Spring steel wire twisting and discharging device

By using a chain brake system in the spring wire twisting and discharging device, the problem of unstable discharge of steel wire when it is suddenly accelerated and pulled, dynamic control of the discharge speed is achieved, preventing the wire from winding and shaking, and improving the service life.

CN222961810UActive Publication Date: 2025-06-10JIANGSU KAIWEI ADVANCED MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422202230.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-06-10
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

In the prior art, when the steel wire is suddenly pulled by acceleration, the discharge device cannot effectively control the dynamic balance of the wire plate, resulting in problems such as wire winding and shaking.

Method used

A spring wire twisting and discharge device is designed, and a chain brake system is connected to the discharge shaft to achieve dynamic balance control of the discharge speed. When the wire speed suddenly increases, the brake system brakes in time to reduce the wire release speed and prevent wrapping.

Benefits of technology

Real-time dynamic control of the wire discharge speed is achieved, preventing wire wrapping and shaking, and improving the service life of the wire rope.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spring steel wire twisting and discharging device which comprises a support body and a balance system assembly arranged on the support body. The balance system assembly comprises a first rolling shaft and a third rolling shaft, the first rolling shaft and the third rolling shaft are rotationally connected to the support body, a brake disc and a wire coil are fixed to the third rolling shaft, a matched chain is arranged on the brake disc, a balance rod shaft is fixed to the middle of a balance rod and rotationally fixed in a balance rod shaft seat, and the balance rod shaft is connected with the wire coil. The balance rod shaft seat is fixedly connected to the support body, one end of the balance rod is connected with one end of the spring, the other end of the spring is connected with the fixing plate, the fixing plate is fixedly connected to the support body, and the other end of the balance rod is rotationally provided with a second rolling shaft. The device is provided with an automatic brake device, when the stranding machine accelerates abnormally and suddenly, the steel wire can pull the second rolling shaft to overcome the elastic force of the spring, so that the balance rod rotates clockwise, and the rotating speed of the wire coil is dynamically controlled.
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Description

Technical Field

[0001] The utility model relates to the technical field of spring wire production, in particular to a wire feeding device for spring wire twisting. Background Technique

[0002] A steel wire rope is composed of multiple steel wires twisted together. When producing a steel strand, the steel wires or strands are twisted into strands by a stranding machine at a certain pitch and direction. In order to improve the service life of a single-layer strand steel wire rope and prevent problems such as wire winding and shaking caused by sudden speed changes during wire feeding, a wire feeding device is designed during wire twisting.

[0003] In the prior art, although some wire feeding devices are adopted, when the wire is suddenly accelerated and pulled, the wire reel for feeding cannot be well controlled, and the dynamic balance control of the rotation of the wire reel is insufficient. Summary of the Invention

[0004] (1) Technical Problems to be Solved

[0005] In order to solve the problems existing in the above background technique, the utility model designs a wire feeding device for spring wire twisting, which adopts a chain brake system arranged on a feeding shaft and connects the brake system with the moving wire to realize dynamic balance control of the wire feeding speed. When the wire speed suddenly increases, the feeding disc can be braked in time, the wire release speed can be reduced, wire winding and the like can be prevented, and the effect of real-time dynamic control of the wire feeding speed can be realized.

[0006] (2) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solutions:

[0008] A wire feeding device for spring wire twisting includes: a support body and a balance system assembly. A plurality of balance system assemblies are arranged on the support body, and the plurality of balance system assemblies are arranged on the support body in a staggered manner;

[0009] The balance system assembly includes a first roller and a third roller. The first roller and the third roller are rotatably connected to the support body. A brake disc and a wire reel are fixed on the third roller. A matching chain is arranged on the brake disc. One end of the chain is connected to a balance rod and the other end is connected to a fixing plate after passing around the brake disc. The fixing plate is fixedly connected to the support body. A plurality of brake pads are arranged between the chain and the outer circle of the brake disc close to the brake disc, and the brake pads are fixed on the chain;

[0010] A balance rod shaft is fixed in the middle of the balance rod. The balance rod shaft is rotatably fixed in a balance rod shaft seat, and the balance rod shaft seat is fixedly connected to the support body. One end of the balance rod is connected to one end of a spring, the other end of the spring is connected to the fixing plate, the fixing plate is fixedly connected to the support body, and a second roller is rotatably arranged at the other end of the balance rod.

[0011] As a preferred solution of the previous step, a detachable third stopper is further provided on the third roller, and the third stopper clamps and fixes the wire reel between the brake disc and the third stopper.

