Air drain valve
By designing the first treatment mechanism of the detachable filter block in the air trap, the blockage problem caused by impurities accumulation is solved, ensuring the normal operation of the equipment, and improving the overall performance of the equipment through the temperature insulation design of the processing box and the warning effect of the reflective strip.
Patent Information
- Application Number
- CN202422367058.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-27
AI Technical Summary
When existing air traps are difficult to effectively filter, impurities may accumulate inside the inner shell device, causing problems such as blockage and affecting the normal operation of the equipment.
An air trap is designed, including a trap body and a communication pipe. A treatment box is arranged below the bottom end of the communication pipe, and a first treatment mechanism and a second treatment mechanism are respectively arranged inside the treatment box. The first treatment mechanism includes an annular frame and a first conical frame. The bottom wall of the annular frame is fixedly installed with a removable filter block, and the condensate water is introduced into the annular frame through the drainage groove, and intercepted and filtered through the filter block.
Through the intercepting and filtration effect of the removable filter block, impurities are effectively prevented from accumulating in the internal shell device, problems such as blockage are solved, and the equipment is operated normally. At the same time, the hollow design of the processing box and the lid achieves the temperature insulation effect, and the reflective bar plays a warning role.
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Figure CN222963725U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steam traps, and particularly relates to an air steam trap. Background Technique
[0002] The air steam trap has the following main functions: firstly, it excludes the air mixed in the pipeline system, prevents the formation of air blockage, ensures the smooth flow of fluid, and improves the operating performance of the system; secondly, it accurately distinguishes steam and condensate, prevents steam leakage, avoids energy waste, reduces operating costs and eliminates potential safety hazards; thirdly, it automatically discharges steam condensate to prevent its accumulation from causing water hammer phenomenon, ensures the stable operation of the system, and prolongs the service life of the equipment.
[0003] The patent publication number "CN220980988U" discloses a "high-temperature and high-pressure steam trap", which includes a high-temperature and high-pressure steam trap body. One side of the high-temperature and high-pressure steam trap body is provided with an outlet. A connecting pipe is threadedly connected inside the outlet. The other end of the connecting pipe is provided with a housing. A disc is arranged at the bottom of the housing. When the condensate and air are discharged through the outlet, the water vapor is sprayed into the interior of the housing through the connecting pipe. Subsequently, the conical bowl weakens the expansion speed of the gas, and the gas is discharged through the air holes and the discharge pipe. At the same time, the condensate flows out through the diversion groove and is then discharged through the discharge pipe, so that the noise emitted by the device can be effectively reduced. The user can pull the female buckle, then take the female buckle out of the male buckle, and then pull the disc to drive the inner housing and the conical bowl to be taken out, so that the interior of the device can be effectively disassembled and cleaned.
[0004] In the device of the above patent, the condensate flows out from the diversion groove and is then discharged through the discharge pipe. If the water vapor discharged from the steam trap carries impurities and it is difficult to effectively filter them, the impurities may accumulate inside the inner housing device. If they accumulate for a long time, problems such as blockage may occur inside, affecting the normal operation of the equipment. Content of the Utility Model
[0005] (1) Technical Problem to be Solved
[0006] In view of the problems existing in the above-mentioned prior art, the utility model provides an air steam trap.
[0007] (2) Technical Solution
[0008] To achieve the above object, the utility model is realized through the following technical solutions: an air steam trap, including a steam trap body and a connecting pipe. The top end of the connecting pipe is fixedly installed at the outlet end of the steam trap body. A treatment box is arranged below the bottom end of the connecting pipe. A first treatment mechanism and a second treatment mechanism are respectively arranged inside the treatment box;
[0009] The first processing mechanism includes an annular frame and a first conical frame. The bottom end of the first conical frame is clamped on the top end of the annular frame. The outer side of the first conical frame is located inside the processing box. First through holes penetrating the top wall are respectively formed on the surface of the first conical frame. Drainage grooves are respectively formed between the outer side surface of the first conical frame and the inner wall of the processing box. A detachable filter block is fixedly installed on the bottom wall of the annular frame. Water outlet holes penetrating the bottom surface are respectively formed on the bottom wall of the annular frame. A small conical frame is fixedly installed on the bottom surface of the annular frame.
