Full-automatic baking device for ton tank production

Abstract

The utility model provides a full-automatic baking device for ton tank production, which belongs to the technical field of ton tank production and processing, and comprises a conveying frame and a foot stool fixedly connected to the bottom wall of the conveying frame, and further comprises a conveying assembly rotationally connected to the top wall of the conveying frame, the conveying assembly comprises conveying rollers rotationally connected to the inner wall of the conveying frame and bearing seats slidably connected to the inner wall of the conveying frame, the conveying rollers are evenly arranged relative to the inner wall of the conveying frame, and the conveying rollers drive the bearing seats to move along the inner wall of the conveying frame; the clamping assembly is slidably connected to the top wall of the bearing seat; the sealing assembly is fixedly connected to the top wall of the conveying frame; the adjusting assembly is fixedly connected to the inner wall of the sealing assembly; the cleaning assembly is fixedly connected to the outer wall of the adjusting assembly; and the baking assembly is fixedly connected to the outer wall of the clearing assembly. The heating plate capable of moving around the ton tank at a constant speed and the air guide pipe extending into the ton tank are used for drying and baking the inside and the outside of the ton tank in all directions, and the drying and baking quality and efficiency of the ton tank are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ton tank production and processing, and specifically relates to a fully automatic baking device for ton tank production. Background Technique

[0002] A ton tank is a large container used for storing and transporting liquid or solid substances, and is widely used in industries such as industry, agriculture, and food processing; in the process of producing ton tanks, cleaning and drying are the last key steps. Ensuring the cleanliness of the barrel and baking are crucial for its subsequent use, and baking the inner wall of the ton tank can also improve its physical properties and service life, and can better resist wear and tear during daily use.

[0003] After retrieval, in the prior art, a Chinese patent with the patent application number 201920264304.7 discloses a fully automatic closed internal and external washing, drying and ton tank processing production line, including a frame. A conveyor belt is provided at the lower end of the frame, and a housing is provided at the upper end of the frame. The housing is sequentially provided with a residue extraction station, an external cleaning station, an internal cleaning station, a leak detection station, and a drying station from front to back. A top plate and a lifting suction head are provided at the residue extraction station. The lifting suction head is fixed on one side of the top of the housing, and the top plate is located at the lower end of the frame. Two groups of first brushing devices are provided at the external cleaning station. Each group of the first brushing devices is composed of a first nozzle, a side brush, and a top brush. The first nozzle and the top brush are both fixed on the top of the frame, and the side brushes are evenly distributed on the side wall of the housing. However, there are still the following defects:

[0004] In the above patent document, a lifting suction head is used to extract the cleaning liquid inside the ton tank to ensure the quality of baking and drying of the ton tank. However, in actual production, due to the large bottom wall area of the ton tank, the water attached to the bottom wall of the ton tank cannot be completely sucked out only by the suction head. As a result, when baking the inner wall of the ton tank, the water on the inner wall of the ton tank will gather on the bottom wall of the ton tank under the action of gravity, which requires an extended baking time and an increased baking power, reducing the baking efficiency and increasing the energy consumption during the production process.

[0005] Therefore, we make improvements on this and propose a fully automatic baking device for ton tank production. Content of the Utility Model

[0006] The purpose of the utility model is: aiming at the above-mentioned patent document, a lifting suction head is used to extract the cleaning liquid inside the ton tank to ensure the quality of baking and drying of the ton tank. However, in actual production, due to the large bottom wall area of the ton tank, the water attached to the bottom wall of the ton tank cannot be completely sucked out only by the suction head. As a result, when baking the inner wall of the ton tank, the water on the inner wall of the ton tank will gather on the bottom wall of the ton tank under the action of gravity, which requires an extended baking time and an increased baking power, reducing the baking efficiency and increasing the energy consumption during the production process.

