Efficient energy-saving furnace bottom heating device

By designing a high-efficiency and energy-saving furnace bottom heating device, using the combined structure of ceramic support bolts and resistor belts, the problems of uneven heating and high power of electric heating wires are solved, and the efficient energy-saving effect and stability of furnace bottom heating are achieved.

CN222964429UActive Publication Date: 2025-06-10WUXI DONGHAO ENV-ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421435773.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-22
Publication Date
2025-06-10
Estimated Expiration
2034-06-22

AI Technical Summary

Technical Problem

In existing heating furnaces, the electric heating wires generate uneven heating and high power, resulting in poor energy saving effects.

Method used

A high-efficiency and energy-saving furnace bottom heating device is designed, including heating support plates, ceramic support bolts and resistor belts. By setting the resistor belt between the ceramic support bolt and the heating support plate, and using the rotation of the ceramic support bolt to tighten the resistor belt, the stable operation and efficient heating of the resistor belt are achieved.

Benefits of technology

This device achieves efficient and energy-saving effects of furnace bottom heating by improving the heating area and power use efficiency of the resistor belt, and enhances the stability of the device by adjusting the position of the ceramic support pin and the length of the resistor belt.

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Abstract

The utility model discloses an efficient and energy-saving furnace bottom heating device which comprises a heating supporting plate and a plurality of ceramic supporting bolts arranged on one side of the heating supporting plate, the ceramic supporting bolts are connected with the heating supporting plate in a threaded and screwed mode, the ceramic supporting bolts are simultaneously connected with a resistance tape, and the resistance tape is connected with the heating supporting plate in a threaded and screwed mode. The resistance tape is located between the ceramic supporting bolt and the heating supporting plate, a connecting plate is fixedly connected to one side of the heating supporting plate, at least two fastening bolts are connected to one side of the connecting plate in a threaded screwing mode, one end of the resistance tape is located between the fastening bolts and the connecting plate, and the other end of the resistance tape is located between the fastening bolts and the heating supporting plate. An auxiliary plate is fixedly connected to the side, away from the connecting plate, of the heating supporting plate, and the connecting modes of the auxiliary plate and the connecting plate are consistent; according to the utility model, the plurality of resistance tapes and the heating support plates are arranged in series and in parallel for simultaneous use, so that the heating area of the resistance tapes can be increased, and the efficient use of electric power is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heating furnaces, in particular to a high-efficiency and energy-saving furnace bottom heating device. Background Art

[0002] A heating furnace refers to a device in the metallurgical industry that heats materials or workpieces to the rolling or forging temperature, and can be divided into a continuous heating furnace and a chamber heating furnace.

[0003] When the heating furnace heats the workpiece, generally, an electric heating wire heat source is set at the furnace bottom, and then the workpiece is heated through a heat flow channel. However, this way of heating with electric heating wires has certain limitations. For example, when there are differences in the winding lengths of the electric heating wires, it will lead to differences in the heating power, resulting in uneven heating. In addition, the heating area of the electric heating wire is small. Under the same heating efficiency, the power of the electric heating wire often needs to be very large, which is neither energy-saving nor conducive to popularization and use.

[0004] Therefore, we provide a high-efficiency and energy-saving furnace bottom heating device. Content of the Utility Model

[0005] The purpose of the utility model is to provide a high-efficiency and energy-saving furnace bottom heating device for the above-mentioned existing technical problems, so as to achieve the effect of high-efficiency and energy-saving heating.

[0006] In view of this, the utility model provides a high-efficiency and energy-saving furnace bottom heating device, including a heating support plate, and ceramic support bolts arranged on one side of the heating support plate. There are several ceramic support bolts, and the ceramic support bolts are threadedly screwed to the heating support plate. Several ceramic support bolts are simultaneously connected with a resistance belt. The resistance belt is located between the ceramic support bolts and the heating support plate. One side of the heating support plate is fixedly connected with a connecting plate. At least two fastening bolts are threadedly screwed to one side of the connecting plate. One end of the resistance belt is located between the fastening bolts and the connecting plate. One side of the heating support plate away from the connecting plate is fixedly connected with an auxiliary plate, and the connection mode between the auxiliary plate and the connecting plate is the same.

