Collecting device for boiler slag discharge
By providing a shaking assembly and an extrusion plate in the boiler slag discharge collection device, the problem of wear of the slag discharge slag and transmission rod in the prior art is solved, and the slag discharge efficiency and equipment life are improved.
Patent Information
- Application Number
- CN202420728841.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-04-10
AI Technical Summary
In the long-term use of existing boiler slag discharge collection devices, the jitter mechanism causes wear of the slag discharge slide plate and transmission rod, reducing equipment life and increasing maintenance costs.
A collection device for boiler slag discharge is designed, and the slag discharge plate is shaken by setting up a shaking component to break the ash slag layer, and the slag is extruded and compacted by the extrusion plate to improve the space utilization rate of the collection box.
The effective crushing of the ash layer and the smooth decline of the slag particles are achieved, the slag discharge speed and efficiency are improved, the service life of the equipment is extended and maintenance costs are reduced.
Smart Images

Figure CN222963960U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of collection devices, and particularly relates to a collection device for boiler slag discharge. Background Art
[0002] During the combustion of coal or other fuels in a boiler, a large amount of slag is generated. The slag contains high-temperature substances and residual unburned fuel. If not removed in time, it may block the slag discharge channel, causing the internal pressure of the boiler to rise abnormally and even leading to safety accidents such as explosions in severe cases. Therefore, the collection device for boiler slag discharge is an indispensable part of the boiler system. In the prior art, a slag discharge slide plate is arranged between the boiler and the collection mechanism, and a mechanism for hitting the slag discharge slide plate is arranged below the slag discharge plate to make the slag discharge slide plate shake. However, in this way, the long-term hitting operation may cause wear of the slag discharge slide plate and the transmission rod, reducing the service life of the equipment and increasing the maintenance cost.
[0003] For example, the utility model with the publication number CN217274207U discloses a biomass boiler slag collection device. In the technical solution of this patent, a furnace body is arranged at the left end of the upper surface of a base plate, and a collection mechanism is arranged at the right end. A slag discharge slide plate is arranged between the furnace body and the collection mechanism, and a shaking mechanism is arranged below the slag discharge slide plate. The shaking mechanism is that a disc drives an eccentric rod to rotate, and the eccentric rod drives a transmission rod to move so as to make the slag discharge slide plate shake. The continuous hitting action will accelerate the mechanical wear of the slag discharge slide plate, the transmission rod and their connecting components. In the long run, it may cause the strength of these components to decrease, deform or even break. Summary of the Utility Model
[0004] In view of this, aiming at the deficiencies of the prior art, the utility model provides a collection device for boiler slag discharge, which can not only shake the slag discharge plate through a shaking component so that the ash slag layer is broken into small pieces, promote the smooth sliding of slag particles, improve the slag discharge speed and efficiency, but also can extrude and compact the slag through an extrusion plate to improve the space utilization rate of the collection box.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is: a collection device for boiler slag discharge, including a bottom plate, a furnace body is arranged on the left side of the upper surface of the bottom plate, a collection mechanism is arranged on the right side, a slag discharge cavity is arranged inside the furnace body, a slag discharge port is opened on the right side wall of the furnace body, a discharge plate is arranged on the left side wall of the slag discharge cavity, a slag discharge component is arranged below the discharge plate, and a shaking component for shaking the slag discharge component is arranged on the right side wall of the furnace body.
[0006] As a further improvement of the present utility model, the slag discharging assembly includes a fixing frame arranged on the lower side of the discharging plate. A rotating column is rotatably arranged in the middle of the fixing frame. A slag discharging plate is arranged on the rotating column. One side of the slag discharging plate away from the rotating column extends into the inner cavity of the collecting mechanism. Baffles are arranged on both sides of the slag discharging plate.
