Frame type hyperbolic assembly plate of composite structure

Abstract

The utility model relates to a frame type hyperbolic assembly plate with a composite structure. The frame type hyperbolic assembly plate comprises an appearance decoration aluminum veneer (1), a sectional material auxiliary frame (2) with a gradually changed section and a sectional material lamp groove (3), the appearance decoration aluminum veneer comprises a first aluminum alloy decoration panel, a second aluminum alloy decoration panel, a third aluminum alloy decoration panel and a fixing piece. According to the utility model, the frame type hyperbolic assembly plate with a composite structure is composed of the appearance decoration aluminum veneer, the profile lamp trough and the profile auxiliary frame with the gradually changing section, so that the problems that the hyperbolic assembly plate is complex in processing, multiple in working procedures and easy to deform are solved; the key problems that a sectional material and a panel are not prone to being attached, and secondary deformation is generated due to the fact that the sectional material and the panel are pulled mutually are solved. According to the frame type hyperbolic assembly plate with the composite structure, the cost and the production difficulty are greatly reduced, the processing period is shortened and the overall decoration effect is ensured by optimizing the structure, simplifying the production process and improving the processing method.

Description

Technical Field

[0001] The utility model relates to a frame type hyperbolic assembly plate with a composite structure, belonging to the technical field of aluminum alloy decorative building materials. Background Art

[0002] At present, the demand for the exterior wall decoration effect of buildings in the architectural design industry is becoming more and more diversified and complex. Among them, hyperbolic assembly plates are used more and more, and most of them are used for curtain walls with special and complex structural appearance shapes. The traditional process is complex to process, has many procedures, is easy to deform, it is not easy to fit between the profiles and the panels, and the profiles and the panels are easily pulled against each other to generate secondary deformation.

[0003] The traditional method is to make a hyperbolic mold, place the unfolded plate in the mold and press it into shape, and the formed plates are combined into a panel by welding; the profiles are pre-treated by processing methods such as cutting, bending, and bevel cutting; the processed profiles are arranged on one side of the non-decoration surface of the panel according to requirements and fixed by fasteners.

[0004] The processing of traditional hyperbolic assembly plates is complex, has many procedures, and is easy to deform; it is not easy to fit between the profiles and the panels, and the profiles and the panels are easily pulled against each other to generate secondary deformation. Therefore, seeking to simplify the production process of hyperbolic assembly plates and improve the processing method to greatly reduce the cost and production difficulty is an urgent problem to be solved in the building materials industry. Summary of the Invention

[0005] The purpose of the utility model is to provide a frame type hyperbolic assembly plate with a composite structure in view of the problems of the traditional hyperbolic assembly plate manufacturing technology and the defects in the design process.

[0006] The technical solution of the present utility model is as follows. A frame-type hyperbolic assembled panel with a composite structure includes an exterior decorative aluminum single panel, a bent profile lamp slot, and a profile attachment frame with a gradually changing cross-section. The exterior decorative aluminum single panel includes a first aluminum alloy decorative panel, a second aluminum alloy decorative panel, and a third aluminum alloy decorative panel. The profile attachment frame with a gradually changing cross-section is composed of a first profile, a second profile, a third profile, a fourth profile, a fifth profile, a sixth profile, a seventh profile, an eighth profile, a ninth profile, a tenth profile, an eleventh profile, a twelfth profile, a thirteenth profile, a fourteenth profile, and a fifteenth profile. One side edge of the first aluminum alloy decorative panel and the fixing parts on the edge side are fixed on the first profile by welding. The upper edge of the second aluminum alloy decorative panel and the fixing parts on the edge side are fixed on the first profile by welding, and the lower edge and the fixing parts on the edge side are fixed on the second profile by welding. At the same time, the fixing parts on the left and right sides are fixed on the fourth profile of the left attachment frame and the eleventh profile of the right attachment frame through φ6.0 stainless steel bolts. The upper edge of the third aluminum alloy decorative panel and the fixing parts on the edge side are fixed on the second profile by welding, and the lower end is connected to the bent profile lamp slot by welding. At the same time, the fixing parts on the left and right sides are fixed on the fifth profile of the left attachment frame and the twelfth profile of the right attachment frame through φ6.0 stainless steel bolts. After one end of the profile lamp slot is connected to the third aluminum alloy decorative panel by welding, fixing parts are installed on the left and right sides through M6 stainless steel pan head self-tapping screws and fixed on the fifth profile of the left attachment frame and the twelfth profile of the right attachment frame through φ6.0 stainless steel bolts.