[0007] Preferably, a conductive rod is arranged on one side of the heating support plate. There are several conductive rods, and every two conductive rods operate at the corresponding two ends of the heating support plate.

[0008] Preferably, a fixed support bolt is fixedly connected to the end of the conductive rod away from the heating support plate, and the fixed support bolt is inserted into a bottom support frame.

[0009] Preferably, the bottom support frame is inserted into the heating support plate, and a connecting rod is inserted into the upper end of the bottom support frame.

[0010] Preferably, the connecting rod is inserted into the conductive rod through an adapter frame, and the connecting rod is inserted into the adapter frame.

[0011] Preferably, an auxiliary frame is provided on one side of the heating support plate, and an auxiliary bolt is threadedly engaged on one side of the auxiliary frame.

[0012] Preferably, the ceramic support bolt is threadedly engaged with the auxiliary frame, and the auxiliary bolt is simultaneously threadedly engaged with both the auxiliary frame and the heating support plate.

[0013] Preferably,

[0014] Compared with the prior art, the present utility model provides an energy-efficient bottom heating device for a furnace, having the following beneficial effects:

[0015] In the present utility model, under the support of a heating support plate for a plurality of ceramic support bolts, the plurality of ceramic support bolts are rotated, and at the same time, a resistance band is disposed between the plurality of ceramic support bolts and the heating support plate. By continuously rotating the ceramic support bolts, the effect of fastening the resistance band is achieved.

[0016] In the present utility model, the upper ceramic support bolt is provided with a threaded connection at a fixed position with 1, and the lower ceramic support bolt is provided with a threaded connection mode that can be adjusted up and down, so that while having an insulating support effect, the tensile force generated by its own gravity can offset the length increase caused by the thermal expansion effect of the resistance band 3 in the energized and heated state, improving its stability during use.

[0017] In the present utility model, by setting a plurality of resistance bands and the heating support plate to be used in series and parallel at the same time, the heating area of the resistance band can be increased, and the efficient use of electricity can be improved, thereby ensuring the efficiency of the furnace bottom during heating use. And by selecting the length of the resistance band, while ensuring its heating stability, the reasonable adjustment of the heating area can be improved, thereby improving the stable and efficient use of the device.

[0018] Parts not involved in this device are the same as those in the prior art or can be implemented using the prior art. The structure of the present utility model is simple and the operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the resistance band structure of the energy-efficient bottom heating device for a furnace proposed by the present utility model;

[0020] Figure 2 It is a schematic diagram of the bottom support frame structure of the energy-efficient bottom heating device for a furnace proposed by the present utility model;

[0021] Figure 3Front view structural schematic diagram of the high-efficiency energy-saving furnace bottom heating device proposed by the present utility model;

[0022] Figure 4 Conductive rod structural schematic diagram of the high-efficiency energy-saving furnace bottom heating device proposed by the present utility model.

[0023] In the figure: 1, heating support plate; 2, ceramic support bolt; 3, resistance band; 4, connecting plate; 5, fastening bolt; 6, auxiliary plate; 7, connecting frame; 9, connecting rod; 10, bottom support frame; 11, conductive rod; 12, fixed support bolt; 13, auxiliary bolt; 14, auxiliary frame. Specific implementation manner

