Automatic tube loading mechanism for electronic detonator leg wires
By designing the automatic pipe assembly mechanism of electronic detonator pins, the problem of strict requirements on the adapter installation angle is solved, and the automatic assembly of electronic detonator is realized, which improves production efficiency and yield rate and reduces production costs.
Patent Information
- Application Number
- CN202422140678.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-30
AI Technical Summary
During the installation process of existing electronic detonator pins, the loading angle of the adapter is strictly required, resulting in low production efficiency and a large amount of labor, which increases production costs.
An automatic tube assembly mechanism for electronic detonator pins is designed, including an external tube pre-installation mechanism and an adapter propulsion mechanism. Through the automated external tube loading and adapter loading process, the adapter is ensured correctly loading in the external tube.
The automatic assembly of electronic detonators is realized, which improves production efficiency, reduces production costs, and improves the yield rate of products.
Smart Images

Figure CN222964525U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detonator production equipment, in particular to an automatic pipe loading mechanism for electronic detonator leg wires. Background Art
[0002] In the civil explosive industry, electronic detonators are commonly used detonators. The core electronic hardware is an electronic module installed in the detonator shell. The electronic module includes components such as a circuit board and a single-chip microcomputer. The electronic module is powered on through the external leg wires of the detonator. During actual production, it is necessary to first assemble the leg wires of the electronic detonator. During assembly, one end of the leg wire needs to be welded and fixed to the terminal on the adapter, then the capacitor is welded to the adapter, and finally the end of the leg wire with the adapter is inserted into the outer tube. Since there are special requirements for the insertion angle of the adapter into the outer tube, it is difficult to correctly insert the adapter into the outer tube when the angle is incorrect. Therefore, at present, the pipe loading of electronic detonator leg wires is usually completed manually. Such a production method has low production efficiency, consumes a large amount of labor, and has high production costs. Content of the Utility Model
[0003] Aiming at the deficiencies existing in the prior art, the utility model provides an automatic pipe loading mechanism for electronic detonator leg wires, which can improve the production efficiency of electronic detonators and reduce production costs.
[0004] To achieve the above object, the utility model adopts the following technical solutions:
[0005] An automatic pipe loading mechanism for electronic detonator leg wires includes a frame. A main conveyor belt for conveying leg wires is provided on the frame. A clamp for clamping the leg wires is provided on the main conveyor belt. An outer tube preloading mechanism and an adapter pushing mechanism are sequentially arranged along the conveying direction of the main conveyor belt. An outer tube feeding mechanism is arranged beside the outer tube preloading mechanism. A pushing transfer manipulator for transferring the leg wires after preloading the outer tube to the adapter pushing mechanism is arranged beside the adapter pushing mechanism. By setting the outer tube preloading mechanism and the adapter pushing mechanism, and arranging the outer tube feeding mechanism beside the outer tube preloading mechanism, the automatic feeding of the outer tube is realized, and the outer tube is automatically sleeved outside the adapter. The adapter on the leg wire is completely inserted into the outer shell through the adapter pushing mechanism, so as to realize the automatic operation of inserting the adapter into the outer tube and improve the assembly efficiency of electronic detonators.
[0006] As a preferred technical solution, the outer tube feeding mechanism includes an outer tube feeding track and an outer tube feeding vibrating disk for conveying the outer tube to the outer tube feeding track. The discharging end of the outer tube feeding track is provided with a first outer tube transferring mechanism for changing the outer tube from a horizontal discharging state to a vertical state. A side of the first outer tube transferring mechanism is provided with an outer tube positioning mechanism, and a second outer tube transferring mechanism is provided on a side of the outer tube positioning mechanism away from the first outer tube transferring mechanism. An outer tube transferring manipulator is provided beside the outer tube positioning mechanism.