[0007] As a further improvement of the present utility model, the shaking assembly includes a square plate arranged on the lower side of the slag discharging plate. A sliding rod is rotatably connected to the lower end of the square plate. A support frame is arranged on the right side wall of the furnace body. The lower end of the sliding rod is slidably connected to the inside of the support frame. A circular plate is arranged at the lower end of the sliding rod. A spring is sleeved on the middle of the sliding rod. One end of the spring is connected to the upper side wall of the support frame, and the other end is connected to the upper side wall of the circular plate. A roller is arranged on the lower side of the circular plate. A driving member for driving the roller to move is arranged at the left end of the support frame. The driving member includes a strip-shaped plate arranged at the upper end of the connecting frame. An adjusting block is slidably arranged at the upper end of the strip-shaped plate. A telescopic push rod is fixedly arranged on the left side of the support frame. The output end of the telescopic push rod passes through the left side wall of the support frame and is connected to the adjusting block.
[0008] As a further improvement of the present utility model, the collecting mechanism includes a collecting box arranged on the upper right side of the bottom plate. A feed inlet corresponding to the slag discharging plate is opened on the right side wall of the collecting box. A box door is hinged on the right side wall of the collecting box.
[0009] As a further improvement of the present utility model, a hydraulic cylinder is arranged on the top of the collecting box. The output end of the hydraulic cylinder passes through the upper side wall of the collecting box and is connected to an extrusion plate for compacting the furnace slag.
[0010] As a further improvement of the present utility model, a placement box is arranged on the front side wall of the furnace body. A remote controller is placed inside the placement box.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] Firstly, by setting the shaking assembly, the telescopic push rod is started to make the adjusting block move back and forth along the strip-shaped plate, and then the roller moves up and down on the adjusting block, so that the roller drives the sliding rod to move up and down on the support frame, thereby driving the square plate to drive the slag discharging plate to move up and down, and then realizing the shaking of the slag discharging plate. The continuous shaking helps to break the formed slag layer into small pieces, promotes the smooth sliding of the slag particles, and improves the slag discharging speed and efficiency.
[0013] Secondly, baffles are arranged on both sides of the slag discharging plate. The arranged baffles can effectively prevent the furnace slag from overflowing from both sides of the slag discharging plate, prevent the furnace slag from splashing, and reduce environmental pollution and equipment loss.
[0014] Thirdly, a hydraulic cylinder is arranged at the top of the collection box. The output end of the hydraulic cylinder passes through the upper side wall of the collection box and is connected with an extrusion plate for compacting the slag. Starting the hydraulic cylinder can make the extrusion plate move downward to extrude and compact the slag, which can significantly reduce the occupied space volume and improve the space utilization rate of the collection box. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
[0016] Figure 1 is a structural schematic diagram of the present utility model;
[0017] Figure 2 is a structural schematic diagram of the slag discharge plate, fixed frame and rotating column of the present utility model;
[0018] Figure 3 is a structural schematic diagram of the shaking assembly of the present utility model;
[0019] Figure 4 is a sectional structural schematic diagram of the present utility model.
[0020] In the figure: 101, bottom plate; 102, furnace body; 103, slag outlet; 104, discharge plate; 105, fixed frame; 106, rotating column; 107, slag discharge plate; 108, baffle; 109, placement box; 110, remote control; 201, square plate; 202, sliding rod; 203, support frame; 204, circular plate; 205, spring; 206, roller; 207, strip plate; 208, adjusting block; 209, telescopic push rod; 301, collection box; 302, feed inlet; 303, box door; 304, hydraulic cylinder; 305, extrusion plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] In order to better understand the present utility model, the content of the present utility model will be further clearly described below in conjunction with embodiments. However, the protection scope of the present utility model is not limited to the following embodiments. In the following description, a large number of specific details are given to provide a more thorough understanding of the present utility model. However, it is obvious to those skilled in the art that the present utility model can be implemented without one or more of these details.