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0026] Embodiment 1: High-efficiency energy-saving furnace bottom heating device, as Figures 1 - 4As shown in the figure, it includes a heating support plate 1 and ceramic support bolts 2 arranged on one side of the heating support plate 1. There are several ceramic support bolts 2, and the ceramic support bolts 2 are threadedly engaged with the heating support plate 1. Several ceramic support bolts 2 are simultaneously connected to a resistance band 3. The resistance band 3 is located between the ceramic support bolts 2 and the heating support plate 1. One side of the heating support plate 1 is fixedly connected to a connecting plate 4. At least two fastening bolts 5 are threadedly engaged on one side of the connecting plate 4. One end of the resistance band 3 is located between the fastening bolts 5 and the connecting plate 4. The side of the heating support plate 1 away from the connecting plate 4 is fixedly connected to an auxiliary plate 6. The connection method between the auxiliary plate 6 and the connecting plate 4 is the same. When the device operates, under the support of the heating support plate 1 for multiple ceramic support bolts 2, the multiple ceramic support bolts 2 are rotated. At the same time, the resistance band 3 is arranged between the multiple ceramic support bolts 2 and the heating support plate 1 to achieve the effect of fastening the resistance band 3. And by setting the upper ceramic support bolt to be threadedly connected to the heating support plate 1 at a fixed position and setting the lower ceramic support bolt to be threadedly connected in a way that can be adjusted up and down, while having an insulating support effect, it can use the tensile force generated by its own gravity to offset the length increase caused by the thermal expansion effect of the resistance band 3 in the state of being energized and heated, improving its stability during use. By rotating the fastening bolts 5 on both sides and with the support of the two connecting plates 4 and the auxiliary plate 6, the effect of position limitation and electrical support for both ends of the resistance band 3 can be achieved, so that the resistance band 3 can operate stably after being energized. And by setting multiple resistance bands 3 and heating support plates 1 to be used in series and parallel at the same time, the heating area of the resistance band 3 can be increased, improving the efficient use of electricity, thereby ensuring its high efficiency when heating the furnace bottom. And by selecting the length of the resistance band 3, while ensuring its stable heating, the reasonable adjustment of the heating area can be improved, thus improving the stable and efficient use of the device.

[0027] As Figures 1 - 4 shown, there are several conductive rods 11 arranged on one side of the heating support plate 1, and every two conductive rods 11 operate at the corresponding two ends of the heating support plate 1. Under the conductive support of the two-side conductive rods 11 for the upper heating components of the heating support plate 1, the stability of the device during heating can be ensured. And by using multiple conductive rods 11 and multiple heating support plates 1 at the same time, the effect of using the device in parallel and series at the same time can be achieved, thereby improving the efficiency of the device during heating use and effectively preventing the waste of electricity.

[0028] As Figures 1 - 4As shown in the figure, a fixed support bolt 12 is fixedly connected to one end of the conductive rod 11 away from the heating support plate 1. The fixed support bolt 12 is inserted into the bottom support frame 10. The bottom support frame 10 is inserted into the heating support plate 1. A connecting rod 9 is inserted into the upper end of the bottom support frame 10. With the support of the bottom support frame 10 for the plurality of fixed support bolts 12 and the heating support plate 1, and with the auxiliary support connection between the connecting rod 9 and the fixed support bolt 12, the position stability during the operation of the heating component and the safety and stability during the current flow can be ensured, thus ensuring the stable effect when the heating component heats inside the bottom support frame 10.

[0029] Embodiment 2: An energy-efficient furnace bottom heating device, as Figures 1 - 4 shown in the figure, the connecting rod 9 is inserted into the conductive rod 11 through the connecting frame 7. The connecting rod 9 is inserted into the connecting frame 7. With the simultaneous connection effect of the connecting frame 7 on the connecting rod 9 and the conductive rod 11, the conductive rod 11 can operate stably inside the bottom support frame 10, thus ensuring the reliable safety when a plurality of conductive rods 11 are used in parallel inside the bottom support frame 10.

