Heat insulation cushion pad

By designing the protective fabric layer on the outside of the insulation buffer, the problem of short service life of the existing insulation buffer is solved, and higher wear resistance, high temperature resistance and corrosion resistance are achieved, and the service life is extended.

CN222959385UActive Publication Date: 2025-06-10SHANGHAI CHUANGFEI ADVANCED MATERIAL CO LTD
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Patent Information

Application Number
CN202422153549.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-06-10
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

When existing thermal insulation buffers are used for a long time, there is a lack of protective measures on the outside, which affects their service life.

Method used

A thermal insulation buffer pad is designed, with a protective fabric layer on the outside, which is cross-woven from nylon fiber and aramid fiber and wrapped around the outside of the thermal insulation buffer layer.

Benefits of technology

Through the protection of the protective fabric layer, the wear resistance, high temperature resistance and corrosion resistance of the thermal insulation buffer are improved, thereby extending its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat insulation buffer pads, and discloses a heat insulation buffer pad which comprises a heat insulation buffer layer, a protective cloth layer is arranged outside the heat insulation buffer layer, the protective cloth layer wraps the heat insulation buffer layer, the heat insulation buffer layer comprises an aerogel heat insulation layer and a polyurethane foam buffer layer, and the aerogel heat insulation layer and the polyurethane foam buffer layer are arranged on the heat insulation buffer layer. A metal fiber net is embedded in the aerogel heat insulation layer, the number of the polyurethane foam buffer layers is two, and the two polyurethane foam buffer layers are bonded to the two sides of the aerogel heat insulation layer through a hot melt adhesive. The protective cloth layer formed by weaving the polyamide fibers and the aramid fibers is adopted, the heat insulation buffer layer can be protected conveniently, and the polyamide fibers and the aramid fibers have good abrasion resistance, high temperature resistance and corrosion resistance, can bear large external force and are not prone to deformation or breakage, so that the service life of the heat insulation buffer layer is prolonged, and the service life of the heat insulation buffer layer is prolonged. And therefore, the heat-insulating buffer layer is conveniently protected, and the service life of the heat-insulating buffer pad is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat-insulating buffer pads, and more specifically to a heat-insulating buffer pad. Background Art

[0002] The thermal insulation cushion is a material with thermal insulation and cushioning functions. It is usually composed of a thermal insulation layer and a buffer layer. It is mainly used to protect battery cells and other equipment from thermal damage and mechanical shock. The application of thermal insulation cushions in new energy vehicle batteries is mainly to prevent the mechanical stress caused by expansion and contraction of the battery during charging and discharging, and in extreme cases such as thermal runaway, to prevent heat from diffusing to surrounding battery cells, thereby protecting the safety and stability of the battery pack. At present, when the thermal insulation cushion is used for a long time, there is usually no protective measure on the outside, which makes it inconvenient to protect the thermal insulation buffer layer, which can easily affect the service life of the thermal insulation cushion, which needs to be improved. Utility Model Content

[0003] In order to overcome the above defects of the prior art, the utility model provides a heat-insulating buffer pad to solve the problems existing in the above background technology.

[0004] The utility model provides the following technical solution: a thermal insulation buffer pad, comprising a thermal insulation buffer layer, a protective cloth layer is arranged on the outside of the thermal insulation buffer layer, the protective cloth layer is wrapped on the outside of the thermal insulation buffer layer, the thermal insulation buffer layer comprises an aerogel insulation layer and a polyurethane foam buffer layer, a metal fiber mesh is embedded in the interior of the aerogel insulation layer, the number of the polyurethane foam buffer layers is two, the two polyurethane foam buffer layers are bonded to the two sides of the aerogel insulation layer by hot melt adhesive, and the protective cloth layer comprises nylon fiber and aramid fiber.

[0005] Furthermore, the protective fabric layer is formed by cross-weaving nylon fibers and aramid fibers.

[0006] Furthermore, the metal fiber mesh is formed by cross-weaving a plurality of copper wires.

[0007] Furthermore, the thickness of the aerogel thermal insulation layer is 15 mm to 20 mm.

[0008] Furthermore, the thickness of the two polyurethane foam buffer layers is 8 mm to 10 mm.

[0009] Technical effects and advantages of the utility model:

[0010] 1. The utility model adopts a protective fabric layer woven by interlacing nylon fibers and aramid fibers, which is convenient for protecting the heat insulation and buffer layer. Since both nylon fibers and aramid fibers have good wear resistance, high temperature resistance, corrosion resistance, and can withstand large external forces without being easily deformed or broken, it is convenient to protect the heat insulation and buffer layer and improve the service life of the heat insulation and buffer pad.

[0011] 2. The utility model adopts the cooperation of an aerogel heat insulation layer and a polyurethane foam buffer layer, which is convenient for buffering and heat insulation of new energy vehicle batteries. At the same time, a metal fiber mesh is embedded inside the aerogel heat insulation layer, and the metal fiber mesh can well perform electromagnetic shielding, which is convenient for reducing the electromagnetic interference of the battery pack on surrounding electronic devices. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0013] Figure 2 It is a schematic diagram of the aerogel heat insulation layer and the metal fiber mesh structure of the utility model.