[0007] To achieve the above-mentioned utility model purpose, the present utility model provides the following technical solutions:

[0008] A fully automatic baking device for ton tank production, including a conveying frame and a footrest fixedly connected to the bottom wall of the conveying frame, further including:

[0009] A conveying component, rotatably connected to the top wall of the conveying frame, for conveying the ton tank to a designated station. The conveying component includes a conveying roller rotatably connected to the inner wall of the conveying frame and a bearing seat slidably connected to the inner wall of the conveying frame. The conveying rollers are evenly arranged on the inner wall of the conveying frame, and the conveying rollers drive the bearing seat to move along the inner wall of the conveying frame;

[0010] A clamping component, slidably connected to the top wall of the bearing seat, for clamping the ton tank;

[0011] A closing component, fixedly connected to the top wall of the conveying frame, for isolating the washing and baking environment;

[0012] An adjusting component, fixedly connected to the inner wall of the closing component, for adjusting the cleaning orientation;

[0013] A cleaning component, fixedly connected to the outer wall of the adjusting component, for cleaning the inside and outside of the ton tank;

[0014] A baking component, fixedly connected to the outer wall of the cleaning component, for drying the ton tank.

[0015] As a preferred technical solution of the present utility model, the clamping component includes a clamping frame slidably connected to the top wall of the bearing seat, a protection roller rotatably connected to the top wall of the clamping frame, and a clamping hydraulic cylinder rotatably connected to the top wall of the bearing seat. The clamping frame, the protection roller and the clamping hydraulic cylinder are symmetrically distributed about the central axis of the bearing seat, and the clamping hydraulic cylinder pushes the clamping frame to move along the top wall of the bearing seat.

[0016] As a preferred technical solution of the present utility model, the closing component includes a cleaning chamber fixedly connected to the top wall of the conveying frame, a transparent observation window arranged on the outer wall of the cleaning chamber, a door panel rotatably connected to the outer wall of the cleaning chamber, and a rotating hydraulic cylinder rotatably connected to the inner wall of the cleaning chamber. The transparent observation window, the door panel and the rotating hydraulic cylinder are symmetrically distributed about the central axis of the cleaning chamber, and the rotating hydraulic cylinder pushes the door panel to rotate about the cleaning chamber.

[0017] As a preferred technical solution of the present utility model, the adjustment assembly includes a second adjustment motor fixedly connected to the inner wall of the cleaning bin, a second adjustment gear fixedly connected to the output end of the second adjustment motor, a transfer seat rotatably connected to the inner wall of the cleaning bin, a second adjustment gear ring fixedly connected to the outer wall of the transfer seat, a lifting seat slidably connected to the inner wall of the conveyor frame, a lifting hydraulic cylinder rotatably connected to the bottom wall of the footrest, a first adjustment motor fixedly connected to the inner wall of the lifting seat, a first adjustment gear fixedly connected to the output end of the first adjustment motor, a rotating seat rotatably connected to the inner wall of the lifting seat, and a first adjustment gear fixedly connected to the outer wall of the rotating seat. The first adjustment gear meshes with the first adjustment gear ring, the second adjustment gear meshes with the second adjustment gear ring, and the lifting hydraulic cylinder pushes the lifting seat to move along the inner wall of the conveyor frame.

[0018] As a preferred technical solution of the present utility model, the cleaning assembly includes a spray pipe fixedly connected to the bottom wall of the transfer seat, a first water delivery pipe rotatably connected to the top wall of the transfer seat, a spray gun fixedly connected to the top wall of the rotating seat, and a second water delivery pipe fixedly connected to the bottom wall of the spray gun.

[0019] As a preferred technical solution of the present utility model, the baking assembly includes a heating plate fixedly connected to the outer wall of the spray pipe, a gas guide pipe fixedly connected to the bottom wall of the rotating seat, and an air pump fixedly connected to the bottom wall of the gas guide pipe. The gas guide pipe extends upward through the top wall of the rotating seat, and the heating plates are symmetrically distributed about the central axis of the spray pipe.