[0022] Such as Figure 1 , 2, as shown in FIGS. 3, a collection device for boiler slag discharge includes a bottom plate 101. On the left side of the upper surface of the bottom plate 101, a furnace body 102 is provided, and a collection mechanism is provided on the right side. An ash discharge chamber is arranged inside the furnace body 102. An ash discharge port 103 is formed on the right side wall of the furnace body 102. A discharge plate 104 is arranged on the left side wall of the ash discharge chamber. A slag discharge assembly is arranged below the discharge plate 104. A shaking assembly for shaking the slag discharge assembly is arranged on the right side wall of the furnace body 102.
[0023] As Figure 1 , 2 shown, the slag discharge assembly includes a fixing frame 105 arranged below the discharge plate 104. A rotating column 106 is rotatably arranged in the middle of the fixing frame 105. A slag discharge plate 107 is arranged on the rotating column 106. One side of the slag discharge plate 107 away from the rotating column extends into the inner cavity of the collection mechanism. Baffles 108 are arranged on both sides of the slag discharge plate 107. The arranged baffles 108 can effectively prevent the furnace slag from overflowing from both sides of the slag discharge plate 107, prevent the furnace slag from splashing, and reduce environmental pollution and equipment loss.
[0024] As Figure 1 , 3 shown, the shaking assembly includes a square plate 201 arranged below the slag discharge plate 107. A sliding rod 202 is rotatably connected to the lower end of the square plate 201. A support frame 203 is arranged on the right side wall of the furnace body 102. The lower end of the sliding rod 202 is slidably connected to the inside of the support frame 203. A circular plate 204 is arranged at the lower end of the sliding rod 202. A spring 205 is sleeved on the middle of the sliding rod 202. One end of the spring 205 is connected to the upper side wall of the support frame 203, and the other end is connected to the upper side wall of the circular plate 204. A roller 206 is arranged on the lower side of the circular plate 204. A driving member for driving the roller 206 to move is arranged at the left end of the support frame 203. The driving member includes a strip plate 207 arranged at the upper end of the connecting frame. An adjusting block 208 is slidably arranged at the upper end of the strip plate 207. A telescopic push rod 209 is fixedly arranged on the left side of the support frame 203. The output end of the telescopic push rod 209 passes through the left side wall of the support frame 203 and is connected to the adjusting block 208. Starting the telescopic push rod 209 makes the adjusting block 208 move back and forth along the strip plate 207, so that the roller 206 makes a vertical movement on the adjusting block 208, so as to make the roller 206 drive the sliding rod 202 to make a vertical movement on the support frame 203, thereby driving the square plate 201 to drive the slag discharge plate 107 to make a vertical movement, and then realizing the shaking of the slag discharge plate 107. Continuous shaking helps to break the formed ash slag layer into small pieces, promote the smooth sliding of the slag particles, and improve the slag discharge speed and efficiency.
[0025] As Figure 1 , 4As shown in the figure, the collection mechanism includes a collection box 301 arranged on the upper right side of the bottom plate 101. A feed inlet 302 corresponding to the slag discharge plate 107 is provided on the right side wall of the collection box 301, and a box door 303 is hinged on the right side wall of the collection box 301.
[0026] As Figure 1 , 4 shown in the figure, a hydraulic cylinder 304 is provided on the top of the collection box 301. The output end of the hydraulic cylinder 304 passes through the upper side wall of the collection box 301 and is connected with a pressing plate 305 for compacting the slag. Starting the hydraulic cylinder 304 can make the pressing plate 305 move downward to extrude and compact the slag, which can significantly reduce the occupied space volume and improve the space utilization rate of the collection box 301.