[0010] By adopting the above technical solution, the condensate can be effectively introduced into the annular frame through the drainage groove, and then the detachable filter block installed on the bottom wall of the annular frame can intercept and filter the condensate. Through this interception and filtration effect, it can prevent impurities from accumulating in the internal shell device in the case of difficult effective filtration, and solve the problem that if the water vapor discharged from the steam trap carries impurities and in the case of difficult effective filtration, the impurities may accumulate inside the inner shell device. If it accumulates for a long time, blockages and other problems may occur inside, affecting the normal operation of the equipment.
[0011] As a preferred scheme of an air steam trap of the present utility model, a support block is fixedly installed between the inner walls of the processing box, and the bottom surface of the annular frame of the first processing mechanism is placed on the top surface of the support block.
[0012] By adopting the above technical solution, the support block can effectively support the gravity from the annular frame and can effectively provide a stable working position for the annular frame.
[0013] As a preferred scheme of an air steam trap of the present utility model, a box cover is clamped on the top end of the processing box. The bottom end of the connecting pipe is fixedly installed on the top surface of the box cover and penetrates the bottom surface. The bottom end of the connecting pipe is located above the first conical frame of the first processing mechanism.
[0014] By adopting the above technical solution, the water vapor to be processed can be effectively transported into the processing box through the connecting pipe for processing. The box cover clamped on the top end of the processing box can effectively play a sealing role to prevent hot air leakage. In addition, the hollow design of the processing box and the box cover can effectively achieve a heat insulation effect.
[0015] As a preferred scheme of an air steam trap of the present utility model, the second processing mechanism includes a connecting frame and a second conical frame. The inner side of the bottom end of the second conical frame is clamped on the outer side of the top end of the connecting frame. The outer side surface of the connecting frame is fixedly installed between the inner walls of the processing box. Water outlet holes are respectively formed between the inner walls of the processing box and on the outer side surface of the connecting frame. Second through holes penetrating the top wall are respectively formed on the surface of the second conical frame.
[0016] By adopting the above technical solution, the second conical frame can further effectively weaken the gas expansion speed. Subsequently, the gas is discharged through the second through holes respectively opened on the surface and penetrating the top wall.
[0017] As a preferred solution of an air trap of the present utility model, a discharge port penetrating the bottom surface is opened on the bottom wall of the treatment box, and a valve is fixedly installed at the bottom end of the discharge port.
[0018] By adopting the above technical solution, by opening the valve installed at the bottom end of the discharge port in advance, the gas and condensate can be effectively discharged.
[0019] As a preferred solution of an air trap of the present utility model, support columns are respectively fixedly installed on the bottom surface of the treatment box, and reflective strips are respectively fixedly installed on the outer surface of the treatment box.
[0020] By adopting the above technical solution, the support columns respectively installed on the bottom surface of the treatment box can effectively support the gravity borne by the treatment box. At the same time, the reflective strips respectively installed on the outside of the treatment box can effectively play a warning role.
[0021] (III) Beneficial effects
[0022] The present utility model provides an air trap. It has the following beneficial effects:
[0023] 1. By adding the first treatment mechanism, the condensate can be effectively introduced into the annular frame through the drainage groove. Then, the detachable filter block installed on the bottom wall of the annular frame can intercept and filter the condensate. Through this interception and filtration effect, it can prevent impurities from accumulating in the inner shell device in the case of difficult effective filtration, and solve the problems that if the water vapor discharged from the trap carries impurities and in the case of difficult effective filtration, the impurities may accumulate inside the inner shell device. If they accumulate for a long time, blockages and other problems may occur inside, affecting the normal operation of the equipment.
