Exchanging, overturning and stacking system
By designing an exchange flip stacking system including an exchange mechanism and a flip stacking mechanism, the problems of complex operation, inefficiency and lack of flip function of the existing system are solved, and efficient operation of the production line, the satisfaction of complex operations and the reduction of production costs are achieved.
Patent Information
- Application Number
- CN202421647145.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing switching stacking systems are complex, inefficient and lack of flip function, resulting in additional flip equipment required for processing products that require double-sided labeling or inspection, which increases costs and reduces production efficiency.
An exchange flip stacking system is designed, including an exchange mechanism and a flip stacking mechanism. The exchange mechanism realizes the rapid and accurate positioning of the exchange fixture through the synergy between the first upper and lower operating mechanism and the front and rear operating mechanism, and the flip mechanism realizes the flip and stacking of the product through the rotating rod and the stacking fixture.
Through fast and accurate exchange and flip operations, the system improves the operating efficiency of the production line, meets complex operation needs, avoids the equipment of additional equipment, reduces production costs, and improves the accuracy and efficiency of stacking.
Smart Images

Figure CN222960650U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of in-mold labeling equipment, and specifically, to an exchange, flipping and stacking system. Background Art
[0002] In the technical field of in-mold labeling equipment, the labeling, detection and stacking of products are important links in an automated production line. With the continuous development of automation technology, improving production efficiency and product quality has become an urgent need in the industry. Traditional labeling and stacking equipment often has a single function and cannot meet the requirements of efficient and precise production. Especially when complex operations such as flipping, detecting and re-stacking products are required, the limitations of traditional equipment are more obvious. Therefore, developing a system that can integrate the functions of exchange, flipping and stacking is of great significance for improving production efficiency and product quality.
[0003] Existing exchange and stacking systems usually have problems of complex operation and low efficiency, and often do not have a flipping function. This makes it necessary to equip additional flipping equipment on the production line when dealing with products that require double-sided labeling or detection, which not only increases costs but also reduces production efficiency. In addition, traditional stacking systems usually cannot achieve rapid exchange of fixtures, further limiting the flexibility of the production line. Therefore, there is an urgent need for a new type of exchange, flipping and stacking system to solve the above problems. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an exchange, flipping and stacking system to solve the problems in the above background art that existing exchange and stacking systems usually have complex operation and low efficiency, and often do not have a flipping function. This makes it necessary to equip additional flipping equipment on the production line when dealing with products that require double-sided labeling or detection, which not only increases costs but also reduces production efficiency. In addition, traditional stacking systems usually cannot achieve rapid exchange of fixtures, further limiting the flexibility of the production line.
[0005] To achieve the above purpose, the utility model provides an exchange, flipping and stacking system, which includes an exchange mechanism and a flipping and stacking mechanism. The exchange mechanism includes a first up-and-down running mechanism and a front-and-back running mechanism. One set or multiple sets of exchange fixtures are arranged on both sides of the first up-and-down running mechanism and the front-and-back running mechanism. The exchange fixtures are installed on a frame. The flipping and stacking mechanism includes a second up-and-down running mechanism and a flipping mechanism. The flipping and stacking mechanism moves up to the corresponding position of the exchange mechanism.
[0006] Preferably, a first mounting plate is provided below the exchange mechanism, a second mounting plate is provided below the flipping and stacking mechanism, an adjustable mounting connecting plate is provided on the side of the exchange mechanism and the flipping and stacking mechanism, the adjustable mounting connecting plate is provided with an adjustable positioning plate, and the adjustable positioning plate is fixed to the side of the adjustable mounting connecting plate.
[0007] Preferably, the exchange mechanism is fixed inside the gantry frame, and the flipping and stacking mechanism is located below the exchange mechanism.
[0008] Preferably, the first up-and-down running mechanism adopts a vertically installed linear slide, the output end of the linear slide is connected and fixed to the frame of the exchange jig, and the output end of the linear slide drives the frame to move up and down, thereby driving the exchange jig to move up and down.
[0009] Preferably, the front-and-back running mechanism adopts a cylinder, the housing of the cylinder is installed on the frame, and the output end is fixed to drive the exchange jig to move back and forth.
[0010] Preferably, the second up-and-down running mechanism adopts a vertically installed linear slide, and the output end of the linear slide is connected and fixed to the end of the flipping mechanism.
[0011] Preferably, the flipping mechanism includes a rotating rod, and a plurality of stacking jigs are fixed on the rotating rod.