[0007] As a preferred technical solution, the first outer tube transferring mechanism includes a first outer tube transferring seat, a first outer tube turning seat, an outer tube turning guide plate, and a first outer tube transferring cylinder for driving the first outer tube transferring seat to move. The first outer tube turning seat is provided with a first accommodating groove adapted to the outer tube. The first outer tube turning seat is rotatably mounted on the first outer tube transferring seat through a first rotating shaft. One end of the first rotating shaft is fixedly provided with a first linkage rod, and a guiding roller is provided on the first linkage rod. The outer tube turning guide plate is vertically arranged on one side of the first outer tube turning seat. The outer tube turning guide plate is provided with a guiding groove adapted to the guiding roller. The guiding groove has a horizontal transferring section parallel to the moving direction of the first outer tube transferring seat, a vertically extending section extending vertically, and an arc-shaped turning section connecting the horizontal transferring section and the vertically extending section. The guiding roller is movably arranged in the guiding groove.
[0008] As a preferred technical solution, the outer tube positioning mechanism includes an outer tube positioning sleeve and an outer tube positioning servo motor for driving the outer tube positioning sleeve to rotate. The outer tube positioning sleeve has a second accommodating groove adapted to the outer tube. Optical fiber mounting plates are symmetrically arranged on both sides of the outer tube positioning sleeve. An optical fiber transmitter and an optical fiber receiver for detecting the direction of the outer tube are respectively provided on the optical fiber mounting plates. During operation, the outer tube positioning servo motor drives the outer tube positioning sleeve to rotate, and the outer tube positioning sleeve simultaneously drives the outer tube to rotate. The optical fiber transmitter and the optical fiber receiver detect the part of the outer tube extending out of the second accommodating groove through light. When the positioning point on the outer tube is detected, the rotation stops, thereby realizing the angle detection of the outer tube.
[0009] As a preferred technical solution, the second outer tube transferring mechanism includes a second outer tube transferring seat and a second outer tube transferring cylinder for driving the second outer tube transferring seat to move. The second outer tube transferring seat is provided with a third accommodating groove adapted to the outer tube.
[0010] As a preferred technical solution, the outer tube transfer manipulator includes a third outer tube transfer seat and a third outer tube transfer cylinder for driving the third outer tube transfer seat to move back and forth. A fourth outer tube transfer seat and a fourth outer tube transfer cylinder for driving the fourth outer tube transfer seat to move up and down are provided on the third outer tube transfer seat. A first outer tube transfer clamp for moving the outer tube from the first accommodation groove to the second accommodation groove and a second outer tube transfer clamp for moving the outer tube from the second accommodation groove to the third accommodation groove are provided on the fourth outer tube transfer seat.
[0011] As a preferred technical solution, a first outer tube rotation cylinder for driving the second outer tube transfer to rotate horizontally is further provided on the fourth outer tube transfer seat.
[0012] As a preferred technical solution, the outer tube pre-assembly mechanism includes an adapter clamping and positioning mechanism for fixing the adapter, an outer tube turning mechanism for clamping the outer tube from the second outer tube transfer mechanism and turning the outer tube from a vertical state to a horizontal state, and an outer tube pre-assembly manipulator for sleeving the outer tube outside the adapter. The adapter clamping and positioning mechanism includes an upper clamping plate and a lower clamping plate arranged oppositely, and an upper clamping cylinder and a lower clamping cylinder for driving the upper clamping plate and the lower clamping plate to move relatively. Fixed clamping grooves corresponding to the end plates on the adapter are respectively provided at one end of the upper clamping plate and the lower clamping plate facing each other. A positioning clamp for positioning the adapter and a positioning driving cylinder for driving the positioning clamp to move up and down are provided at the rear sides of the upper clamping plate and the lower clamping plate. The outer tube turning mechanism includes an outer tube turning and picking clamp, a second outer tube rotation cylinder for driving the outer tube turning and picking clamp to rotate so that the outer tube changes from a vertical state to a lying state, and an outer tube turning and picking cylinder for driving the second outer tube rotation cylinder to move up and down. The output end of the outer tube turning and picking cylinder is connected to an outer tube turning and picking seat. The outer tube turning and picking clamp is rotatably installed on the outer tube turning and picking seat through a second rotating shaft. A gear is provided on the second rotating shaft. The output end of the second outer tube rotation cylinder is connected to a rack. The second outer tube rotation cylinder drives the outer tube turning and picking clamp to rotate through the cooperation of the rack and the gear. The outer tube pre-assembly manipulator includes an outer tube pre-assembly picking clamp, an outer tube pre-assembly picking seat, an outer tube pre-assembly picking cylinder for driving the outer tube pre-assembly picking seat to move up and down, an outer tube pre-assembly sliding seat, and an outer tube pre-assembly module for driving the outer tube pre-assembly sliding seat to move back and forth. The outer tube pre-assembly picking clamp is installed on the outer tube pre-assembly picking seat. The outer tube pre-assembly picking cylinder is installed on the outer tube pre-assembly sliding seat.