[0024] 2. By adding the treatment box, the box cover and the reflective strips, the box cover clamped at the top end of the treatment box can effectively play a sealing role to prevent the leakage of hot air. In addition, the hollow design of the treatment box and the box cover can effectively achieve a heat insulation effect. At the same time, the reflective strips respectively installed on the outside of the treatment box can effectively play a warning role. Description of the drawings
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0026] Figure 1 It is a schematic diagram of the overall main structure of the utility model.
[0027] Figure 2 It is a front view structural schematic diagram of the utility model as a whole.
[0028] Figure 3 It is a left-side half-section structural schematic diagram of the utility model as a whole.
[0029] Figure 4 It is a right side half-section structural schematic diagram of the utility model as a whole.
[0030] Figure 5 It is an enlarged structural schematic diagram of point A of the utility model as a whole.
[0031] Figure 6 It is an enlarged structural schematic diagram of point B of the utility model as a whole.
[0032] In the figure, 1, steam trap body; 2, connecting pipe; 3, box cover; 4, treatment box; 5, first treatment mechanism; 51, annular frame; 52, first conical frame; 53, first through hole; 54, drainage groove; 55, filter block; 56, water outlet; 57, small conical frame; 6, second treatment mechanism; 61, connecting block; 62, second conical frame; 63, second through hole; 64, water outlet; 7, discharge port; 8, support block; 9, support column; 10, reflective strip; 11, valve. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0034] Example 1
[0035] Reference Figures 1 to 6 , which is the first embodiment of the utility model, and provides an air trap including a trap body 1 and a connecting pipe 2, wherein the top end of the connecting pipe 2 is fixedly mounted at the outlet end of the trap body 1, and a processing box 4 is arranged below the bottom end of the connecting pipe 2, and a first processing mechanism 5 and a second processing mechanism 6 are arranged inside the processing box 4;
[0036] The first processing mechanism 5 includes an annular frame 51 and a first conical frame 52. The bottom end of the first conical frame 52 is clamped on the top end of the annular frame 51. The outer side of the first conical frame 52 is located inside the processing box 4. First through holes 53 penetrating the top wall are respectively formed on the surface of the first conical frame 52. Drainage grooves 54 are respectively formed between the outer surface of the first conical frame 52 and the inner wall of the processing box 4. A detachable filter block 55 is fixedly installed on the bottom wall of the annular frame 51. Water outlet holes 56 penetrating the bottom surface are respectively formed on the bottom wall of the annular frame 51. A small conical frame 57 is fixedly installed on the bottom surface of the annular frame 51.
[0037] Specifically, a support block 8 is fixedly installed between the inner walls of the processing box 4. The bottom surface of the annular frame 51 of the first processing mechanism 5 is placed on the top surface of the support block 8. A box cover 3 is clamped at the top end of the processing box 4. The bottom end of the connecting pipe 2 is fixedly installed on the top surface of the box cover 3 and penetrates the bottom surface. The bottom end of the connecting pipe 2 is located above the first conical frame 52 of the first processing mechanism 5.
[0038] Furthermore, through the drainage grooves 54 respectively formed between the outer surface of the first conical frame 52 of the first processing mechanism 5 and the inner wall of the processing box 4, condensed water can be effectively introduced into the annular frame 51. Then, the detachable filter block 55 installed on the bottom wall of the annular frame 51 can intercept and filter the condensed water. The condensed water after interception and filtration is discharged through the water outlet holes 56 respectively formed on the bottom wall of the annular frame 51 and penetrating the bottom surface. Then, through this interception and filtration function, it can prevent impurities from accumulating in the inner shell device in the case where effective filtration is difficult. The bottom surface of the annular frame 51 is placed on the top surface of the support block 8, and one side surface of the support block 8 is installed between the inner walls of the processing box 4. The box cover 3 clamped at the top end of the processing box 4 can effectively play a sealing role to prevent hot air leakage. In addition, the hollow design of the processing box 4 and the box cover 3 can effectively achieve a heat insulation effect. The bottom end of the connecting pipe 2 is fixedly installed on the top surface of the box cover 3 and penetrates the bottom surface. The bottom end of the connecting pipe 2 is located above the first conical frame 52. The speed of gas expansion can be effectively reduced through the first conical frame 52. Subsequently, the gas is discharged through the first through holes 53 respectively formed on the surface and penetrating the top wall. The small conical frame 57 installed on the bottom surface of the annular frame 51 can effectively make the falling condensed water fall close to the inner wall surface of the processing box 4.