[0007] For the profile attachment frame with a gradually changing cross-section, the first to fifteenth profiles are first processed by cutting, bending, and beveling, and then the fourth to fifteenth profiles are respectively combined into two left attachment frames and right attachment frames with different shapes by welding. The first profile and the second profile are further bent on the basis of the previous processing, and together with the third profile, the left attachment frame and the right attachment frame are combined into a profile attachment frame with a gradually changing cross-section by welding.

[0008] The left attachment frame is welded and combined by the fourth profile, the fifth profile, the sixth profile, the seventh profile, the eighth profile, the ninth profile, and the tenth profile. The two ends of the fourth profile are respectively connected to the left ends of the first profile and the second profile. One end of the fifth profile is connected to the left end of the second profile. One end of the sixth profile and one end of the tenth profile are both connected to the left end of the third profile and are perpendicular to each other at 90°. The other end of the sixth profile is connected to one end of the connection between the fourth profile and the first profile. The other end of the tenth profile is vertically connected to the fifth profile. The seventh profile is a reinforcing support between the fourth profile and the sixth profile. The eighth profile is a reinforcing support between the fourth profile and the tenth profile. The ninth profile is a reinforcing support between the fifth profile and the tenth profile.

[0009] The right-side attached frame is welded and combined by the eleventh profile, the twelfth profile, the thirteenth profile, the fourteenth profile, and the fifteenth profile; both ends of the eleventh profile are respectively connected to the right-side ends of the first profile and the second profile; one end of the twelfth profile is connected to the connection point of the eleventh profile and the second profile, and the other end of the twelfth profile is connected to one end of the thirteenth profile; the other end of the thirteenth profile is connected to one end of the fifteenth profile and simultaneously commonly connected to the right-side end of the third profile; the other end of the fifteenth profile is connected to the connection end point of the eleventh profile and the first profile; one end of the fourteenth profile is connected to the common connection point of the twelfth profile and the thirteenth profile, and one end is connected to the middle of the eleventh profile, playing a supporting role in strengthening the strength of the right-side attached frame.

[0010] The first aluminum alloy decorative panel, the second aluminum alloy decorative panel, and the third aluminum alloy decorative panel are all formed by laser cutting, die forming, laser welding, and polishing of exterior decorative aluminum single plates into panels, and then fixedly connected and assembled with fasteners, M6 welding nails, and structural adhesives.

[0011] The bent profile light trough is composed of a profile light trough and a profile light trough. The profile light trough is bent according to the torsional requirements of the cross-section change to form a bent profile light trough.

[0012] The beneficial effects of the present utility model are as follows. The present utility model solves the problems of complex processing, many processes, and easy deformation of the hyperbolic assembly plate by designing a frame-type hyperbolic assembly plate with a composite structure composed of an exterior decorative aluminum single plate, a profile light trough, and a profile attached frame with a gradually changing cross-section. Since the auxiliary frame originally attached to the back of the hyperbolic plate is changed to an independent profile attached frame with a gradually changing cross-section, there is no need to fit and install the profile and the hyperbolic plate, thus solving the key problem that it is not easy to fit between the profile and the panel and that secondary deformation is generated due to the mutual pulling between the profile and the panel. The frame-type hyperbolic assembly plate with a composite structure of the present utility model reduces the cost and production difficulty significantly and shortens the processing cycle by optimizing the structure, simplifying the production process, and improving the processing method, ensuring the overall decorative effect. The hyperbolic assembly plate has the advantages of simple processing, long service life, low cost, and beauty. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0014] Figure 2 is a schematic diagram of the exterior decorative plate and the bent light trough;