[0013] As a preferred technical solution, the adapter propulsion mechanism includes an outer tube fixing base, an outer tube fixing clamp block, an adapter propulsion rod, a propulsion rod mounting seat, and a propulsion driving cylinder. The upper end of the outer tube fixing base is provided with an outer tube positioning groove adapted to the shape of the outer tube. One side of the outer tube fixing base is provided with a clamp block driving cylinder for driving the outer tube fixing clamp block to move up and down. One end of the adapter propulsion rod is fixed to the propulsion rod mounting seat, and the other end of the adapter propulsion rod extends into the outer tube positioning groove. The output end of the propulsion driving cylinder is drivingly connected to the propulsion rod mounting seat.
[0014] Compared with the prior art, the present utility model has obvious advantages and beneficial effects. Specifically, by setting up an outer tube preloading mechanism and an adapter propulsion mechanism, and arranging an outer tube upper mechanism beside the outer tube preloading mechanism, automatic feeding of the outer tube is realized, and the outer tube is automatically sleeved outside the adapter. Then, through the adapter propulsion mechanism, the adapter on the leg wire is completely inserted into the shell, thus realizing the operation of automatically installing the outer tube on the adapter and improving the assembly efficiency of electronic detonators.
[0015] To more clearly illustrate the structural features, technical means, and the specific purposes and functions achieved by the present utility model, the following further detailed description of the present utility model will be given in conjunction with the drawings and specific embodiments: Description of the Drawings
[0016] Figure 1 is the exploded structural schematic diagram of the leg wire of the embodiment of the present utility model;
[0017] Figure 2 is the front view structural schematic diagram of the tube loading mechanism of the embodiment of the present utility model;
[0018] Figure 3 is the rear view structural schematic diagram of the tube loading mechanism of the embodiment of the present utility model;
[0019] Figure 4 is the structural schematic diagram of the outer tube feeding mechanism of the embodiment of the present utility model;
[0020] Figure 5 is the structural schematic diagram of the adapter clamping and positioning mechanism of the embodiment of the present utility model;
[0021] Figure 6 is the structural schematic diagram of the outer tube turning mechanism and the outer tube preloading manipulator of the embodiment of the present utility model;
[0022] Figure 7 is the structural schematic diagram of the adapter propulsion mechanism of the embodiment of the present utility model;
[0023] Figure 8 is Figure 3 the enlarged schematic diagram at A in
[0024] Description of the attached drawing reference numerals:
[0025] 1. Leg wire; 2. Adapter; 3. Capacitor; 4. Outer tube; 5. End plate; 6. Positioning groove; 7. Positioning rib;
[0026] 10. Frame; 11. Main conveyor belt; 12. Fixture; 18. Pushing and transferring manipulator; 181. Unloading clamping mechanism; 182. Pushing and picking clamp; 183. Unloading and picking clamp; 19. Outer tube support plate;
[0027] 50. Outer tube preloading mechanism; 51. Adapter clamping and positioning mechanism; 511. Upper clamping plate; 512. Lower clamping plate; 513. Upper clamping cylinder; 514. Lower clamping cylinder; 515. Positioning clamp; 516. Positioning driving cylinder; 52. Outer tube steering mechanism; 521. Outer tube steering and picking clamp; 522. Second outer tube rotating cylinder; 523. Outer tube steering and picking cylinder; 524. Outer tube steering and picking seat; 525. Rack; 53. Outer tube preloading manipulator; 531. Outer tube preloading and picking clamp; 532. Outer tube preloading and picking seat; 533. Outer tube preloading and picking cylinder; 534. Outer tube preloading module;
[0028] 60. Outer tube feeding mechanism; 61. Outer tube feeding track; 62. First outer tube transferring mechanism; 621. First outer tube transferring seat; 622. First outer tube steering seat; 623. First outer tube transferring cylinder; 624. Outer tube steering guide plate; 625. Guide groove; 63. Outer tube positioning mechanism; 631. Outer tube positioning sleeve; 632. Outer tube positioning servo motor; 633. Optical fiber mounting plate; 64. Second outer tube transferring mechanism; 641. Second outer tube transferring seat; 642. Second outer tube transferring cylinder; 65. Outer tube transferring manipulator; 651. Third outer tube transferring seat; 652. Third outer tube transferring cylinder; 653. Fourth outer tube transferring seat; 654. Fourth outer tube transferring cylinder; 655. First outer tube transferring clamp; 656. Second outer tube transferring clamp; 657. First outer tube rotating cylinder;