[0012] Preferably, a row of the stacking jigs is installed on a jig connecting plate, and the jig connecting plate is installed on the rotating rod.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] In this exchange, flipping and stacking system, through the coordinated action of the first up-and-down running mechanism and the front-and-back running mechanism, the rapid and accurate positioning of the exchange jig is realized, making the transfer of products between different processes smoother, greatly improving the operation efficiency of the production line. The design of the flipping mechanism enables the products to easily perform flipping actions on the production line, meeting the requirements of complex operations such as double-sided labeling or inspection, and at the same time avoiding the disadvantages of the need for additional flipping equipment in traditional production lines and reducing the production cost. Through the precise control of the second up-and-down running mechanism and the flipping mechanism, the automatic stacking of products is realized, which not only improves the accuracy and efficiency of stacking, but also reduces the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the use of the present utility model;
[0016] Figure 2 is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 3 This is a schematic structural diagram of the exchange fixture in the present utility model;
[0018] Figure 4 This is a schematic structural diagram of the stacking fixture in the present utility model.
[0019] The meanings of each label in the figure are as follows:
[0020] 1. Gantry frame; 11. Exchange mechanism; 111. First mounting plate; 12. Inversion stacking mechanism; 121. Second mounting plate; 13. First up-and-down running mechanism; 14. Front-back running mechanism; 15. Exchange fixture; 16. Second up-and-down running mechanism; 17. Inversion mechanism; 171. Stacking fixture; 18. Adjustable mounting connecting plate; 19. Adjustable positioning plate; 2. Mold insertion arm. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0022] The present utility model provides an exchange inversion stacking system, as Figures 1-4 shown, including an exchange mechanism 11 and an inversion stacking mechanism 12. The exchange mechanism 11 includes a first up-and-down running mechanism 13 and a front-back running mechanism 14. One or more groups of exchange fixtures 15 are arranged on both sides of the first up-and-down running mechanism 13 and the front-back running mechanism 14. The exchange fixture 15 is installed on a frame. The mold insertion arm 2 runs to the corresponding position of the exchange mechanism 11. The exchange fixture 15 moves upward, advances to pick up the product on the picking fixture, moves downward to the position of the inversion stacking mechanism 12, the exchange mechanism 11 advances, the product is exchanged to the inversion stacking mechanism 12, the exchange mechanism 11 retreats and moves upward to the standby position. The inversion stacking mechanism 12 includes a second up-and-down running mechanism 16 and an inversion mechanism 17. The inversion stacking mechanism 12 moves upward to the corresponding position of the exchange mechanism 11, picks up the product and moves downward. After being inverted 90°, the products are stacked on the conveyor belt. When a certain number of products are stacked, the conveyor belt moves forward. The second up-and-down running mechanism 16 and the inversion mechanism 17 of the inversion stacking mechanism 12 realize the rapid inversion of the product during the running process. This design simplifies the production process and improves the production efficiency.
[0023] In this embodiment, a first mounting plate 111 is provided below the switching mechanism 11, a second mounting plate 121 is provided below the flipping and stacking mechanism 12, and an adjustable mounting connecting plate 18 is provided on the side of the switching mechanism 11 and the flipping and stacking mechanism 12. The adjustable mounting connecting plate 18 is provided with an adjustable positioning plate 19, and the adjustable positioning plate 19 is fixed to the side of the adjustable mounting connecting plate 18, facilitating the installation and position adjustment of the switching mechanism 11 and the flipping and stacking mechanism 12.
[0024] Specifically, the switching mechanism 11 is fixed inside the gantry frame 1, and the flipping and stacking mechanism 12 is located below the switching mechanism 11.
[0025] Further, the first up and down running mechanism 13 adopts a vertically installed linear slide, and the output end of the linear slide is fixedly connected to the frame of the switching jig 15. The output end of the linear slide drives the frame to move up and down, thereby driving the switching jig 15 to move up and down, for ensuring the stable up and down movement of the switching jig 15.
[0026] Further, the front and back running mechanism 14 adopts a cylinder, the housing of the cylinder is installed on the frame, and the output end is fixedly driven to drive the switching jig 15 to move back and forth, for ensuring the stable front and back operation of the switching jig 15.
[0027] Further, the second up and down running mechanism 16 adopts a vertically installed linear slide, and the output end of the linear slide is fixedly connected to the end of the flipping mechanism 17, for ensuring the stable up and down operation of the stacking jig 171.
[0028] Further, the flipping mechanism 17 includes a rotating rod, several stacking jigs 171 are fixed on the rotating rod, and one end of the rotating rod is driven to rotate by a motor, thereby realizing the rotating action of the stacking jig 171.
[0029] Further, a row of stacking jigs 171 are installed on a jig connecting plate, and the jig connecting plate is installed on the rotating rod, ensuring that multiple stacking jigs 171 can be installed simultaneously.