[0014] Figure 3 It is a schematic diagram of the protective fabric layer structure of the utility model.

[0015] The reference numerals are: 1, heat insulation and buffer layer; 2, aerogel heat insulation layer; 21, metal fiber mesh; 3, polyurethane foam buffer layer; 4, protective fabric layer; 5, nylon fiber; 6, aramid fiber. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] Next, the technical solutions in the utility model will be clearly and completely described in conjunction with the drawings in the utility model. In addition, the forms of each structure recorded in the following embodiments are only examples, and a heat insulation and buffer pad related to the utility model is not limited to the structures recorded in the following embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the utility model.

[0017] Embodiment 1:

[0018] As Figures 1-3 shown, a heat insulation and buffer pad includes a heat insulation and buffer layer 1. A protective fabric layer 4 is provided outside the heat insulation and buffer layer 1. The protective fabric layer 4 wraps around the outside of the heat insulation and buffer layer 1. The protective fabric layer 4 includes nylon fibers 5 and aramid fibers 6, and the protective fabric layer 4 is woven by interlacing nylon fibers 5 and aramid fibers 6.

[0019] In this embodiment, both the polyamide fiber 5 and the aramid fiber 6 have good wear resistance, high temperature resistance, corrosion resistance, and can withstand large external forces without being easily deformed or broken. The protective fabric layer 4 formed by cross-weaving the polyamide fiber 5 and the aramid fiber 6 facilitates the protection of the heat insulation and buffer layer 1.

[0020] Embodiment Two:

[0021] As Figures 1-3 shown, the heat insulation and buffer layer 1 includes an aerogel heat insulation layer 2 and a polyurethane foam buffer layer 3. A metal fiber mesh 21 is embedded inside the aerogel heat insulation layer 2. The metal fiber mesh 21 is formed by cross-weaving multiple copper wires. The thickness of the aerogel heat insulation layer 2 is 15 mm to 20 mm. The number of the polyurethane foam buffer layers 3 is two. The two polyurethane foam buffer layers 3 are adhesively bonded to both sides of the aerogel heat insulation layer 2 through hot melt adhesive. The thickness of both of the two polyurethane foam buffer layers 3 is 8 mm to 10 mm.

[0022] In this embodiment, the material of the polyurethane foam buffer layer 3 is polyurethane foam. The polyurethane foam has excellent buffering performance and can absorb and disperse the impact force, facilitating buffer protection. The material of the aerogel heat insulation layer 2 is aerogel. The aerogel has the dual functions of heat insulation and electromagnetic shielding and can effectively isolate the heat generated by the battery pack and protect the surrounding components from the influence of high temperature. As an electromagnetic shielding material, the metal fiber mesh 21 has the function of shielding electromagnetic radiation. By embedding the metal fiber mesh 21 inside the aerogel heat insulation layer 2, the electromagnetic shielding ability of the aerogel heat insulation layer 2 can be effectively improved.

[0023] In summary, as Figures 1-3 shown, when protecting the battery of a new energy vehicle with this heat insulation and buffer pad, the heat insulation and buffer layer 1 is protected by the protective fabric layer 4, and the battery is protected by the excellent buffering and shock-absorbing performance of the polyurethane foam buffer layer 3. At the same time, the heat generated by the battery pack is isolated by the aerogel heat insulation layer 2 to protect the surrounding components from the influence of high temperature. Both the aerogel heat insulation layer 2 and the metal fiber mesh 21 have the function of electromagnetic shielding. By embedding the metal fiber mesh 21 inside the aerogel heat insulation layer 2, the electromagnetic shielding ability of the aerogel heat insulation layer 2 can be effectively improved, and the electromagnetic interference of the battery pack on the surrounding electronic devices can be reduced.

[0024] Finally, several points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or the communication inside two components. It can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the described object changes, the relative position relationship may change;

[0025] Secondly: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0026] Finally: The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A thermal insulation cushion, comprising a thermal insulation cushion layer (1), characterized in that: The thermal insulation buffer layer (1) is provided with a protective fabric layer (4) on the outside, the protective fabric layer (4) being wrapped around the outside of the thermal insulation buffer layer (1), the thermal insulation buffer layer (1) comprising an aerogel thermal insulation layer (2) and a polyurethane foam buffer layer (3), the interior of the aerogel thermal insulation layer (2) being embedded with a metal fiber mesh (21), the number of the polyurethane foam buffer layers (3) being two, the two polyurethane foam buffer layers (3) being bonded to both sides of the aerogel thermal insulation layer (2) by hot melt adhesive, and the protective fabric layer (4) comprising nylon fibers (5) and aramid fibers (6).

2. A thermal insulation cushion according to claim 1, characterized in that: The protective fabric layer (4) is formed by cross-weaving nylon fibers (5) and aramid fibers (6).

3. A thermal insulation cushion according to claim 1, characterized in that: The metal fiber mesh (21) is formed by cross-weaving a plurality of copper wires.

4. The thermal insulation cushion according to claim 1, characterized in that: The thickness of the aerogel thermal insulation layer (2) is 15 mm to 20 mm.

5. The heat-insulating cushion according to claim 1, characterized in that: The thickness of the two polyurethane foam buffer layers (3) is 8 mm to 10 mm.