[0029] 70. Adapter pushing mechanism; 71. Outer tube fixing seat; 72. Outer tube fixing clamp block; 73. Adapter pushing rod; 74. Pushing rod mounting seat; 75. Pushing driving cylinder; 76. Clamp block driving cylinder. Detailed implementation mode
[0030] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the attached drawings. It is only for the convenience of describing the invention and simplifying the description, rather than indicating or implying that the indicated position or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0031] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0032] First, please refer to Figure 1 As shown, when assembling the leg wire 1 of the electronic detonator, it is necessary to first connect it to the adapter 2, then weld the capacitor 3 to the adapter 2, and finally install the adapter 2 into the outer tube 4. Since the positioning groove 6 is provided on the peripheral side of the end plate 5 of the adapter 2, and the positioning rib 7 corresponding to the positioning groove 6 is provided on the inner side of the outer tube 4, the adapter 2 can be accurately installed into the outer tube 4 only when the positioning rib 7 is aligned with the positioning groove 6 during assembly.
[0033] As Figures 2-3 shown, an automatic tube loading mechanism for the leg wire of an electronic detonator of the present utility model includes a frame 10. A main conveyor belt 11 for conveying the leg wire is provided on the frame 10. A fixture 12 for clamping the leg wire is provided on the main conveyor belt 11. An outer tube preloading mechanism 50 and an adapter pushing mechanism 70 are sequentially provided along the conveying direction of the main conveyor belt 11. An outer tube feeding mechanism 60 is provided beside the outer tube preloading mechanism 50. A pushing transfer manipulator 18 for transferring the leg wire preloaded with the outer tube to the adapter pushing mechanism 70 is provided beside the adapter pushing mechanism 70.
[0034] As Figure 4As shown in the figure, the outer tube feeding mechanism 60 includes an outer tube feeding track 61 and an outer tube feeding vibrating disk (not shown) for conveying the outer tube to the outer tube feeding track 61. The discharging end of the outer tube feeding track 61 is provided with a first outer tube transferring mechanism 62 for converting the outer tube from a horizontal discharging state to a vertical state. A side of the first outer tube transferring mechanism 62 is provided with an outer tube positioning mechanism 63. A second outer tube transferring mechanism 64 is provided on a side of the outer tube positioning mechanism 63 away from the first outer tube transferring mechanism 62. A side of the outer tube positioning mechanism 63 is provided with an outer tube transferring manipulator 65. Specifically, the first outer tube transferring mechanism 62 includes a first outer tube transferring seat 621, a first outer tube turning seat 622, an outer tube turning guide plate 624, and a first outer tube transferring cylinder 623 for driving the activity of the first outer tube transferring seat 621. The first outer tube turning seat 622 is provided with a first accommodating groove adapted to the outer tube. The first outer tube turning seat 622 is rotatably mounted on the first outer tube transferring seat 621 through a first rotating shaft. One end of the first rotating shaft is fixedly provided with a first linkage rod. A guiding roller (not shown) is provided on the first linkage rod. The outer tube turning guide plate 624 is vertically provided on one side of the first outer tube turning seat 622. The outer tube turning guide plate 624 is provided with a guiding groove 625 adapted to the guiding roller. The guiding groove 625 has a horizontal transferring section parallel to the activity direction of the first outer tube transferring seat 621, a vertically extending section extending vertically, and an arc-shaped turning section connecting the horizontal transferring section and the vertically extending section. The guiding roller is movably disposed in the guiding groove 625. During operation, the outer tube conveyed by the outer tube feeding track 61 enters the first accommodating groove in a horizontal state. Then, the first outer tube transferring cylinder 623 drives the activity of the first outer tube transferring seat 621. The guiding roller first moves along the horizontal transferring section of the guiding groove 625, so that the outer tube first horizontally moves out of the outer tube feeding track 61. When the guiding roller moves along the arc-shaped turning section and the vertically extending section of the guiding groove 625, the first outer tube turning seat 622 rotates 90°, so that the outer tube is changed from a horizontal state to a vertical state.