[0020] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0021] In the solution of the present utility model:

[0022] By setting the first adjustment motor and the second adjustment motor to drive the rotating seat and the transfer seat to rotate respectively, the heating plate can bake the ton tank in all directions. The air pump injects high-speed air flow into the ton tank through the gas guide pipe. Since the ton tank is in an inverted state during cleaning and baking, the high-speed air flow can accelerate the outflow of water inside the ton tank, realizing efficient and energy-saving cleaning and baking of the ton tank, and solving the problem in the above patent documents of the prior art that a lifting suction head is used to extract the cleaning liquid inside the ton tank to ensure the baking and drying quality of the ton tank. However, in actual production, due to the large bottom wall area of the ton tank, the water attached to the bottom wall of the ton tank cannot be completely sucked out only by the suction head, resulting in the water on the inner wall of the ton tank converging on the bottom wall of the ton tank under the action of gravity during baking of the inner wall of the ton tank, which requires an extended baking time and an increased baking power, reducing the baking efficiency and increasing the energy consumption in the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of a fully automatic baking device for ton tank production provided by the present utility model;

[0024] Figure 2 One of the sectional structure diagrams of a fully automatic baking device for ton tank production provided by the present utility model;

[0025] Figure 3 Another sectional structure diagram of a fully automatic baking device for ton tank production provided by the present utility model;

[0026] Figure 4 One of the partial sectional structure diagrams of a fully automatic baking device for ton tank production provided by the present utility model;

[0027] Figure 5 Another partial sectional structure diagram of a fully automatic baking device for ton tank production provided by the present utility model.

[0028] Labels in the figure:

[0029] 1. Conveyor frame; 11. Leg frame; 2. Conveyor roller; 21. Bearing seat; 3. Clamping frame; 31. Protective roller; 32. Clamping hydraulic cylinder; 4. Cleaning bin; 41. Transparent observation window; 42. Door panel; 43. Rotating hydraulic cylinder; 5. Lifting seat; 51. Lifting hydraulic cylinder; 52. First adjustment motor; 53. First adjustment gear; 54. Rotating seat; 55. First adjustment gear ring; 56. Second adjustment motor; 57. Second adjustment gear; 58. Adapter seat; 59. Second adjustment gear ring; 6. First water pipe; 61. Spray pipe; 62. Second water pipe; 63. Spray gun; 7. Heating plate; 71. Air duct; 72. Air pump. Detailed implementation manners

[0030] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model.

[0031] As Figure 1 shown, this embodiment provides a fully automatic baking device for ton tank production, which includes a conveyor frame 1 and a leg frame 11 fixedly connected to the bottom wall of the conveyor frame 1, and further includes:

[0032] A conveying assembly, rotatably connected to the top wall of the conveyor frame 1, for conveying the ton tank to a designated station. The conveying assembly includes conveyor rollers 2 rotatably connected to the inner wall of the conveyor frame 1 and a bearing seat 21 slidably connected to the inner wall of the conveyor frame 1. The conveyor rollers 2 are evenly arranged on the inner wall of the conveyor frame 1, and the conveyor rollers 2 drive the bearing seat 21 to move along the inner wall of the conveyor frame 1;

[0033] A clamping assembly, slidably connected to the top wall of the bearing seat 21, for clamping the ton tank;

[0034] A closed component, fixedly connected to the top wall of the conveyor rack 1, for isolating the washing and drying environment;

[0035] An adjustment component, fixedly connected to the inner wall of the closed component, for adjusting the cleaning orientation;

[0036] A cleaning component, fixedly connected to the outer wall of the adjustment component, for cleaning inside and outside the ton tank;

[0037] A baking component, fixedly connected to the outer wall of the cleaning component, for drying the ton tank;

[0038] Control the rotation of the conveyor roller 2 to convey the carrier seat 21 into the interior of the cleaning chamber 4.