[0030] As Figures 1 - 4 shown in the figure, an auxiliary frame 14 is arranged on one side of the heating support plate 1. An auxiliary bolt 13 is screwed on one side of the auxiliary frame 14. The ceramic support bolt 2 is screwed with the auxiliary frame 14. The auxiliary bolt 13 is simultaneously screwed with the auxiliary frame 14 and the heating support plate 1. With the support of the auxiliary frame 14, the heating support plate 1 and a plurality of ceramic support bolts 2 can be supported, and with the connection and support of a plurality of auxiliary bolts 13, the auxiliary frame 14, the heating support plate 1 and the ceramic support bolts 2 can be fixed correspondingly, thus ensuring the stable position during the overall operation of the device.

[0031] Working principle: With the support of the heating support plate 1 for a plurality of ceramic support bolts 2, the plurality of ceramic support bolts 2 are rotated. At the same time, the resistance belt 3 is arranged between the plurality of ceramic support bolts 2 and the heating support plate 1 to achieve the effect of fastening the resistance belt 3. Then, by rotating the fastening bolts 5 on both sides and with the support of the two connecting plates 4 and the auxiliary plate 6, the effect of position limitation and power support for both ends of the resistance belt 3 is achieved, so that the resistance belt 3 can operate stably after being powered on. And by setting a plurality of resistance belts 3 and the heating support plate 1 to be used in series and parallel simultaneously, the heating area of the resistance belt 3 can be increased, the efficient use of electricity can be improved, thus ensuring its high efficiency when heating the furnace bottom. And by selecting the length of the resistance belt 3, the reasonable adjustment of the heating area can be improved while ensuring its heating stability, thus improving the stable and efficient use of the device.

[0032] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.

Claims

1. A high-efficiency and energy-saving furnace bottom heating device, comprising a heating support plate (1), and a ceramic support bolt (2) arranged on one side of the heating support plate (1), characterized in that: There are a plurality of ceramic support bolts (2), and the ceramic support bolts (2) are screwed together with the heating support plate (1). A plurality of the ceramic support bolts (2) are simultaneously connected to a resistance band (3), and the resistance band (3) is located between the ceramic support bolt (2) and the heating support plate (1). A connecting plate (4) is fixedly connected to one side of the heating support plate (1), and at least two fastening bolts (5) are screwed together to one side of the connecting plate (4). One end of the resistance band (3) is located between the fastening bolt (5) and the connecting plate (4). An auxiliary plate (6) is fixedly connected to the side of the heating support plate (1) away from the connecting plate (4), and the auxiliary plate (6) is connected to the connecting plate (4) in the same manner.

2. The high-efficiency and energy-saving furnace bottom heating device according to claim 1 is characterized in that: A conductive rod (11) is provided on one side of the heating support plate (1), there are a plurality of conductive rods (11), and every two conductive rods (11) are located at corresponding ends of the heating support plate (1) for operation.

3. The high-efficiency and energy-saving furnace bottom heating device according to claim 2 is characterized in that: One end of the conductive rod (11) away from the heating support plate (1) is fixedly connected to a fixed support bolt (12), and the fixed support bolt (12) is plugged into a bottom support frame (10).

4. The high-efficiency and energy-saving furnace bottom heating device according to claim 3 is characterized in that: The bottom support frame (10) is plugged into the heating support plate (1), and a connecting rod (9) is plugged into the upper end of the bottom support frame (10).

5. The high-efficiency and energy-saving furnace bottom heating device according to claim 4 is characterized in that: The connecting rod (9) is plugged into the conductive rod (11) via the connecting frame (7), and the connecting rod (9) is plugged into the connecting frame (7).

6. The high-efficiency and energy-saving furnace bottom heating device according to claim 1 is characterized in that: An auxiliary frame (14) is provided on one side of the heating support plate (1), and an auxiliary bolt (13) is screwed and connected to one side of the auxiliary frame (14).

7. The high-efficiency and energy-saving furnace bottom heating device according to claim 6, characterized in that: The ceramic support bolt (2) is threadedly connected to the auxiliary frame (14), and the auxiliary bolt (13) is simultaneously threadedly connected to the auxiliary frame (14) and the heating support plate (1).