[0035] Specifically, the outer tube positioning mechanism 63 includes an outer tube positioning sleeve 631 and an outer tube positioning servo motor 632 for driving the rotation of the outer tube positioning sleeve 631. The outer tube positioning sleeve 631 is provided with a second accommodating groove adapted to the outer tube. Symmetrically arranged on both sides of the outer tube positioning sleeve 631 are optical fiber mounting plates 633. The optical fiber mounting plates 633 are respectively provided with an optical fiber transmitter (not shown) and an optical fiber receiver (not shown) for detecting the direction of the outer tube. When the outer tube transferring manipulator 65 takes the vertically placed outer tube into the second accommodating groove of the outer tube positioning sleeve 631, the outer tube positioning servo motor 632 drives the rotation of the outer tube positioning sleeve 631, and detects the direction of the outer tube through the cooperation of the optical fiber transmitter and the optical fiber receiver. When the outer tube turns to the correct direction, the rotation stops.
[0036] The second outer tube transfer mechanism 64 includes a second outer tube transfer base 641 and a second outer tube transfer cylinder 642 for driving the movement of the second outer tube transfer base 641. A third accommodation groove adapted to the outer tube is provided on the second outer tube transfer base 641. The outer tube transfer manipulator 65 includes a third outer tube transfer base 651 and a third outer tube transfer cylinder 652 for driving the forward and backward movement of the third outer tube transfer base 651. A fourth outer tube transfer base 653 and a fourth outer tube transfer cylinder 654 for driving the up and down movement of the fourth outer tube transfer base 653 are provided on the third outer tube transfer base 651. A first outer tube transfer clamp 655 for moving the outer tube from the first accommodation groove to the second accommodation groove and a second outer tube transfer clamp 656 for moving the outer tube from the second accommodation groove to the third accommodation groove are provided on the fourth outer tube transfer base 653. A first outer tube rotation cylinder 657 for driving the horizontal rotation of the second outer tube is further provided on the fourth outer tube transfer base 653. By providing the outer tube positioning mechanism 63, the positioning of the outer tube direction is achieved. By providing the first outer tube rotation cylinder 657, the direction of the outer tube is adjusted according to the assembly direction, so that the positioning rib 7 on the outer tube is aligned with the positioning groove 6 on the adapter 2 during the assembly of the outer tube.
