Automatic feeding and discharging production line

Abstract

The utility model relates to the technical field of production equipment, and discloses an automatic feeding and discharging production line which comprises a feeding device, the feeding device comprises a feeding frame and a pushing assembly, the feeding frame comprises a containing groove used for containing a plurality of products, and the pushing assembly comprises a pushing block movably stretching into the containing groove. The pushing block is provided with a first initial position and a first moving position, when the pushing block is located at the first initial position, the pushing block is flush with a single product in the containing groove, and when the pushing block is located at the first moving position, the single product can be driven to horizontally move out of the containing groove. According to the automatic feeding and discharging production line, single products can be conveyed circularly and accurately.

Description

Technical Field

[0001] The utility model belongs to the technical field of production equipment, and particularly relates to an automatic loading and unloading production line. Background Technique

[0002] With the continuous development of the manufacturing industry, the demand for automatic production lines is increasing day by day. As an important production equipment, the automatic loading and unloading production line is widely used in various industrial fields, such as electronics, automotive parts manufacturing, etc. However, traditional automatic loading and unloading production lines usually adopt relatively simple mechanical structures to complete the conveying of products, such as using conveyor belts. This method often makes it difficult to achieve precise control of individual products during the conveying process, resulting in easy position deviation or damage of products during the conveying process, which is not conducive to subsequent processing operations. Content of the Utility Model

[0003] The purpose of the utility model is to provide an automatic loading and unloading production line that can circulate and precisely convey individual products in view of the above problems existing in the prior art.

[0004] The purpose of the utility model can be achieved by the following technical solutions. An automatic loading and unloading production line includes a loading device. The loading device includes a loading rack and a pushing component. The loading rack includes a receiving groove for placing a plurality of products. The pushing component includes a pushing block that can move into the receiving groove. The pushing block has a first initial position and a first moving position. When the pushing block is in the first initial position, the pushing block is flush with an individual product in the receiving groove. When the pushing block is in the first moving position, it can drive the individual product to move horizontally out of the receiving groove.

[0005] In the above-mentioned automatic loading and unloading production line, the loading rack includes a storage part and a first mounting seat connected to each other. The receiving groove includes a first storage groove provided in the storage part and a first limiting groove provided on the first mounting seat and communicating with the first storage groove. The height of the first limiting groove is the same as the height of an individual product, and the pushing block is flush with the first limiting groove. When the pushing block is in the first moving position, it can drive the product in the first limiting groove to move out of the first limiting groove and form a support for the product in the first storage groove. When the pushing block returns from the first moving position to the first initial position, the individual product in the first storage groove can fall into the first limiting groove.

[0006] In the above-mentioned automatic loading and unloading production line, the receiving groove further includes a movable groove located below the first limiting groove and communicating with the first limiting groove. The width of the movable groove is smaller than the width of the first limiting groove and is adapted to the width of the pushing block.

[0007] In the above-mentioned automated loading and unloading production line, the loading device also includes a first support seat, the first mounting seat is detachably arranged on the first support seat, the first support seat is provided with a second limiting groove connected to the movable groove and the first limiting groove, and the second limiting groove forms a support for the pushing block in the first initial position and the first moving position.

[0008] In the above-mentioned automatic loading and unloading production line, a first sensor is detachably provided on the first support seat, and the first sensor is used to detect the quantity of products in the first storage tank.

[0009] In the above-mentioned automated loading and unloading production line, the pushing component includes a first driving component connected to the pushing block, and the first driving component is used to drive the pushing block to reciprocate between the first initial position and the first moving position.

[0010] In the above-mentioned automated loading and unloading production line, it includes a conveying frame, which includes a conveying rail abutting against the loading rack, and the conveying rail is provided with a clamping groove flush with and connected to the first limiting groove along its own length direction. When the pushing block is in the first moving position, it can drive the product in the first limiting groove to move into the clamping groove.

[0011] In the above-mentioned automated loading and unloading production line, the clamping groove includes a connecting portion arranged in a direction close to the first limiting groove, and a clamping portion extending in a direction away from the first limiting groove. The connecting portion and the clamping portion are connected to each other with a height difference, and the height of the clamping portion is adapted to the height of the product.

