Assembly type integral shower room

By designing a prefabricated integrated shower room, using an integrated chassis bracket, shower chassis, frame, column reinforcement, waterproof insulation board and ceiling panel, the problem of high cost of small batch customization of the existing integrated shower room is solved, and rapid installation and personalized customization are achieved, reducing production and use costs.

CN222962571UActive Publication Date: 2025-06-10YANTAI MINGPIN TRADING CO LTD
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Patent Information

Application Number
CN202422180426.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-10
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing mainstream integrated shower room is suitable for large batches of integrated bathrooms of the same style and size. If customized in small batches, the cost is too high and cannot meet the personalized needs of any customized size and style of home decoration.

Method used

It provides a prefabricated integrated shower room, including an integrated chassis bracket, shower chassis, enclosure frame, column reinforcement, waterproof insulation board and ceiling panel. It is made of 304 stainless steel, and is quickly positioned and strengthened and stabilized by self-tapping and other exposed heads.

Benefits of technology

It realizes the rapid installation of small batch customized shower rooms and reduces production costs and user usage costs, while meeting the personalized needs of arbitrary customization of home decoration, and 95% of the raw materials can be recycled and reused.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembly type integral shower room which comprises an integrated base plate support, a shower base plate corresponding to the base plate support in size is arranged in the base plate support, a floor drain embedded opening is formed in one end of the shower base plate, a surrounding frame is arranged on the periphery of the shower base plate, and a water retaining limiting plate is integrally formed on the periphery of the outer side of the surrounding frame. A door reserved opening is formed in one side of the water retaining limiting plate, a plurality of positioning blocks are further welded to the periphery of the outer side of the water retaining limiting plate, stand column reinforcing ribs are vertically fixed to the positioning blocks, and the bottoms of the stand column reinforcing ribs fall on the top of the water retaining limiting plate in a flush mode. A waterproof heat preservation plate is vertically and seamlessly installed on the periphery of the top of the enclosure frame close to the inner side of the stand column reinforcing rib, and the top of the stand column reinforcing rib is fixedly connected with the suspended ceiling reinforcing rib through a cap self-tapping screw. The base plate support comprises a peripheral base frame matched with the shower base plate, a sunken positioning step located on the inner side of the base frame and an I-shaped reinforcing rib connected to the periphery of the inner side of the base frame, wherein the top of the I-shaped reinforcing rib is flush with the top of the positioning step.
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Description

Technical Field

[0001] The utility model relates to the technical field of integral shower rooms, in particular to an assembled integral shower room. Background Art

[0002] At present, the mainstream integrated shower room on the market is mainly SMC integrated bathroom, or aluminum alloy frame integrated bathroom, etc., which are suitable for large quantities of integrated bathrooms of the same style and size. If it is customized in small quantities, the cost is too high and it cannot meet the personalized needs of home decoration of any customized size and style, such as: the decorative layer of the wall, floor, and ceiling can be arbitrarily fitted with decorative materials (ceramic tiles, rock slabs, enamel plates, color steel plates, etc.); therefore, for this specific market, we provide a prefabricated integrated shower room. Utility Model Content

[0003] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0004] Therefore, the purpose of the utility model is to provide an assembled integral shower room to solve the problem that the existing mainstream high-cost mold integral bathroom proposed in the above background technology is suitable for large quantities of integral bathrooms of the same style and size; if it is customized in small batches, the cost is too high and cannot meet the personalized needs of arbitrary customization of home decoration.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an assembled integral shower room, comprising an integrated chassis bracket, a shower chassis corresponding to its size is arranged in the chassis bracket, a floor drain embedded opening is arranged at one end of the shower chassis, a surrounding frame is arranged around the shower chassis, the surrounding frame has an L-shaped folded edge and a water retaining limit plate is formed integrally around it, and a door reserved opening is arranged on one side of the water retaining limit plate, a plurality of positioning blocks are welded around the outer side of the water retaining limit plate, column reinforcement ribs are vertically fixed on the positioning blocks, and the bottom of the column reinforcement ribs falls flush with the top of the water retaining limit plate, a waterproof insulation board is vertically and seamlessly installed around the top of the surrounding frame close to the inner side of the column reinforcement ribs, the top of the column reinforcement ribs is fixedly connected to the lower flange of the ceiling reinforcement ribs by self-tapping screws, and a ceiling board is installed on the ceiling reinforcement ribs.