[0037] Such as Figures 5-6As shown, the outer tube preloading mechanism 50 includes an adapter clamping and positioning mechanism 51 for fixing the adapter, an outer tube turning mechanism 52 for clamping the outer tube from the second outer tube material transfer mechanism 64 and turning the outer tube from a vertical state to a horizontal state, and an outer tube preloading manipulator 53 for sleeving the turned outer tube outside the adapter. The adapter clamping and positioning mechanism 51 includes an upper clamping plate 511 and a lower clamping plate 512 arranged oppositely, and an upper clamping cylinder 513 and a lower clamping cylinder 514 respectively driving the upper clamping plate 511 and the lower clamping plate 512 to move relatively. Opposite ends of the upper clamping plate 511 and the lower clamping plate 512 are respectively provided with fixed clamping grooves corresponding to the end plates 5 on the adapter 1. Rear sides of the upper clamping plate 511 and the lower clamping plate 512 are provided with positioning clamps 515 for positioning the adapter and a positioning driving cylinder 516 driving the positioning clamps 515 to move up and down. The outer tube turning mechanism 52 includes an outer tube turning and picking clamp 521, a second outer tube rotating cylinder 522 driving the outer tube turning and picking clamp 521 to rotate to turn the outer tube from a vertical state to a lying state, and an outer tube turning and picking cylinder 523 driving the second outer tube rotating cylinder 522 to move up and down. An output end of the outer tube turning and picking cylinder 523 is connected with an outer tube turning and picking seat 524. The outer tube turning and picking clamp 521 is rotatably mounted on the outer tube turning and picking seat 524 through a second rotating shaft. A gear (not shown) is provided on the second rotating shaft. An output end of the second outer tube rotating cylinder 522 is connected with a rack 525. The second outer tube rotating cylinder 522 drives the outer tube turning and picking clamp 521 to rotate through the cooperation of the rack 525 and the gear. The outer tube preloading manipulator 53 includes an outer tube preloading and picking clamp 531, an outer tube preloading and picking seat 532, an outer tube preloading and picking cylinder 533 driving the outer tube preloading and picking seat 532 to move up and down, an outer tube preloading sliding seat, and an outer tube preloading module 534 driving the outer tube preloading sliding seat to move back and forth. The outer tube preloading and picking clamp 531 is mounted on the outer tube preloading and picking seat 532. The outer tube preloading and picking cylinder 533 is mounted on the outer tube preloading sliding seat. During operation, the leg wire is conveyed by the main conveyor belt 11 to the outer tube preloading mechanism 50. First, the adapter is clamped and positioned by the positioning clamp 515. Then, the upper clamping plate 511 and the lower clamping plate 512 are respectively clamped on the upper and lower sides of the adapter end plate. Next, the positioning clamp 515 is opened and moved down. Then, the outer tube turning and picking clamp 521 of the outer tube turning mechanism 52 clamps the outer tube from the second outer tube material transfer mechanism 64 and turns the outer tube from a vertical state to a horizontal state. The outer tube preloading manipulator 53 clamps the horizontal outer tube and sleeves it outside the adapter. To prevent the outer tube from falling, an outer tube support plate 19 is provided between the outer tube preloading mechanism 50 and the adapter pushing mechanism 70. A guiding curved surface is provided at the feeding end of the outer tube support plate 19.
[0038] As Figures 7-8As shown in the figure, the adapter propulsion mechanism 70 includes an outer tube fixed seat 71, an outer tube fixed clamping block 72, an adapter propulsion rod 73, a propulsion rod mounting seat 74, and a propulsion driving cylinder 75. The upper end of the outer tube fixed seat 71 is provided with an outer tube positioning groove adapted to the outer tube. One side of the outer tube fixed seat 71 is provided with a clamping block driving cylinder 76 for driving the outer tube fixed clamping block 72 to move up and down. One end of the adapter propulsion rod 73 is fixed to the propulsion rod mounting seat 74, and the other end of the adapter propulsion rod 73 extends outwards into the outer tube positioning groove. The output end of the propulsion driving cylinder 75 is drivingly connected to the propulsion rod mounting seat 74. In the present utility model, the propulsion and material transfer manipulator 18 is provided with a blanking open-clamping mechanism 181, a propulsion material-gripping clamp 182, and a blanking material-gripping clamp 183. During operation, the blanking open-clamping mechanism 181 of the propulsion and material transfer manipulator 18 opens the clamp 12 on the main conveyor belt 11. The propulsion material-gripping clamp 182 takes out the leg wire with the outer tube pre-installed from the main conveyor belt 11 and sends it to the adapter propulsion mechanism 70. At the same time, the blanking material-gripping clamp 183 takes out the leg wire after propulsion from the adapter propulsion mechanism 70 and sends it to the blanking unit. The outer tube on the leg wire sent to the adapter propulsion mechanism 70 is placed in the outer tube positioning groove at the upper end of the outer tube fixed seat 71. The clamping block driving cylinder 76 controls the outer tube fixed clamping block 72 to fix the outer tube in the outer tube fixing groove. Then, the propulsion driving cylinder 75 drives the propulsion rod mounting seat 74 to move, and the propulsion rod mounting seat 74 drives the adapter propulsion rod 73 to further push the adapter into the inner part of the outer tube. It should be noted that in the present utility model, the blanking open-clamping mechanism 181, the propulsion material-gripping clamp 182, and the blanking material-gripping clamp 183 are all conventional technologies that are easily conceived by those skilled in the art and will not be elaborated herein.