[0012] In the above-mentioned automated loading and unloading production line, it also includes a unloading component, which includes a unloading rack movably arranged at one end of the conveying track away from the loading rack, and the unloading rack is provided with a plurality of second material storage troughs along the length direction, and the unloading rack has a second initial position and a second moving position. When the unloading rack is in the second initial position or the second moving position, at least one of the second material storage troughs is flush with the clamping groove.

[0013] In the above-mentioned automated loading and unloading production line, the unloading component includes a second driving component connected to the unloading rack, and a second sensor detachably arranged on the conveying track for detecting the storage status of the second storage trough, and forming a detection signal to feed back to the second driving component, the second sensor forms a communication connection with the second driving component, and when the second driving component receives the detection signal, it drives the unloading rack to move.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: By providing a receiving groove on the loading rack that can hold multiple products, and a pushing block that can be movably inserted into the receiving groove, and making the pushing block flush with a single product in the receiving groove when it is in the first initial position, and when it is in the first moving position, it can drive a single product to move horizontally out of the receiving groove; thereby realizing the precise conveying of a single product and the cyclic conveying of products, solving the accuracy problem existing in the prior art, improving the degree of automation, and having better flexibility and adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 FIG. is a schematic structural diagram of an automated loading and unloading production line according to an embodiment of the present utility model.

[0016] Figure 2 is Figure 1 a schematic structural diagram from another perspective.

[0017] Figure 3 FIG. is an exploded view of a partial structure of an automated loading and unloading production line according to an embodiment of the present utility model.

[0018] Figure 4 FIG. is a sectional view of a loading device and a transfer rack according to an embodiment of the present utility model.

[0019] Figure 5 FIG. is a schematic diagram of the working state of an automated loading and unloading production line according to an embodiment of the present utility model.

[0020] In all the drawings, the same reference numerals represent the same technical features, specifically: 100, loading rack; 110, storage part; 111, first storage tank; 120, first mounting seat; 121, first limiting groove; 122, movable groove; 130, first support seat; 131, second limiting groove; 140, first sensor; 200, pushing assembly; 210, pushing block; 220, first driving assembly; 230, third support seat; 300, transfer rack; 310, transfer track; 320, clamping groove; 321, connecting part; 322, clamping part; 330, second support seat; 400, unloading assembly; 410, unloading rack; 411, second storage tank; 420, second driving assembly; 430, second sensor; 440, fourth support seat; 500, product. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following are specific embodiments of the present utility model in combination with the drawings, and the technical solutions of the present utility model will be further described, but the present utility model is not limited to these embodiments.

[0022] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative positional relationship, movement conditions, etc. between components in a certain specific posture (as shown in the attached drawings). If this specific posture changes, the directional indications will also change accordingly.

[0023] As Figures 1 to 5 shown, an automated loading and unloading production line includes a loading rack 100, a pushing assembly 200, a conveying rack 300, and an unloading assembly 400.

[0024] As Figures 1 to 5 shown, an automated loading and unloading production line includes a loading device. The loading device includes a loading rack 100 and a pushing assembly 200. The loading rack 100 includes a receiving groove for placing a plurality of products 500. The pushing assembly 200 includes a pushing block 210 that can move into the receiving groove. The pushing block 210 has a first initial position and a first moving position. When the pushing block 210 is in the first initial position, the pushing block 210 is flush with a single product 500 in the receiving groove. When the pushing block 210 is in the first moving position, it can drive a single product 500 to move horizontally out of the receiving groove. This method can not only achieve the precise conveying of a single product 500, but also achieve the cyclic conveying of the product 500, solve the accuracy problem existing in the prior art, improve the degree of automation, and have better flexibility and adaptability.