[0015] Figure 3 is a schematic diagram of the profile attached frame with a gradually changing cross-section;

[0016] Figure 4 is a schematic diagram of the left-side cross-section of the present utility model;

[0017] Figure 5 It is a schematic diagram of the right side cross section of the utility model;

[0018] In the figure, 1 is an exterior decorative aluminum single plate; 2 is a profile frame with a gradient cross-section; 3 is a bent profile lamp trough; 101 is a first aluminum alloy decorative panel; 102 is a second aluminum alloy decorative panel; 103 is a third aluminum alloy decorative panel; 104 is a decorative panel fixing piece; 201 is a first profile; 202 is a second profile; 203 is a third profile; 204 is a fourth profile; 205 is a fifth profile; 206 is a sixth profile; 207 is a seventh profile; 208 is an eighth profile; 209 is a ninth profile; 210 is a tenth profile; 211 is an eleventh profile; 212 is a twelfth profile; 213 is a thirteenth profile; 214 is a fourteenth profile; 215 is a fifteenth profile; 301 is a profile lamp trough; 302 is a profile lamp trough fixing piece. DETAILED DESCRIPTION

[0019] like Figure 1 As shown, the present embodiment is a composite structure frame type hyperbolic assembly plate, comprising an exterior decorative aluminum single plate 1, a profile auxiliary frame 2 with a gradient cross-section, and a profile lamp trough 3.

[0020] like Figure 2 As shown, the exterior decorative aluminum single plate 1 of this embodiment includes a first aluminum alloy decorative panel 101 , a second aluminum alloy decorative panel 102 , a third aluminum alloy decorative panel 103 and a fixing member 104 .

[0021] The first aluminum alloy decorative panel 101, the second aluminum alloy decorative panel 102 and the third aluminum alloy decorative panel 103 are respectively processed by laser blanking, mold forming and laser welding. The fixing parts 104 are respectively installed at the required positions on the back of the first aluminum alloy decorative panel 101, the second aluminum alloy decorative panel 102 and the third aluminum alloy decorative panel 103 using M6 type welding nails and structural adhesive. At this point, the processing of the individual parts of the exterior decorative aluminum veneer is completed.

[0022] like Figure 3 As shown, the profile frame 2 with a gradual change in cross-section of this embodiment includes a first profile 201, a second profile 202, a third profile 203, a fourth profile 204, a fifth profile 205, a sixth profile 206, a seventh profile 207, an eighth profile 208, a ninth profile 209, a tenth profile 210, an eleventh profile 211, a twelfth profile 212, a thirteenth profile 213, a fourteenth profile 214 and a fifteenth profile 215.

[0023] The profile attachment frame 201 with a gradually changing cross-section first processes all the profiles it contains: the first profile 201 to the fifteenth profile 215, by means of cutting, bending, and beveling. First, among them: the fourth profile 204 to the tenth profile 210 are combined into the left attachment frame by welding, as Figure 4 shown; then the eleventh profile 211 to the fifteenth profile 215 are combined into the right attachment frame by welding, as Figure 5 shown; then the first profile 201 and the second profile 202 are further subjected to torsion, bending, and straightening on the basis of the previous processing; the first profile 201, the second profile 202, and the third profile 203 together combine the left attachment frame and the right attachment frame into the profile attachment frame 2 with a gradually changing cross-section by welding, as Figure 3 shown.

[0024] As Figure 2 shown, the bent profile light slot 3 of this embodiment includes a profile light slot 301 and a fixing member 302. The profile light slot 301 is processed by means of cutting, bending, and beveling, and the fixing member 302 is installed at the fixed positions at its left and right ends using M6 stainless steel pan head self-tapping screws.