[0039] In summary, by providing the main conveyor belt, the present utility model can sequentially convey the leg wires to each station through the main conveyor belt, realizing the automated operations of processes such as leg wire stripping, adapter riveting, adapter welding, capacitor riveting, capacitor welding, and outer tube sleeving, improving the production efficiency of electronic detonators and reducing the production cost of enterprises. At the same time, by using machines to replace manual assembly, it is more conducive to improving the qualified rate of electronic detonators.
[0040] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Therefore, any modifications, equivalent replacements, improvements, etc. made to the above embodiments according to the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims
1. An automatic tube loading mechanism for electronic detonator leg wires, characterized in that: The machine comprises a frame, on which is provided a main conveyor belt for conveying leg wires, on which is provided a clamp for clamping the leg wires, and along the conveying direction of the main conveyor belt an outer tube preloading mechanism and an adapter propulsion mechanism are sequentially provided, on the side of the outer tube preloading mechanism an outer tube loading mechanism is provided, on the side of the adapter propulsion mechanism a propulsion and material transfer robot for transferring the leg wires preloaded with outer tubes to the adapter propulsion mechanism is provided.
2. The automatic tube loading mechanism for electronic detonator leg wire according to claim 1 is characterized in that: The outer tube loading mechanism includes an outer tube loading track and an outer tube loading vibration plate for conveying the outer tube to the outer tube loading track, a first outer tube moving mechanism for converting the outer tube from a horizontal discharging state to a vertical state is provided at the discharge end of the outer tube loading track, an outer tube positioning mechanism is provided on the side of the first outer tube moving mechanism, a second outer tube moving mechanism is provided on the side of the outer tube positioning mechanism away from the first outer tube moving mechanism, and an outer tube moving manipulator is provided on the side of the outer tube positioning mechanism.
3. The automatic tube loading mechanism for electronic detonator leg wire according to claim 2 is characterized in that: The first outer tube material moving mechanism comprises a first outer tube material moving seat, a first outer tube steering seat, an outer tube steering guide plate and a first outer tube material moving cylinder that drives the first outer tube material moving seat to move, the first outer tube steering seat is provided with a first accommodating groove that is adapted to the outer tube, the first outer tube steering seat is rotatably mounted on the first outer tube material moving seat through a first rotating shaft, a first connecting rod is fixedly provided at one end of the first rotating shaft, a guide roller is provided on the first connecting rod, the outer tube steering guide plate is vertically arranged on one side of the first outer tube steering seat, a guide groove that is adapted to the guide roller is provided on the outer tube steering guide plate, the guide groove has a horizontal material moving section parallel to the moving direction of the first outer tube material moving seat, a vertical extending section extending vertically and an arc-shaped turning section connected between the horizontal material moving section and the vertical extending section, and the guide roller is movably arranged in the guide groove.
4. The automatic tube loading mechanism for electronic detonator leg wires according to claim 3 is characterized in that: The outer tube positioning mechanism includes an outer tube positioning sleeve and an outer tube positioning servo motor for driving the outer tube positioning sleeve to rotate, the outer tube positioning sleeve has a second accommodating groove adapted to the outer tube, optical fiber mounting plates are symmetrically arranged on both sides of the outer tube positioning sleeve, and optical fiber transmitters and optical fiber receivers for detecting the direction of the outer tube are respectively arranged on the optical fiber mounting plates.