[0025] Specifically, as Figures 1 to 5 shown, in this embodiment, the loading device includes a pushing assembly 200 and a loading rack 100 arranged in sequence from left to right. The loading rack 100 includes a receiving groove arranged along its own length direction for placing a plurality of products 500 to achieve the cyclic conveying of a plurality of products 500. The pushing assembly 200 includes a pushing block 210 that can move into the bottom of the receiving groove. The pushing block 210 has a first initial position and a first moving position. When the pushing block 210 is in the first initial position, the pushing block 210 is flush with a single product 500 at the bottom in the receiving groove. When the pushing block 210 is in the first moving position, it can drive a single product 500 to move horizontally out of the receiving groove. Compared with the traditional conveyor belt conveying method, through the precise position control of the pushing block 210 in this device, it can ensure that only a single product 500 is moved each time, rather than indirectly controlling the position of the product 500 depending on the speed of the conveyor belt. And the first initial position and the flush characteristic of the pushing block 210 ensure the precise control of the position of the product 500 before moving, thus avoiding the position deviation of the product 500 during the moving process, and effectively improving the accuracy of the conveying of a single product 500.

[0026] In this embodiment, the loading rack 100 includes a storage part 110 and a first mounting seat 120 that are connected to each other from top to bottom. The accommodating groove includes a first storage groove 111 provided in the storage part 110 and a first limiting groove 121 provided on the first mounting seat 120 and communicating with the first storage groove 111. The height of the first limiting groove 121 is the same as the height of a single product 500, and the pushing block 210 is flush with the first limiting groove 121, so as to separate the storage area and the pushing area of the product 500, so that the pushing block can quickly and accurately position a single product 500; when the pushing block 210 is in the first moving position, it can drive the product 500 in the first limiting groove 121 to move out of the first limiting groove 121 and support the product 500 in the first storage groove 111, so as to avoid affecting the stationary state of other products 500 when transporting a single product 500. When the pushing block 210 returns from the first moving position to the first initial position, the single product 500 in the first storage groove 111 can fall into the first limiting groove 121, realizing the continuous cyclic transportation of a single product 500 and improving the automation degree of the production line.

[0027] In this embodiment, the first storage groove 111 extends along the length direction of the storage part 110, and its size and shape are adapted to the size and shape of the product 500, so as to realize the longitudinal arrangement of a plurality of products 500, so that a plurality of products 500 can fall into the first limiting groove 121 one by one.

[0028] In this embodiment, the accommodating groove further includes a movable groove 122 that is located below the first limiting groove 121 and communicates with the first limiting groove 121, and the width of the movable groove 122 is smaller than the width of the first limiting groove 121 and is adapted to the width of the pushing block 210, ensuring the smoothness of the pushing block 210 during the moving process, and at the same time ensuring the effective support for the product 500 and reducing the phenomenon of unsmooth movement caused by structural problems.

[0029] In this embodiment, the loading device further includes a first support seat 130. The first mounting seat 120 is detachably provided on the first support seat 130. The first support seat 130 is provided with a rectangular second limiting groove 131 that communicates with the movable groove 122 and the first limiting groove 121 and is adapted to the pushing block 210. The second limiting groove 131 supports the pushing block 210 in the first initial position and the first moving position, and can limit the movement of the pushing block 210 in the Y-axis and Z-axis directions, further ensuring the smoothness and accuracy of the movement of the pushing block 210 and reducing the position deviation of the product 500 caused by unstable movement.

[0030] Preferably, in this embodiment, the first support seat 130 and the first mounting seat 120 are detachably connected through a quick-release joint, enabling the user to conveniently and quickly replace the loading rack 100.

[0031] In this embodiment, a first sensor 140 is detachably provided on the first support base 130, and the first sensor 140 is used to detect the quantity of products 500 in the first storage tank 111, realizing real-time monitoring of the quantity of products 500 and providing data support for the automatic control of the production line. That is, when the remaining quantity in the first storage tank 111 reaches the specified quantity, the alarm device can be used to remind the user to replace the loading rack 100.

[0032] It should be noted that the first sensor 140 is detachably connected to the first support base 130 through a first connecting plate, and the first connecting plate seals the opening at the top of the second limiting groove 131 to limit the movement of the pushing block 210 in the Z-axis direction. At the same time, the detachable connection also enables convenient maintenance of the pushing block 210 and the first sensor 140.

[0033] Preferably, in this embodiment, the first sensor 140 is an infrared sensor, and its laser irradiation point is above the first limiting groove 121. When the first sensor 140 detects that there is no product 500 above the first limiting groove 121, it feeds back a signal to the control system (not shown in the figure) to remind the user to replace the loading rack 100.