[0025] In the actual production process of a frame-type double-curved assembled board with a composite structure in this embodiment, the assembly steps are as follows:

[0026] (1) Prepare the appearance decorative aluminum single board 1

[0027] The first aluminum alloy decorative panel 101, the second aluminum alloy decorative panel 102, and the third aluminum alloy decorative panel 103 are respectively formed by laser cutting, die forming, and laser welding. Fixing members 104 are installed at the required positions on the back of the first aluminum alloy decorative panel 101, the second aluminum alloy decorative panel 102, and the third aluminum alloy decorative panel 103 using M6 welding nails and structural adhesives. Thus, the processing of the individual part of the appearance decorative aluminum single board is completed.

[0028] (2) Prepare the profile attachment frame 2 with a gradually changing cross-section

[0029] The profile attachment frame 201 with a gradually changing cross-section first processes all the profiles it contains: the first profile 201 to the fifteenth profile 215, by means of cutting, bending, and beveling. First, among them: the fourth profile 204 to the tenth profile 210 are combined into the left attachment frame by welding, as Figure 4 shown; then the eleventh profile 211 to the fifteenth profile 215 are combined into the right attachment frame by welding, as Figure 5As shown; then, on the basis of the previous processing, the first profile 201 and the second profile 202 are further subjected to torsion, stretch bending, and straightening treatments. At the same time, together with the third profile 203, the left side attachment frame and the right side attachment frame are combined into a profile attachment frame 2 with a gradually changing cross-section by welding, as Figure 3 shown.

[0030] (3) Prepare the stretch-bent profile lamp trough 3

[0031] The profile lamp trough 301 is processed by means of cutting, stretch bending, and bevel cutting. Fixing parts 302 are installed and fixed at the fixed positions at its left and right ends using M6 stainless steel pan head self-tapping screws.

[0032] (4) Assemble the frame type hyperbolic assembly board with a composite structure

[0033] One side edge and the fixing parts 104 on the edge side of the first aluminum alloy decorative panel 101 are fixed on the first profile 201 by welding. The upper edge and the fixing parts 104 on the edge side of the second aluminum alloy decorative panel 102 are fixed on the first profile 201 by welding, and the lower edge and the fixing parts 104 on the edge side are fixed on the second profile 202 by welding. At the same time, the fixing parts 104 on the left and right sides are fixed on the fourth profile 204 of the left side attachment frame and the eleventh profile 211 of the right side attachment frame through φ6.0 stainless steel bolts. The upper edge and the fixing parts 104 on the edge side of the third aluminum alloy decorative panel 103 are fixed on the second profile 202 by welding, and the lower end is connected to the stretch-bent profile lamp trough 301 by welding. At the same time, the fixing parts 104 on the left and right sides are fixed on the fifth profile 205 of the left side attachment frame and the twelfth profile 212 of the right side attachment frame through φ6.0 stainless steel bolts. After one end of the profile lamp trough 301 is connected to the third aluminum alloy decorative panel 103 by welding, fixing parts 302 are installed on the left and right sides using M6 stainless steel pan head self-tapping screws. They are fixed on the fifth profile 205 of the left side attachment frame and the twelfth profile 212 of the right side attachment frame through φ6.0 stainless steel bolts. Finally, a fluorocarbon spraying process is carried out on the surface to form a protective layer with diverse colors and high weather resistance. Thus, the assembly of the entire frame type hyperbolic assembly board with a composite structure is completed.