[0039] Embodiment 2
[0040] Refer to Figures 1 to 6 , which is the first embodiment of the present utility model. Based on the previous embodiment, the second processing mechanism 6 includes a connecting frame 61 and a second conical frame 62. The inner side of the bottom end of the second conical frame 62 is clamped on the outer side of the top end of the connecting frame 61. The outer surface of the connecting frame 61 is fixedly installed between the inner walls of the processing box 4. Water outlet ports 64 are respectively formed between the inner walls of the processing box 4 and on the outer surface of the connecting frame 61. Second through holes 63 penetrating the top wall are respectively formed on the surface of the second conical frame 62.
[0041] Specifically, a discharge port 7 penetrating the bottom surface is provided on the bottom wall of the treatment tank 4. A valve 11 is fixedly installed at the bottom end of the discharge port 7. Support columns 9 are respectively fixedly installed on the bottom surface of the treatment tank 4, and reflective strips 10 are respectively fixedly installed on the outer surface of the treatment tank 4.
[0042] Furthermore, the second treatment mechanism 6 can further effectively reduce the gas expansion speed by being clamped to the second conical frame 62 on the outer side of the top end of the connection frame 61. Subsequently, the gas is discharged through the second through holes 63 respectively opened on the surface and penetrating the top wall. The condensed water sliding on the inner wall of the treatment tank 4 drips onto the bottom of the tank through the water outlets 64 respectively opened between the inner walls and on the outer surface of the connection frame 61. The outer surface of the connection frame 61 is installed between the inner walls of the treatment tank 4. The condensed water dripping onto the bottom surface of the treatment tank 4 and the air are discharged into the valve 11 through the discharge port 7, and then discharged to the outside for further treatment. The discharge port 7 is opened on the bottom wall of the treatment tank 4 and penetrates the bottom surface. The top end of the valve 11 is installed at the bottom end of the discharge port 7. By the support columns 9 respectively installed on the bottom surface of the treatment tank 4, the gravity borne by the treatment tank 4 can be effectively supported. At the same time, the reflective strips 10 respectively installed on the outside of the treatment tank 4 can effectively play a warning role.
[0043] Working principle: Through the connecting pipe 2 installed at the outlet end of the steam trap body 1, the hot gas and moisture can be effectively transported to the first treatment mechanism 5. Then, through the drainage grooves 54 respectively opened between the outer side of the surface of the first conical frame 52 and the inner wall of the treatment tank 4, the condensed water can be effectively introduced into the annular frame 51. Then, the detachable filter block 55 installed on the bottom wall of the annular frame 51 can intercept and filter the condensed water. The intercepted and filtered condensed water is discharged through the water outlet holes 56 respectively opened on the bottom wall of the annular frame 51 and penetrating the bottom surface. Then, through this interception and filtration effect, it can prevent impurities from accumulating in the internal shell device in the case of difficult effective filtration. The bottom surface of the annular frame 51 is placed on the top surface of the support block 8, and one side surface of the support block 8 is installed between the inner walls of the treatment tank 4. The box cover 3 clamped to the top end of the treatment tank 4 can effectively play a sealing role to prevent hot gas leakage. In addition, the hollow design of the treatment tank 4 and the box cover 3 can effectively achieve a heat insulation effect. The bottom end of the connecting pipe 2 is fixedly installed on the top surface of the box cover 3 and penetrates the bottom surface. The bottom end of the connecting pipe 2 is located above the first conical frame 52. Through the first conical frame 52, the gas expansion speed can be effectively reduced. Subsequently, the gas is discharged through the first through holes 53 respectively opened on the surface and penetrating the top wall. Through the small conical frame 57 installed on the bottom surface of the annular frame 51, the falling condensed water can be effectively made to fall close to the inner wall surface of the treatment tank 4.