[0012] As a preferred solution of the previous step, a spring pull rod seat is provided at one end of the balance rod, a spring pull rod is provided on the spring pull rod seat, one end of the spring pull rod is connected to a spring, the other end of the spring is connected to a fixed plate pull rod seat, and the fixed plate pull rod seat is connected to the fixed plate.

[0013] As a preferred solution of the previous step, a second stopper is provided on the first roller, and the second stopper is used to keep the steel wire sliding on the first roller.

[0014] As a preferred solution of the previous step, a first stopper is provided on the second roller, and the first stopper is used to keep the steel wire sliding on the second roller.

[0015] As a preferred solution of the previous step, a driving rod is provided on the brake disc, and the driving rod cooperates with the wire reel to realize the deceleration of the wire reel after the brake disc brakes.

[0016] As a preferred solution of the previous step, a chain pull rod is provided on the balance rod, and one end of the chain pull rod is connected to a chain.

[0017] As a preferred solution of the previous step, the brake pad is fixedly connected to the chain through a fixing pin.

[0018] (III) Beneficial effects

[0019] The utility model provides a spring steel wire twisting and feeding device, which has the following beneficial effects:

[0020] This device is equipped with an automatic braking device. When the stranding machine suddenly accelerates abnormally, the steel wire will pull the second roller to overcome the elastic force of the spring, causing the balance rod to rotate clockwise. At the same time, it will pull the upper end of the chain to move to the right. At this time, the brake pad on the chain will contact the brake disc, reducing the rotation speed of the brake disc and preventing the wire reel from "running away", thereby realizing the dynamic control of the rotation speed of the wire reel. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is the front view of the installation state of the utility model;

[0022] Figure 2 is the front view of the balance system assembly of the utility model;

[0023] Figure 3 is the top view of the balance system assembly of the utility model;

[0024] Figure 4 is the utility model Figure 2 Partial enlarged view of M in;

[0025] Figure 5 This is the brake state view of the balance system assembly of the present utility model.

[0026] Among them, 1. Bracket body, 2. Balance system assembly, 3. Steel wire, 4. Fixed plate pull rod seat, 5. Spring, 6. Spring pull rod, 7. Spring pull rod seat, 8. Chain pull rod, 9. Balance rod shaft seat, 10. Balance rod shaft, 11. Balance rod, 12. Second roller, 13. First stop block, 14. Brake pad, 15. Second stop block, 16. First roller, 17. Chain, 18. Third stop block, 19. Wire reel, 20. Brake disc, 21. Fixed pin, 22. Fixed plate, 23. Drive rod, 24. Third roller. Specific implementation mode

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0028] As Figures 1-5 shown, several balance system assemblies 2 are arranged on the bracket body 1, and the several balance system assemblies 2 are arranged in a staggered manner to prevent interference with each other when the steel wire 3 moves.

[0029] The balance system assembly 2 includes a fixed plate pull rod seat 4, a spring 5, a spring pull rod 6, a spring pull rod seat 7, a chain pull rod 8, a balance rod shaft seat 9, a balance rod shaft 10, a balance rod 11, a second roller 12, a first stop block 13, a brake pad 14, a second stop block 15, a first roller 16, a chain 17, a third stop block 18, a brake disc 20, a fixed pin 21, and a fixed plate 22. The first roller 16 and the third roller 24 are fixed on the bracket body 1 and can rotate freely. A second stop block 15 is arranged on the first roller 16, and the second stop block 15 is used to keep the steel wire 3 sliding on the first roller 16 and not easy to fall off.

[0030] The balance rod shaft seat 9 and the fixed plate 22 are fixed on the bracket body 1.

[0031] One end of the third roller 24 is fixed with a brake disc 20, and a detachable and fixed third stop block 18 is arranged at the other end of the third roller 24. The third stop block 18 can clamp and fix the wire reel 19 between the brake disc 20 and the third stop block 18. A drive rod 23 is arranged on the brake disc 20, and the drive rod 23 is used in cooperation with the wire reel 19, so that the wire reel 19 can be decelerated in time after the brake disc 20 brakes.

[0032] The balance bar shaft 10 is fixed within the balance bar shaft seat 9 and can rotate freely. A balance bar 11 is fixed to the balance bar shaft 10. One end of the balance bar 11 is provided with a spring pull rod seat 7, and the other end is provided with a second roller 12 which can rotate freely. The second roller 12 is provided with a first stop 13 which is used to keep the steel wire 3 sliding on the second roller 12 and not easily falling off.