[0006] As a preferred solution of an assembled integral shower room according to the present utility model, the chassis bracket includes a peripheral base frame adapted to the shower chassis, a sunken positioning step located inside the base frame, and an I-shaped reinforcing rib connected to the four sides inside the base frame and having the same top height as the top height of the positioning step. The distance between the I-shaped reinforcing ribs is less than 40 cm, and a support is provided at the bottom of the chassis bracket.

[0007] As a preferred solution of an assembled integral shower room according to the present utility model, one end of the shower chassis is provided with an assembled floor drain matching the floor drain pre-embedded port, and the assembled floor drain is provided with a drainage groove, a floor drain core and a floor drain cover. The floor drain core is connected to the sewer pipe through a PVC pipe. The top of the drainage groove is flush with the top of the surrounding frame. A slope plate matching the shower chassis and having a certain inclination angle towards the assembled floor drain is laid on the upper part of the shower chassis;

[0008] Wherein, a decorative surface layer (such as ceramic tiles, rock slabs, waterproof floors, etc.) is also laid on the top of the slope plate. The height after laying the decorative surface layer is flush with the top of the drainage groove and the top of the surrounding frame. One end of the slope plate is provided with an opening matching the assembled floor drain and is inserted and arranged with the assembled floor drain.

[0009] As a preferred solution of an assembled integral shower room according to the present utility model, wing fixing plates are integrally formed around the top of the ceiling board. The wing fixing plates are placed on and fixed to the upturned edges of the ceiling reinforcing ribs. Openings for water pipes to pass through are provided on both the ceiling reinforcing ribs and the wing fixing plates.

[0010] As a preferred solution of an assembled integral shower room according to the present utility model, the column reinforcing rib is a combination of an L-shaped angle steel and a flat steel. An outer reinforcing rib convenient for connecting with the positioning block is arranged on the outside of the column reinforcing rib. The waterproof and heat-insulating board is fixed to the column reinforcing rib through special countersunk head self-tapping screws with claw washers, and waterproof treatment is done at its connection with special glue.

[0011] As a preferred solution of an assembled integral shower room according to the present utility model, a door opening corresponding to the door reserved port is provided on one side of the waterproof and heat-insulating board.

[0012] As a preferred solution of an assembled integral shower room according to the present utility model, the chassis bracket, the shower chassis, the positioning block and the column reinforcing rib are all made of 304 stainless steel.

[0013] As a preferred solution of an assembled integral shower room according to the present utility model, the lengths and widths of the inner and outer sides of the long strip on the upper part of the ceiling reinforcing rib are equal to the lengths and widths of the inner and outer sides of the shower chassis.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: For this kind of assembled integral shower room, when a small batch of non-standard shower rooms needs to be customized, the chassis bracket, shower chassis, and surrounding frame can be prefabricated according to the actual size. At the same time, the production of the column reinforcing rib, waterproof and heat-insulating board, and ceiling is relatively simple. After completion, they can be directly transported to the site. During installation, the shower chassis and surrounding frame are directly snap-connected to the inner side of the chassis bracket, and then the chassis bracket, shower chassis, column reinforcing rib, waterproof and heat-insulating board, and ceiling are installed in sequence. Quick positioning and strengthening can be achieved by using countersunk head self-tapping screws, etc. The whole set of devices not only meets the personalized needs of arbitrary customization for home decoration, satisfies the economic benefits brought by the specific market, but also reduces the production cost and the user's usage cost, and 95% of the raw materials can be recycled and reused. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall frame structure of the shower room of the present utility model;

[0016] Figure 2 It is a schematic diagram of the chassis bracket structure of the present utility model;

[0017] Figure 3 It is a schematic diagram of the shower chassis structure of the present utility model;

[0018] Figure 4 It is a schematic diagram of the waterproof and heat-insulating board and ceiling board structure of the present utility model;

[0019] Figure 5 It is an enlarged view of the connection of the ceiling reinforcing rib and its connection of the present utility model;

[0020] Figure 6 It is an enlarged view of the connection between the positioning block and the column reinforcing rib of the present utility model.