[0039] As Figure 1 and Figure 2 shown, as a preferred embodiment, on the basis of the above method, further, the clamping component includes a clamping frame 3 slidably connected to the top wall of the carrier seat 21, a protective roller 31 rotatably connected to the top wall of the clamping frame 3, and a clamping hydraulic cylinder 32 rotatably connected to the top wall of the carrier seat 21. The clamping frame 3, the protective roller 31, and the clamping hydraulic cylinder 32 are symmetrically distributed about the central axis of the carrier seat 21. The clamping hydraulic cylinder 32 pushes the clamping frame 3 to move along the top wall of the carrier seat 21. Place the ton tank to be baked on the top wall of the carrier seat 21, and control the clamping hydraulic cylinder 32 to push the clamping frame 3 towards the ton tank. The clamping frame 3 and the protective roller 31 firmly clamp the ton tank.

[0040] As Figure 1 and Figure 5 shown, as a preferred embodiment, on the basis of the above method, further, the closed component includes a cleaning chamber 4 fixedly connected to the top wall of the conveyor rack 1, a transparent observation window 41 provided on the outer wall of the cleaning chamber 4, a door panel 42 rotatably connected to the outer wall of the cleaning chamber 4, and a rotating hydraulic cylinder 43 rotatably connected to the inner wall of the cleaning chamber 4. The transparent observation window 41, the door panel 42, and the rotating hydraulic cylinder 43 are symmetrically distributed about the central axis of the cleaning chamber 4. The rotating hydraulic cylinder 43 pushes the door panel 42 to rotate about the cleaning chamber 4. When the carrier seat 21 is conveyed into the interior of the cleaning chamber 4, the rotating hydraulic cylinder 43 pushes the door panel 42 to rotate and close it.

[0041] As Figure 1 Figure 3 、 Figure 4 and Figure 5As shown, as a preferred embodiment, on the basis of the above method, further, the adjustment assembly includes a second adjustment motor 56 fixedly connected to the inner wall of the cleaning bin 4, a second adjustment gear 57 fixedly connected to the output end of the second adjustment motor 56, a transfer seat 58 rotatably connected to the inner wall of the cleaning bin 4, a second adjustment gear ring 59 fixedly connected to the outer wall of the transfer seat 58, a lifting seat 5 slidably connected to the inner wall of the conveyor frame 1, a lifting hydraulic cylinder 51 rotatably connected to the bottom wall of the tripod 11, a first adjustment motor 52 fixedly connected to the inner wall of the lifting seat 5, a first adjustment gear 53 fixedly connected to the output end of the first adjustment motor 52, a rotating seat 54 rotatably connected to the inner wall of the lifting seat 5, and a first adjustment gear 53 fixedly connected to the outer wall of the rotating seat 54. The first adjustment gear 53 meshes with the first adjustment gear ring 55, and the second adjustment gear 57 meshes with the second adjustment gear ring 59. The lifting hydraulic cylinder 51 pushes the lifting seat 5 to move along the inner wall of the conveyor frame 1. Control the lifting hydraulic cylinder 51 to push the lifting seat 5 to move upward along the inner wall of the conveyor frame 1 so that the spray gun 63 enters the inside of the ton tank, and respectively control the first adjustment motor 52 and the second adjustment motor 56 to move, and drive the rotating seat 54 and the transfer seat to rotate through the first adjustment gear ring 55 and the second adjustment gear ring 59.

[0042] As Figure 3 shown, as a preferred embodiment, on the basis of the above method, further, the cleaning assembly includes a spray pipe 61 fixedly connected to the bottom wall of the transfer seat 58, a first water delivery pipe 6 rotatably connected to the top wall of the transfer seat 58, a spray gun 63 fixedly connected to the top wall of the rotating seat 54, and a second water delivery pipe 62 fixedly connected to the bottom wall of the spray gun 63. During cleaning, water is sprayed from the first water delivery pipe 6 and the second water delivery pipe 62 to the spray pipe 61 and the spray gun 63, so that the spray pipe 58 and the spray gun 63 perform a full - range cleaning of the inside and outside of the ton tank.