[0033] Both ends of the spring 5 are fixedly connected to the fixed plate pull rod seat 4 and the spring pull rod seat 7 respectively through the spring pull rod 6.

[0034] A chain pull rod 8 is provided on the balance bar 11. The chain 17 bypasses the brake disc 20 and its two ends are fixedly connected to the chain pull rod 8 and the fixed plate 22 respectively. A number of brake pads 14 are arranged between the chain 17 and the outer circumference of the brake disc 20. The brake pads 14 are fixedly connected to the chain 17 through the fixing pins 21.

[0035] Specific implementation process:

[0036] The steel wire 3 on the wire reel 19 passes through the first roller 16 and then through the second roller 12 and is drawn and twisted by the stranding machine. During production, if the stranding machine suddenly accelerates abnormally, the steel wire 3 will pull the second roller 12 to overcome the elastic force of the spring 5, causing the balance bar 11 to rotate clockwise. At the same time, it will pull the upper end of the chain 17 to move to the right. At this time, the brake pads 14 on the chain 17 will contact the brake disc 20, reducing the rotational speed of the brake disc 20 and preventing the wire reel 19 from "running away". After the moving speed of the steel wire 3 decreases, the spring 5 pulls the balance bar 11 back to its normal state, thereby realizing the dynamic control of the rotational speed of the wire reel 19.

[0037] The above achieves the design purpose.

[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising a..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.

[0039] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents. In summary, the present utility model achieves the expected purpose.

Claims

1. A spring steel wire twisting and unwinding device, characterized in that: include: A support body (1) and a balancing system assembly (2), wherein a plurality of balancing system assemblies (2) are arranged on the support body (1), and the plurality of balancing system assemblies (2) are staggeredly arranged on the support body (1); The balancing system assembly (2) comprises a first roller (16) and a third roller (24), wherein the first roller (16) and the third roller (24) are rotatably connected to the support body (1), a brake disc (20) and a wire drum (19) are fixed to the third roller (24), a matching chain (17) is arranged on the brake disc (20), one end of the chain (17) is connected to the balancing rod (11) after passing the brake disc (20), and the other end is connected to the fixing plate (22), the fixing plate (22) is fixedly connected to the support body (1), a plurality of brake pads (14) are arranged between the chain (17) and the outer circle of the brake disc (20), and the brake pads (14) are fixed to the chain (17); A balance bar shaft (10) is fixed in the middle of the balance bar (11), the balance bar shaft (10) is rotatably fixed in a balance bar shaft seat (9), the balance bar shaft seat (9) is fixedly connected to the bracket body (1), one end of the balance bar (11) is connected to one end of a spring (5), the other end of the spring (5) is connected to a fixed plate (22), the fixed plate (22) is fixedly connected to the bracket body (1), and a second roller (12) is rotatably provided at the other end of the balance bar (11).

2. A spring steel wire twisting and unwinding device according to claim 1, characterized in that: The third roller (24) is also provided with a detachably connected third stopper (18), and the third stopper (18) clamps and fixes the wire drum (19) between the brake disc (20) and the third stopper (18).

3. The spring steel wire twisting and unwinding device according to claim 1, characterized in that: A spring pull rod seat (7) is provided on one end of the balancing rod (11), a spring pull rod (6) is provided on the spring pull rod seat (7), the spring pull rod (6) is connected to one end of a spring (5), the other end of the spring (5) is connected to a fixed plate pull rod seat (4), and the fixed plate pull rod seat (4) is connected to a fixed plate (22).

4. A spring steel wire twisting and unwinding device according to claim 1, characterized in that: A second stopper (15) is provided on the first roller (16), and the second stopper (15) is used to keep the steel wire (3) sliding on the first roller (16).

5. The spring steel wire twisting and unwinding device according to claim 1, characterized in that: The second roller (12) is provided with a first stopper (13), and the first stopper (13) is used to keep the steel wire (3) sliding on the second roller (12).

6. A spring steel wire twisting and unwinding device according to claim 1, characterized in that: The brake disc (20) is provided with a driving rod (23), and the driving rod (23) cooperates with the wire drum (19) to achieve deceleration of the wire drum (19) after the brake disc (20) is braked.

7. A spring steel wire twisting and unwinding device according to claim 1, characterized in that: A chain pull rod (8) is provided on the balance bar (11), and the chain pull rod (8) is connected to one end of a chain (17).

8. The spring steel wire twisting and unwinding device according to claim 1, characterized in that: The brake pad (14) is fixedly connected to the chain (17) via a fixing pin (21).