[0021] In the figure: 100, chassis bracket; 110, base frame; 1101, positioning step; 120, I-shaped reinforcing rib; 130, support; 200, shower chassis; 2001, pre-buried drain opening; 210, surrounding frame; 220, water retaining limit plate; 2201, door reserved opening; 230, positioning block; 240, assembled floor drain; 241, drainage groove; 250, slope plate; 300, column reinforcing rib; 3001, outer reinforcing rib; 310, ceiling reinforcing rib; 311, downward turning edge; 312, upward turning edge; 500, waterproof and heat-insulating board; 510, door opening; 600, ceiling board; 610, wing fixing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] In order to make the above objects, features, and advantages of the present utility model more obvious and understandable, the following detailed description of the specific embodiments of the present utility model will be given with reference to the accompanying drawings.

[0023] Secondly, the present utility model will be described in detail with reference to the schematic diagrams. When detailing the embodiments of the present utility model, for the convenience of description, the cross-sectional views showing the device structure will be enlarged locally not in accordance with the general scale, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.

[0024] To make the objectives, technical solutions, and advantages of the present utility model clearer, the embodiments of the present utility model will be further described in detail below with reference to the accompanying drawings.

[0025] Figures 1 - 6 Shown is the entire structural schematic diagram of an assembled integral shower room of the present utility model. Please refer to Figures 1 - 6 , an assembled integral shower room of this embodiment includes an integrated chassis bracket 100. A shower chassis 200 corresponding to its size is arranged inside the chassis bracket 100. For fitting installation, a floor drain pre-buried port 2001 is arranged at one end of the shower chassis 200 to facilitate the installation of the assembled floor drain 240. A surrounding frame 210 is fixed around the shower chassis 200. The surrounding frame 210 has a Z-shaped flange and a water-blocking limit plate 220 is integrally formed around it to facilitate the installation of the column reinforcing rib 300. And a door reserved port 2201 is arranged on one side of the water-blocking limit plate 220 to facilitate the installation of the bathroom door in the later stage. A plurality of positioning blocks 230 are also welded around the outside of the water-blocking limit plate 220. A column reinforcing rib 300 is vertically fixed on the positioning blocks 230, and the bottom of the column reinforcing rib 300 falls flush on the top of the water-blocking limit plate 220, so that the column reinforcing rib 300 is flush with the inner side of the water-blocking limit plate 220 and is fixed with a cap self-tapping screw, which is convenient for the installation of the wall decorative surface layer in the later stage. A waterproof and heat-insulating board 500 is installed vertically and seamlessly close to the inner side of the column reinforcing rib 300 around the top of the surrounding frame 210. The top of the column reinforcing rib 300 is fixed with a cap self-tapping screw to the downward flange 311 of the ceiling reinforcing rib 310. A ceiling board 600 is installed on the ceiling reinforcing rib 310.

[0026] The chassis bracket 100 includes a base frame 110 on the periphery adapted to the shower chassis 200, a positioning step 1101 located inside the base frame 110 and sunken, and reinforcing ribs 120 connected to the inner sides of the base frame 110 and having a top height flush with the top height of the positioning step 1101. The distance between the reinforcing ribs 120 is less than 40 cm. A support 130 is provided at the bottom of the chassis bracket 100. Here, the base frame 110 is four materials opposite to each other, which are welded and fixed end to end, and can be installed in the factory. It can be directly transported to the site when in use. In addition, the base frame 110 and the positioning step 1101 are formed by welding an integrated square tube, thereby reducing the post-production process and production costs. It should be noted that the surrounding frame 210 of the shower tray 200 is just clamped on the inner side of the positioning step 1101, and after the base frame 110 is assembled, the number of reinforcing ribs 120 is determined according to the inner area of ​​the base frame 110, and the spacing is less than 40cm, which not only strengthens the stability, but also forms a fixed support for the shower tray 200. It should be noted that when making, the length and width of the base frame 110 are first determined, and then the surrounding frame 210 and the shower tray 200 that match the size of the base frame 110 are customized, which is simple and easy to process.

[0027] Furthermore, a plurality of height-adjustable supports 130 are provided around the bottom of the base frame 110, which can be used to level the ground and to easily adjust the flatness at the corners of the wall. This can effectively solve the problem of blind spots in the overall chassis and the embarrassment of being unable to reach the support 130 for adjustment by hand. It is simple and practical.