[0034] In this embodiment, the pushing assembly 200 includes a first driving assembly 220 connected to the pushing block 210. The first driving assembly 220 is a slider module that extends along the moving direction of the pushing block 210 and is used to drive the pushing block 210 to reciprocate between the first initial position and the first moving position, realizing automatic control of the pushing block 210, simplifying the overall structure, and improving the automation degree of the device.

[0035] In this embodiment, the pushing assembly 200 further includes a third support base 230, and the first driving assembly 220 is detachably provided on the third support base 230.

[0036] To facilitate processing operations such as gluing the products 500, in this embodiment, a conveying rack 300 is further included. The conveying rack 300 includes a conveying track 310 that abuts against the loading rack 100, and a clamping groove 320 that is flush with and communicates with the first limiting groove 121 is provided along the length direction of the conveying track 310. When the pushing block 210 is in the first moving position, it can drive the product 500 in the first limiting groove 121 to move into the clamping groove 320. The products 500 are stably and orderly arranged in a line on the conveying rack 300 for the processing device to perform processing operations such as gluing on the products 500 one by one. And by providing the clamping groove 320 that is flush with and communicates with the first limiting groove 121, the precise positioning of the product 500 when it is transferred to the conveying rack 300 is ensured, further facilitating subsequent processing operations.

[0037] In this embodiment, the clamping groove 320 includes a connecting portion 321 disposed near the first limiting groove 121 and a clamping portion 322 extending away from the first limiting groove 121. The connecting portion 321 and the clamping portion 322 communicate with each other and have a height difference, and the height of the clamping portion 322 is adapted to the height of the product 500. This ensures that the product 500 can smoothly move from the first limiting groove 121 to the clamping portion 322 in the clamping groove 320, improving the transfer efficiency of the product 500.

[0038] To support the conveying track 310, in this embodiment, the conveying rack 300 further includes a second support base 330 detachably disposed below the conveying track 310. There are two groups of the second support bases 330, which are respectively located at both ends of the conveying track 310 to ensure the stability of the layout of the conveying track 310.

[0039] To achieve automatic blanking of the product 500, in this embodiment, it further includes a blanking assembly 400. The blanking assembly 400 includes a blanking rack 410 movably disposed at one end of the conveying track 310 away from the loading rack 100. The blanking rack 410 is perpendicular to the conveying track 310, and a plurality of second storage grooves 411 are provided along its length direction for batch storage of a plurality of products 500. The blanking rack 410 has a second initial position and a second moving position. When the blanking rack 410 is in the second initial position or the second moving position, at least one second storage groove 411 is flush with the clamping groove 320 to receive the product 500 transferred by the clamping groove 320, realizing automatic blanking of the product 500 and effectively improving the automation degree of the production line.

[0040] It should be noted that in this embodiment, there are multiple second moving positions, which are adapted to the number of the second storage grooves 411. When the blanking rack 410 moves from the second initial position to any one of the second moving positions, at least one second storage groove 411 is flush with the clamping groove 320.

[0041] In this embodiment, the blanking assembly 400 includes a second driving assembly 420 connected to the blanking rack 410 and a second sensor 430 detachably disposed on the conveying track 310 for detecting the storage state of the second storage groove 411, and a detection signal is formed and fed back to the second driving assembly 420. The second sensor 430 and the second driving assembly 420 form a communication connection. When the second driving assembly 420 receives the detection signal, it drives the blanking rack 410 to move along the direction perpendicular to the conveying track 310 to realize the movement between the second initial position and the second moving position or between multiple second moving positions. By setting the second driving assembly 420 and the second sensor 430 to control the movement of the blanking rack 410, automatic control of the blanking process is realized, improving the overall automation level of the production line.

[0042] In this embodiment, the blanking assembly 400 further includes a fourth support base 440, and the second driving assembly 420 is a slider module, which is detachably arranged on the fourth support base 440.

[0043] In this embodiment, the second sensor 430 is an infrared sensor, which is detachably connected to the transfer track 310 through a second connecting plate, and the laser irradiation point of the second sensor 430 is on the second storage tank 411 flush with the clamping groove 320. When the first sensor 140 detects that there is no product 500 on the second storage tank 411, it controls the second driving assembly 420 to drive the loading rack 100 to move, so that another second storage tank 411 in the unloaded state is aligned with the clamping groove 320, realizing cyclic and automatic blanking.