[0044] The second processing mechanism 6 can further effectively reduce the gas expansion speed by being clamped to the second conical frame 62 on the outer side of the top end of the connection frame 61. Subsequently, the gas is discharged through the second through holes 63 respectively opened on the surface and penetrating the top wall. The condensed water sliding on the inner wall of the processing box 4 drips onto the bottom of the box through the water outlets 64 respectively opened between the inner walls and on the outer surface of the connection frame 61. The outer surface of the connection frame 61 is installed between the inner walls of the processing box 4. The condensed water dripping onto the bottom surface of the processing box 4 and the air pass through the discharge port 7 into the valve 11, and then are discharged to the outside for the next step of processing. The discharge port 7 is opened on the bottom wall of the processing box 4 and penetrates the bottom surface. The top end of the valve 11 is installed at the bottom end of the discharge port 7. By the support columns 9 respectively installed on the bottom surface of the processing box 4, the gravity borne by the processing box 4 can be effectively supported. At the same time, the warning function can be effectively exerted by the reflective strips 10 respectively installed on the outside of the processing box 4.
[0045] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.
Claims
1. An air trap, comprising a trap body (1) and a connecting pipe (2), characterized in that: The top end of the connecting pipe (2) is fixedly mounted on the outlet end of the steam trap body (1); a processing box (4) is arranged below the bottom end of the connecting pipe (2); a first processing mechanism (5) and a second processing mechanism (6) are arranged inside the processing box (4); The first treatment mechanism (5) comprises an annular frame (51) and a first conical frame (52); the bottom end of the first conical frame (52) is clamped on the top end of the annular frame (51); the outer side of the first conical frame (52) is located inside the treatment box (4); the surface of the first conical frame (52) is respectively provided with first through holes (53) penetrating the top wall; drainage grooves (54) are respectively provided between the outer side of the surface of the first conical frame (52) and the inner wall of the treatment box (4); a detachable filter block (55) is fixedly mounted on the bottom wall of the annular frame (51); the bottom wall of the annular frame (51) is respectively provided with water outlet holes (56) penetrating the bottom surface; and a small conical frame (57) is fixedly mounted on the bottom surface of the annular frame (51).
2. An air trap according to claim 1, characterized in that: A support block (8) is fixedly installed between the inner walls of the processing box (4), and the bottom surface of the annular frame (51) of the first processing mechanism (5) is placed on the top surface of the support block (8).
3. The air trap according to claim 1, characterized in that: The top of the processing box (4) is clamped with a box cover (3), the bottom end of the connecting pipe (2) is fixedly mounted on the top surface of the box cover (3) and penetrates the bottom surface, and the bottom end of the connecting pipe (2) is located above the first conical frame (52) of the first processing mechanism (5).
4. The air trap according to claim 1, characterized in that: The second treatment mechanism (6) comprises a connecting frame (61) and a second conical frame (62); the inner side of the bottom end of the second conical frame (62) is clamped on the outer side of the top end of the connecting frame (61); the outer surface of the connecting frame (61) is fixedly mounted between the inner walls of the treatment box (4); water outlets (64) are respectively provided between the inner walls of the treatment box (4) and the outer surface of the connecting frame (61); and the surface of the second conical frame (62) is respectively provided with second through holes (63) penetrating the top wall.
5. The air trap according to claim 1, characterized in that: The bottom wall of the processing box (4) is provided with a discharge port (7) penetrating the bottom surface, and a valve (11) is fixedly installed at the bottom end of the discharge port (7).
6. The air trap according to claim 1, characterized in that: Support columns (9) are fixedly mounted on the bottom surface of the processing box (4), and reflective strips (10) are fixedly mounted on the outer surface of the processing box (4).
Citation Information
Patent Citations
A high temperature and high pressure steam trap
CN220980988U