[0028] One end of the shower tray 200 is provided with an assembled floor drain 240 matching the embedded floor drain opening 2001, and the assembled floor drain 240 is provided with a drainage groove 241, a floor drain core 242 and a floor drain cover 243, the floor drain core is connected to the sewer pipe through a PVC pipe, the top of the drainage groove 241 is arranged flush with the top of the surrounding frame 210, and the upper part of the shower tray 200 is paved with a slope plate 250 matching it and having a certain inclination angle to the assembled floor drain 240. Here, the embedded floor drain opening 2001 is opened on the shower tray 200 in advance, and the assembled floor drain 240 preferably adopts a dedicated floor drain caliber, so as to facilitate the later use. The user can replace the floor drain core at any time during use. At the same time, after the shower base 200 is installed, the drainage groove 241 and the slope plate 250 can be installed on the upper part of the shower base 200 respectively. Since the slope plate 250 has a certain water-turning slope, if the customer wants to lay a floor decorative surface layer on the shower base 200, the floor decorative surface layer can be directly laid flat on the slope plate 250 without finding the slope, which not only meets the convenience brought by customization, but also simplifies the installation process and production cost. In addition, the set drainage groove 241 can quickly drain the accumulated water flowing to the water-turning end of the slope plate 250 into the assembled floor drain 240.

[0029] Furthermore, a decorative surface layer is also laid on the top of the slope plate 250. The height after laying the decorative surface layer is flush with the top of the drainage trough 241 and the top of the surrounding frame 210. One end of the slope plate 250 is provided with an opening matching the assembled floor drain 240 and is inserted with the assembled floor drain 240. The assembled floor drain 240 is hermetically welded and fixed to the shower tray 200 to form a seamless connection.

[0030] Integrally formed wing fixing plates 610 are provided around the top of the ceiling plate 600. The wing fixing plates 610 are placed on and fixed to the upward flanges 312 of the ceiling reinforcing ribs 310. Openings for water pipes to pass through are provided on both the ceiling reinforcing ribs 310 and the wing fixing plates 610, facilitating the installation of cold and hot water pipes.

[0031] The column reinforcing rib 300 is composed of a combination of L-shaped angle steel and flat steel. An outer reinforcing rib 3001 for facilitating connection with the positioning block 230 is provided on the outside of the column reinforcing rib 300, facilitating its positioning during installation. The waterproof and heat-insulating board 500 is fixed to the column reinforcing rib 300 by special countersunk self-tapping screws with claw gaskets, making the fixation more firm, and waterproof treatment is performed at its connection with special glue to form an overall waterproof effect.

[0032] The column reinforcing rib 300 is composed of a combination of L-shaped angle steel and flat steel. A ceiling reinforcing rib 310 is also installed in a matching manner at the top of the column reinforcing rib 300. In this embodiment, the column reinforcing ribs 300 are all made of common L-shaped angle steel and flat steel on the market, which have the advantages of convenient material selection, low cost, and easy cutting and processing. At the same time, the ceiling reinforcing rib 310 can stably support the ceiling 600 as a carrier frame.

[0033] A door opening 510 corresponding to the door reserved opening 2201 is provided on one side of the waterproof and heat-insulating board 500, which is reserved in advance according to the size of the door, facilitating the installation of the bathroom door in the later stage.

[0034] The chassis bracket 100, the shower tray 200, the positioning block 230, and the column reinforcing rib 300 are all made of 304 stainless steel, which is durable.

[0035] The lengths and widths of the inner and outer sides of the long strip at the upper part of the ceiling reinforcing rib 310 are equal to the lengths and widths of the inner and outer sides of the shower tray 200. After fixation, the overall shower room forms a square structure that is symmetric up and down. Moreover, the inner side edge of the ceiling reinforcing rib 310 also has a limiting effect on the decorative surface layer of the wall panel, making it more firm and not easily deformed.

[0036] In summary, for a prefabricated integral shower room according to this embodiment, when a small batch of non-standard shower rooms needs to be customized, the chassis bracket 100, shower chassis 200, enclosure 210, etc. can be prefabricated according to the actual size. At the same time, the production of the column reinforcing rib 300, waterproof and heat-insulating board 500, and ceiling board 600 is relatively simple. After completion, they can be directly transported to the site. During installation, the shower chassis 200 and the enclosure 210 are directly snapped onto the inner side of the chassis bracket 100, and then the column reinforcing rib 300, waterproof and heat-insulating board 500, and ceiling board 600 are sequentially installed on the upper end of the enclosure 210, and quick positioning and assembly are carried out using self-tapping screws, etc. The whole set of devices not only meets the personalized needs of arbitrary customization for home decoration, but also reduces the production cost and the user's usage cost.