[0027] Working principle: When using this device for slag discharge and collection, the slag generated by combustion inside the furnace body 102 falls onto the upper surface of the slag discharge plate 107 through the discharge plate 104. Then, start the telescopic push rod 209 to make the adjusting block 208 move back and forth along the strip plate 207, and further make the roller 206 move up and down on the adjusting block 208, so as to drive the sliding rod 202 to move up and down on the support frame 203, thereby driving the square plate 201 to drive the slag discharge plate 107 to move up and down, and then realizing the shaking of the slag discharge plate 107. The continuous shaking helps to break the formed ash layer into small pieces, promote the smooth sliding of the slag particles, improve the slag discharge speed and efficiency. The fallen slag enters the interior of the collection box 301 through the slag discharge plate 107. Then, starting the hydraulic cylinder 304 can make the pressing plate 305 move downward to extrude and compact the slag, which can significantly reduce the occupied space volume and improve the space utilization rate of the collection box 301, thus achieving the purpose of collecting the slag.
[0028] According to another embodiment of the present invention, as Figure 1 shown in the figure, a placement box 109 is provided on the front side wall of the furnace body 102, and a remote controller 110 is placed inside the placement box 109. The provided remote controller 110 can conveniently control the start and stop of the telescopic push rod 209 and the hydraulic cylinder 304, which is convenient for the staff to operate and ensures the safety of the staff.
[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solutions of the present invention.
Claims
1. A boiler slag collecting device, comprising a bottom plate (101), characterized in that: A furnace body (102) is arranged on the left side of the upper surface of the bottom plate (101), and a collecting mechanism is arranged on the right side; a slag discharge chamber is arranged inside the furnace body (102); a slag discharge port (103) is opened on the right side wall of the furnace body (102); a discharge plate (104) is arranged on the left side wall of the slag discharge chamber; a slag discharge assembly is arranged on the lower side of the discharge plate (104); a shaking assembly for shaking the slag discharge assembly is arranged on the right side wall of the furnace body (102); the slag discharge assembly comprises a fixed frame (105) arranged on the lower side of the discharge plate (104); a rotating column (106) is rotatably arranged in the middle of the fixed frame (105); a slag discharge plate (107) is arranged on the rotating column (106); a side of the slag discharge plate (107) away from the rotating column extends into the inner cavity of the collecting mechanism; and two sides of the slag discharge plate (107) are arranged. A baffle (108) is provided, and the shaking component includes a square plate (201) arranged on the lower side of the slag discharge plate (107), the lower end of the square plate (201) is rotatably connected to a slide rod (202), a support frame (203) is provided on the right side wall of the furnace body (102), the lower end of the slide rod (202) is slidably connected to the inside of the support frame (203), a circular plate (204) is provided at the lower end of the slide rod (202), a spring (205) is sleeved in the middle part of the slide rod (202), one end of the spring (205) is connected to the upper side wall of the support frame (203), and the other end is connected to the upper side wall of the circular plate (204), a roller (206) is provided on the lower side of the circular plate (204), and a driving member for driving the roller (206) to move is provided at the left end of the support frame (203).
2. The boiler slag collecting device according to claim 1, characterized in that: The driving member comprises a strip plate (207) arranged at the upper end of the connecting frame, an adjusting block (208) is slidably arranged at the upper end of the strip plate (207), a telescopic push rod (209) is fixedly arranged on the left side of the supporting frame (203), and an output end of the telescopic push rod (209) passes through the left side wall of the supporting frame (203) and is connected to the adjusting block (208).
3. The boiler slag collecting device according to claim 1, characterized in that: The collecting mechanism comprises a collecting box (301) arranged on the right side of the upper end of the bottom plate (101); a feeding port (302) corresponding to the slag discharge plate (107) is provided on the right side wall of the collecting box (301); and a box door (303) is hingedly connected to the right side wall of the collecting box (301).
4. The boiler slag collecting device according to claim 3, characterized in that: A hydraulic cylinder (304) is arranged on the top of the collecting box (301), and an output end of the hydraulic cylinder (304) passes through the upper side wall of the collecting box (301) and is connected to a pressing plate (305) for compacting the slag.
5. The boiler slag collecting device according to claim 1, characterized in that: A placement box (109) is provided on the front side wall of the furnace body (102), and a remote controller (110) is placed inside the placement box (109).
Citation Information
Patent Citations
Biomass boiler slag collecting device
CN217274207U