[0030] When the switching, flipping and stacking system of the present utility model is in use, first, the mold loading arm 2 transports the product to the corresponding position of the switching mechanism 11. At this time, the first up and down running mechanism 13 drives the switching jig 15 to move upward, so that the switching jig 15 is aligned with the picking jig on the mold loading arm 2. Then, the cylinder of the front and back running mechanism 14 drives the switching jig 15 to move forward, and takes the product from the picking jig.
[0031] After the picking is completed, the first up and down running mechanism 13 drives the switching jig 15 to move downward to the position of the flipping and stacking mechanism 12. At this time, the front and back running mechanism 14 acts again, so that the switching jig 15 moves forward, and exchanges the product to the stacking jig 171 of the flipping and stacking mechanism 12. After the exchange is completed, the switching jig 15 moves backward and upward to the standby position.
[0032] Next, the flipping and stacking mechanism 12 starts to work. The linear slide of the second up and down running mechanism 16 drives the stacking jig 171 to move upward to a position aligned with the conveyor belt. At this time, the motor of the flipping mechanism 17 drives the rotating rod to rotate 90°, so that the products on the stacking jig 171 are flipped and stacked onto the conveyor belt.
[0033] When a certain number of products are stacked, the conveyor belt moves forward to transport the stacked products away. At the same time, the second up and down running mechanism 16 and the flipping mechanism 17 of the flipping and stacking mechanism 12 act again to prepare for the next round of flipping and stacking operations.
[0034] During the whole process, the adjustable mounting connecting plates 18 and adjustable positioning plates 19 provided on the sides of the exchange mechanism 11 and the flipping and stacking mechanism 12 ensure the stable installation and precise positioning of the mechanisms, thus guaranteeing the accuracy and efficiency of product exchange, flipping and stacking.
[0035] Finally, it should be noted that for the first up and down running mechanism 13, the front and back running mechanism 14, the second up and down running mechanism 16, etc. in this embodiment, the electronic components in the above components are all general standard components or components known to those skilled in the art. Their structures and principles can be known by those skilled in the art through technical manuals or obtained through conventional experimental methods. At the idle places of this device, all the above electrical components are respectively connected by wires. The specific connection means should refer to the sequence of the above electrical components in the working principle to complete the electrical connection. All of them are well-known technologies in the art.
[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A switching, flipping and stacking system, comprising a switching mechanism (11) and a flipping and stacking mechanism (12), characterized in that: The exchange mechanism (11) comprises a first up-and-down running mechanism (13) and a front-and-rear running mechanism (14); one or more groups of exchange jigs (15) are respectively arranged on both sides of the first up-and-down running mechanism (13) and the front-and-rear running mechanism (14); the exchange jigs (15) are installed on a frame; the flipping and stacking mechanism (12) comprises a second up-and-down running mechanism (16) and a flipping mechanism (17); the flipping and stacking mechanism (12) moves upward to a corresponding position of the exchange mechanism (11).
2. The exchange flip stacking system according to claim 1, characterized in that: A first mounting plate (111) is arranged below the exchange mechanism (11), a second mounting plate (121) is arranged below the flip stacking mechanism (12), and adjustable mounting connecting plates (18) are arranged on the sides of the exchange mechanism (11) and the flip stacking mechanism (12), and the adjustable mounting connecting plates (18) are provided with adjustable positioning plates (19), and the adjustable positioning plates (19) are fixed on the sides of the adjustable mounting connecting plates (18).
3. The swapping, flipping and stacking system according to claim 1, characterized in that: The exchange mechanism (11) is fixed on the inner side of the gantry frame (1), and the flipping and stacking mechanism (12) is located below the exchange mechanism (11).
4. The swapping, flipping and stacking system according to claim 1, characterized in that: The first up-and-down operating mechanism (13) adopts a vertically mounted linear slide, the output end of which is connected and fixed to the frame of the exchange jig (15). The output end of the linear slide drives the frame to move up and down, thereby driving the exchange jig (15) to move up and down.
5. The swapping, flipping and stacking system according to claim 1, characterized in that: The forward and backward movement mechanism (14) adopts a cylinder, the outer shell of which is mounted on a frame, and the output end is fixed to drive the exchange fixture (15) to move forward and backward.
6. The swap flip stacking system according to claim 1, characterized in that: The second up-and-down running mechanism (16) adopts a vertically installed linear slide, and the output end of the linear slide is connected and fixed to the end of the turning mechanism (17).
7. The exchange flip stacking system according to claim 1, characterized in that: The turning mechanism (17) comprises a rotating rod, on which a plurality of stacking jigs (171) are fixed.
8. The exchange flip stacking system according to claim 7, characterized in that: A row of the stacking jigs (171) is mounted on a jig connecting plate, and the jig connecting plate is mounted on a rotating rod.