[0037] Although the present invention has been described above with reference to the embodiments, various improvements can be made to it and components therein can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed by the present invention can be combined with each other in any way. The reason for not exhaustively describing the situations of these combinations in this specification is only to save space and resources. Therefore, the present invention is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.

Claims

1. An assembled shower room, characterized in that: The invention comprises an integrated chassis bracket (100) welded with a square tube, a shower chassis (200) corresponding to the size thereof is arranged in the chassis bracket (100), a floor drain pre-buried opening (2001) is arranged at one end of the shower chassis (200), a surrounding frame (210) is arranged around the shower chassis (200), an L-shaped folded edge is arranged on the surrounding frame (210), and a water retaining limit plate (220) is formed integrally around the surrounding frame, a door reserved opening (2201) is arranged on one side of the water retaining limit plate (220), and a water retaining limit plate (220) is welded around the outer side of the water retaining limit plate (220). A plurality of positioning blocks (230) are provided, and column reinforcement ribs (300) are fixed on the positioning blocks (230), and the bottom of the column reinforcement ribs (300) falls flush with the top of the water retaining limit plate (220), and a waterproof insulation board (500) is vertically and seamlessly installed around the top of the surrounding frame (210) close to the inner side of the column reinforcement ribs (300), and the top of the column reinforcement ribs (300) is fixedly connected to the lower flange (311) of the ceiling reinforcement ribs (310) by self-tapping screws, and a ceiling board (600) is installed on the ceiling reinforcement ribs (310).

2. The assembled integrated shower room according to claim 1, characterized in that: The chassis bracket (100) comprises an outer base frame (110) adapted to the shower chassis (200), a positioning step (1101) located inside the base frame (110) and sunken, and I-shaped reinforcing ribs (120) connected to the inner sides of the base frame (110), wherein the distance between the I-shaped reinforcing ribs (120) is less than 40 cm, and a support (130) is provided at the bottom of the chassis bracket (100).

3. The assembled integrated shower room according to claim 2, characterized in that: An assembled floor drain (240) matching the embedded floor drain opening (2001) is arranged at one end of the shower tray (200), and a drainage groove (241), a floor drain core (242) and a floor drain cover (243) are arranged on the assembled floor drain (240), the floor drain core is connected to the sewer pipe via a PVC pipe, the top of the drainage groove (241) is arranged flush with the top of the surrounding frame (210), and a slope plate (250) matching the assembled floor drain (240) and having a certain inclination angle toward the assembled floor drain (240) is paved on the upper part of the shower tray (200); The top of the slope plate (250) is also paved with a decorative surface layer, the height of which after paving is flush with the top of the drainage trough (241) and the top of the surrounding frame (210), and one end of the slope plate (250) is provided with an opening matching the assembled floor drain (240) and is plugged into the assembled floor drain (240).

4. The assembled integrated shower room according to claim 3, characterized in that: The top of the ceiling plate (600) is integrally formed with side wing fixing plates (610), which are mounted on and fixed to the upper flange (312) of the ceiling reinforcement rib (310). The ceiling reinforcement rib (310) and the side wing fixing plates (610) are both provided with openings for the water supply pipe to pass through.

5. The assembled integrated shower room according to claim 4, characterized in that: The column reinforcement rib (300) is a combination of an L-shaped angle steel and a flat steel. An outer reinforcement rib (3001) is arranged on the outer side of the column reinforcement rib (300) for easy connection with the positioning block (230). The waterproof insulation board (500) and the column reinforcement rib (300) are fixed by a special countersunk self-tapping screw with a claw gasket, and a special glue is used to perform waterproof treatment at the connection.

6. The assembled integrated shower room according to claim 5, characterized in that: A door opening (510) corresponding to the door reserved opening (2201) is provided on one side of the waterproof heat-insulating board (500).

7. The assembled integrated shower room according to claim 6, characterized in that: The chassis bracket (100), the shower chassis (200), the positioning block (230) and the column reinforcement rib (300) are all made of 304 stainless steel.

8. The assembled integrated shower room according to claim 7, characterized in that: The inner and outer lengths and widths of the upper strip of the ceiling reinforcement rib (310) are equal to the inner and outer lengths and widths of the shower tray (200).