[0044] It should be noted that in the present utility model, descriptions such as "first", "second", "one", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined. Terms such as "connection" and "fixation" should be understood in a broad sense. For example, "fixation" may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0045] In addition, the technical solutions between various embodiments of the present utility model can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.

[0046] The specific embodiments described herein are only examples to illustrate the spirit of the present utility model. Those skilled in the art of the present utility model can make various modifications or supplements to the described specific embodiments or use similar methods for substitution, but will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.

Claims

1. An automated loading and unloading production line, characterized in that: The invention comprises a loading device, wherein the loading device comprises a loading rack and a pushing assembly, wherein the loading rack comprises a receiving groove for placing a plurality of products, and the pushing assembly comprises a pushing block movably extending into the receiving groove, wherein the pushing block has a first initial position and a first moving position, and when the pushing block is in the first initial position, the pushing block is flush with a single product in the receiving groove, and when the pushing block is in the first moving position, the single product can be driven to move horizontally out of the receiving groove.

2. The automatic loading and unloading production line according to claim 1 is characterized in that: The loading rack includes a storage portion and a first mounting seat that are interconnected, the accommodating slot includes a first storage slot arranged in the storage portion, and a first limiting slot arranged on the first mounting seat and connected to the first storage slot, the height of the first limiting slot is consistent with the height of a single product, and the pushing block is flush with the first limiting slot, when the pushing block is in the first moving position, the product in the first limiting slot can be driven to move out of the first limiting slot and provide support for the product in the first storage slot, when the pushing block retreats from the first moving position to the first initial position, the single product in the first storage slot can fall into the first limiting slot.

3. The automatic loading and unloading production line according to claim 2 is characterized in that: The accommodating groove further includes a movable groove located below the first limiting groove and connected to the first limiting groove, and the width of the movable groove is smaller than the width of the first limiting groove and is adapted to the width of the pushing block.

4. The automatic loading and unloading production line according to claim 3 is characterized in that: The loading device also includes a first support seat, the first mounting seat is detachably arranged on the first support seat, the first support seat is provided with a second limiting groove connected to the movable groove and the first limiting groove, and the second limiting groove forms a support for the pushing block in the first initial position and the first moving position.

5. The automatic loading and unloading production line according to claim 4 is characterized in that: A first sensor is detachably provided on the first support seat, and the first sensor is used to detect the quantity of products in the first storage tank.

6. The automatic loading and unloading production line according to claim 1 is characterized in that: The pushing assembly includes a first driving assembly connected to the pushing block, and the first driving assembly is used to drive the pushing block to reciprocate between the first initial position and the first moving position.

7. The automatic loading and unloading production line according to claim 2 is characterized in that: It includes a conveying frame, which includes a conveying track abutting against the loading rack, and the conveying track is provided with a clamping groove flush with and connected to the first limiting groove along its own length direction. When the pushing block is in the first moving position, the product in the first limiting groove can be driven to move into the clamping groove.

8. The automatic loading and unloading production line according to claim 7, characterized in that: The snap-fitting groove includes a connecting portion arranged in a direction close to the first limiting groove, and a snap-fitting portion extending in a direction away from the first limiting groove. The connecting portion and the snap-fitting portion are connected to each other with a height difference, and the height of the snap-fitting portion is adapted to the height of the product.

9. The automatic loading and unloading production line according to claim 7, characterized in that: It also includes a material unloading component, which includes a material unloading rack movably arranged at one end of the conveying track away from the material loading rack, and the material unloading rack is provided with a plurality of second material storage troughs along the length direction, and the material unloading rack has a second initial position and a second moving position, and when the material unloading rack is in the second initial position or the second moving position, at least one of the second material storage troughs is flush with the clamping groove.

10. The automatic loading and unloading production line according to claim 9, characterized in that: The unloading component includes a second driving component connected to the unloading rack, and a second sensor detachably arranged on the conveying track for detecting the storage status of the second storage trough, and forming a detection signal to feed back to the second driving component. The second sensor forms a communication connection with the second driving component. When the second driving component receives the detection signal, it drives the unloading rack to move.

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