[0043] As Figure 3 、 Figure 4 and Figure 5 shown, as a preferred embodiment, on the basis of the above method, further, the baking assembly includes a heating plate 7 fixedly connected to the outer wall of the spray pipe 61, a gas guide pipe 71 fixedly connected to the bottom wall of the rotating seat 54, and an air pump 72 fixedly connected to the bottom wall of the gas guide pipe 71. The gas guide pipe 71 extends upward through the top wall of the rotating seat 54. The heating plates 7 are symmetrically distributed about the central axis of the spray pipe 61. Start the heating plate 7, and at the same time, the second adjustment motor 56, the second adjustment gear 57, and the second adjustment gear ring 59 drive the spray pipe 61 and the heating plate 7 to continuously rotate around the outer wall of the ton tank. The heating plate 7 performs a full - range baking of the ton tank. Start the air pump 72 to spray high - speed air flow into the inside of the tank. Since the ton tank is in an inverted state during cleaning and baking, the high - speed air flow accelerates the drying of the inner wall of the ton tank.

[0044] Specifically, when this device is in use: Place the ton container to be baked on the top wall of the bearing seat 21, and control the clamping hydraulic cylinder 32 to push the clamping frame 3 towards the ton container. The clamping frame 3 and the protective roller 31 firmly clamp the ton container. Control the conveying roller 2 to rotate, and convey the bearing seat 21 into the cleaning chamber 4. At this time, rotate the hydraulic cylinder 43 to push the door panel 42 to rotate and close it. Control the lifting hydraulic cylinder 51 to push the lifting seat 5 to move upward along the inner wall of the conveying frame 1, so that the spray gun 63 enters the ton container. During cleaning, water is sprayed onto the spray pipe 61 and the spray gun 63 through the first water pipe 6 and the second water pipe 62. Control the first adjustment motor 52 and the second adjustment motor 56 to rotate respectively, and drive the rotating seat 54 and the adapter seat to rotate through the first adjustment gear ring 55 and the second adjustment gear ring 59, so that the shower pipe and the spray gun 63 clean the inside and outside of the ton container in all directions. After cleaning, stop the water supply and start the heating plate 7. At the same time, the second adjustment motor 56, the second adjustment gear 57 and the second adjustment gear ring 59 drive the spray pipe 61 and the heating plate 7 to continue to rotate around the outer wall of the ton container. The heating plate bakes the ton container in all directions. The air pump 72 sprays high-speed air flow into the ton container through the air guide pipe 71. Since the ton container is in an inverted state during cleaning and baking, the high-speed air flow accelerates the drying of the inner wall of the ton container.

[0045] All technical features in this embodiment can be freely combined according to actual needs.

[0046] The above embodiment is a preferred implementation scheme of the present utility model. In addition, the present utility model can also be implemented in other ways. Any obvious replacement without departing from the concept of the technical solution is within the protection scope of the present utility model.

Claims

1. A fully automatic baking device for ton can production, comprising a conveyor frame (1) and a foot frame (11) fixedly connected to the bottom wall of the conveyor frame (1), and further comprising: A conveying assembly is rotatably connected to the top wall of the conveying frame (1) and is used to convey the ton tank to a designated workstation, characterized in that the conveying assembly includes a conveying roller (2) rotatably connected to the inner wall of the conveying frame (1) and a bearing seat (21) slidably connected to the inner wall of the conveying frame (1), the conveying rollers (2) are evenly arranged with respect to the inner wall of the conveying frame (1), and the conveying rollers (2) drive the bearing seat (21) to move along the inner wall of the conveying frame (1); A clamping assembly, slidably connected to the top wall of the bearing seat (21), for clamping the ton tank; A closing component, fixedly connected to the top wall of the conveyor rack (1), for isolating the washing and drying environment; An adjusting component, fixedly connected to the inner wall of the closing component, for adjusting the cleaning direction; The cleaning component is fixedly connected to the outer wall of the regulating component and is used for cleaning the inside and outside of the ton tank; The baking component is fixedly connected to the outer wall of the clear component and is used for drying ton tanks.