Claims

1. A composite structure frame type hyperbolic assembly plate, characterized in that: The hyperbolic assembly plate includes an exterior decorative aluminum single plate, a bent profile lamp trough and a profile frame with a gradient cross-section; the exterior decorative aluminum single plate includes a first aluminum alloy decorative panel, a second aluminum alloy decorative panel and a third aluminum alloy decorative panel; the profile frame with a gradient cross-section consists of a first profile, a second profile, a third profile, a fourth profile, a fifth profile, a sixth profile, a seventh profile, an eighth profile, a ninth profile, a tenth profile, an eleventh profile, a twelfth profile, a thirteenth profile, a fourteenth profile and a fifteenth profile; the edge of one side of the first aluminum alloy decorative panel and the fixings on the edge side are fixed to the first profile by welding; the upper edge and the fixings on the edge side of the second aluminum alloy decorative panel are fixed to the first profile by welding, and the lower edge and the fixings on the edge side are fixed to the first profile by welding. The fixings are fixed to the second profile by welding, and the fixings on the left and right sides are fixed to the fourth profile of the left auxiliary frame and the eleventh profile of the right auxiliary frame by φ6.0 stainless steel bolts; the fixings on the upper edge and edge side of the third aluminum alloy decorative panel are fixed to the second profile by welding, and the lower end and the bent profile lamp trough are connected together by welding, and the fixings on the left and right sides are fixed to the fifth profile of the left auxiliary frame and the twelfth profile of the right auxiliary frame by φ6.0 stainless steel bolts; after one end of the profile lamp trough is connected to the third aluminum alloy decorative panel by welding, the fixings are installed on the left and right sides by M6 stainless steel pan head self-tapping screws, and fixed to the fifth profile of the left auxiliary frame and the twelfth profile of the right auxiliary frame by φ6.0 stainless steel bolts.

2. A composite structure frame type hyperbolic assembly plate according to claim 1, characterized in that: The gradient cross-section profile auxiliary frame is first processed by cutting, bending, and beveling the first to fifteenth profiles, and then the fourth to fifteenth profiles are respectively combined into two left auxiliary frames and right auxiliary frames of different shapes by welding; the first profile and the second profile are further bent on the basis of the previous processing, and at the same time, together with the third profile, the left auxiliary frame and the right auxiliary frame are combined into the gradient cross-section profile auxiliary frame by welding.

3. The composite structure frame type hyperbolic assembly plate according to claim 1, characterized in that: The bent profile lamp trough is composed of a profile lamp trough and a profile lamp trough, and the profile lamp trough is bent according to the torsion requirement of the cross-section change to form the bent profile lamp trough.

4. The composite structure frame type hyperbolic assembly plate according to claim 1, characterized in that: The first aluminum alloy decorative panel, the second aluminum alloy decorative panel and the third aluminum alloy decorative panel are all made of exterior decorative aluminum veneer, which are formed into panels through laser cutting, mold forming, laser welding and polishing, and then the fixings, M6 welding nails and structural adhesives are effectively connected and assembled to form them.

5. The composite structure frame type hyperbolic assembly plate according to claim 2, characterized in that: The left auxiliary frame is welded and assembled by the fourth profile, the fifth profile, the sixth profile, the seventh profile, the eighth profile, the ninth profile and the tenth profile; the two ends of the fourth profile are respectively connected to the left ends of the first profile and the second profile; one end of the fifth profile is connected to the left end of the second profile; one end of the sixth profile and the tenth profile are connected to the left end of the third profile and are 90 degrees to each other; the other end of the sixth profile is connected to one end of the connection between the fourth profile and the first profile; the other end of the tenth profile is vertically connected to the fifth profile; the seventh profile is a reinforcing support between the fourth profile and the sixth profile; The eighth profile is a reinforcing support between the fourth profile and the tenth profile; the ninth profile is a reinforcing support between the fifth profile and the tenth profile; The right side auxiliary frame is welded together by the eleventh profile, the twelfth profile, the thirteenth profile, the fourteenth profile and the fifteenth profile; the two ends of the eleventh profile are respectively connected to the right side ends of the first profile and the second profile; one end of the twelfth profile is connected to the connection point between the eleventh profile and the second profile, and the other end of the twelfth profile is connected to one end of the thirteenth profile; the other end of the thirteenth profile is connected to one end of the fifteenth profile, and at the same time, they are jointly connected to the right side end of the third profile; the other end of the fifteenth profile is connected to the connection end point of the eleventh profile and the first profile; one end of the fourteenth profile is connected to the common connection point of the twelfth profile and the thirteenth profile, and one end is connected to the middle part of the eleventh profile, which plays a supporting role in strengthening the strength of the right side auxiliary frame.

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