2. The fully automatic baking device for ton tank production according to claim 1 is characterized in that: The clamping assembly comprises a clamping frame (3) slidably connected to the top wall of the bearing seat (21), a protective roller (31) rotatably connected to the top wall of the clamping frame (3), and a clamping hydraulic cylinder (32) rotatably connected to the top wall of the bearing seat (21); the clamping frame (3), the protective roller (31), and the clamping hydraulic cylinder (32) are symmetrically distributed about the central axis of the bearing seat (21); and the clamping hydraulic cylinder (32) pushes the clamping frame (3) to move along the top wall of the bearing seat (21).

3. The fully automatic baking device for ton tank production according to claim 1 is characterized in that: The sealing component comprises a cleaning chamber (4) fixedly connected to the top wall of the conveying rack (1), a transparent observation window (41) arranged on the outer wall of the cleaning chamber (4), a door panel (42) rotatably connected to the outer wall of the cleaning chamber (4), and a rotating hydraulic cylinder (43) rotatably connected to the inner wall of the cleaning chamber (4); the transparent observation window (41), the door panel (42) and the rotating hydraulic cylinder (43) are symmetrically distributed about the central axis of the cleaning chamber (4); and the rotating hydraulic cylinder (43) pushes the door panel (42) to rotate about the cleaning chamber (4).

4. The fully automatic baking device for ton tank production according to claim 1 is characterized in that: The adjustment assembly comprises a second adjustment motor (56) fixedly connected to the inner wall of the cleaning chamber (4), a second adjustment gear (57) fixedly connected to the output end of the second adjustment motor (56), an adapter seat (58) rotatably connected to the inner wall of the cleaning chamber (4), a second adjustment gear ring (59) fixedly connected to the outer wall of the adapter seat (58), a lifting seat (5) slidably connected to the inner wall of the conveying frame (1), a lifting hydraulic cylinder (51) rotatably connected to the bottom wall of the tripod (11), and a first An adjusting motor (52), a first adjusting gear (53) fixedly connected to the output end of the first adjusting motor (52), a rotating seat (54) rotatably connected to the inner wall of the lifting seat (5), and a first adjusting gear (53) fixedly connected to the outer wall of the rotating seat (54), the first adjusting gear (53) meshing with the first adjusting gear ring (55), the second adjusting gear (57) meshing with the second adjusting gear ring (59), and the lifting hydraulic cylinder (51) pushing the lifting seat (5) to move along the inner wall of the conveying frame (1).

5. The fully automatic baking device for ton tank production according to claim 4 is characterized in that: The cleaning assembly comprises a spray pipe (61) fixedly connected to the bottom wall of the adapter seat (58), a first water pipe (6) rotatably connected to the top wall of the adapter seat (58), a spray gun (63) fixedly connected to the top wall of the rotating seat (54), and a second water pipe (62) fixedly connected to the bottom wall of the spray gun (63).

6. The fully automatic baking device for ton tank production according to claim 1 is characterized in that: The baking assembly comprises a heating plate (7) fixedly connected to the outer wall of the spray pipe (61), an air guide pipe (71) fixedly connected to the bottom wall of the rotating seat (54), and an air pump (72) fixedly connected to the bottom wall of the air guide pipe (71); the air guide pipe (71) passes through the top wall of the rotating seat (54) and extends upward; the heating plate (7) is symmetrically distributed about the central axis of the spray pipe (61).

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