5. The automatic tube loading mechanism for electronic detonator leg wires according to claim 4 is characterized in that: The second outer tube material moving mechanism comprises a second outer tube material moving seat and a second outer tube material moving cylinder driving the second outer tube material moving seat to move, and the second outer tube material moving seat is provided with a third accommodating groove adapted to the outer tube.
6. The automatic tube loading mechanism for electronic detonator leg wires according to claim 5, characterized in that: The outer tube material moving robot includes a third outer tube material moving seat and a third outer tube material moving cylinder driving the third outer tube material moving seat to move forward and backward; the third outer tube material moving seat is provided with a fourth outer tube material moving seat and a fourth outer tube material moving cylinder driving the fourth outer tube material moving seat to move up and down; the fourth outer tube material moving seat is provided with a first outer tube material moving clamp for moving the outer tube from the first accommodating groove to the second accommodating groove and a second outer tube material moving clamp for moving the outer tube from the second accommodating groove to the third accommodating groove.
7. The automatic tube loading mechanism for electronic detonator leg wires according to claim 6, characterized in that: The fourth outer tube material moving seat is also provided with a first outer tube rotating cylinder for driving the second outer tube material moving seat to rotate horizontally.
8. The automatic tube loading mechanism for electronic detonator leg wires according to claim 2 is characterized in that: The outer tube pre-installation mechanism includes an adapter clamping and positioning mechanism for fixing the adapter, an outer tube steering mechanism for clamping the outer tube from the second outer tube moving mechanism and turning the outer tube from a vertical state to a horizontal state, and an outer tube pre-installation manipulator for sleeveing the outer tube on the outside of the adapter. The adapter clamping and positioning mechanism includes an upper clamping plate and a lower clamping plate arranged relatively to each other, and an upper clamping cylinder and a lower clamping cylinder respectively driving the upper clamping plate and the lower clamping plate to move relatively, the opposite ends of the upper clamping plate and the lower clamping plate are respectively provided with fixing clamping grooves corresponding to the end plates on the adapter, the rear sides of the upper clamping plate and the lower clamping plate are provided with a positioning clamp for positioning the adapter and a positioning driving cylinder driving the positioning clamp to move up and down, the outer tube steering mechanism includes an outer tube steering material picking clamp, a material picking clamp driving the outer tube steering material picking clamp to rotate so that the outer tube is turned from a vertical state to a horizontal state. A second outer tube rotating cylinder and an outer tube steering and picking cylinder that drives the second outer tube rotating cylinder to move up and down, the output end of the outer tube steering and picking cylinder is connected to an outer tube steering and picking seat, the outer tube steering and picking clamp is rotatably installed on the outer tube steering and picking seat through a second rotating shaft, the second rotating shaft is provided with a gear, the output end of the second outer tube rotating cylinder is connected to a rack, the second outer tube rotating cylinder drives the outer tube steering and picking clamp to rotate through the cooperation of the rack and the gear, the outer tube pre-loading manipulator comprises an outer tube pre-loading and picking clamp, an outer tube pre-loading and picking seat, an outer tube pre-loading and picking cylinder that drives the outer tube pre-loading and picking seat to move up and down, an outer tube pre-loading slide and an outer tube pre-loading module that drives the outer tube pre-loading slide to move forward and backward, the outer tube pre-loading and picking clamp is installed on the outer tube pre-loading and picking seat, and the outer tube pre-loading and picking cylinder is installed on the outer tube pre-loading slide.
9. The automatic tube loading mechanism for electronic detonator leg wires according to claim 1, characterized in that: The adapter propulsion mechanism includes an outer tube fixing seat, an outer tube fixing clamping block, an adapter propulsion rod, a propulsion rod mounting seat and a propulsion drive cylinder. The upper end of the outer tube fixing seat is provided with an outer tube positioning groove that matches the shape of the outer tube, and one side of the outer tube fixing seat is provided with a clamping block driving cylinder that drives the outer tube fixing clamping block to move up and down. One end of the adapter propulsion rod is fixed on the propulsion rod mounting seat, and the other end of the adapter propulsion rod extends out to the outer tube positioning groove. The output end of the propulsion drive cylinder is drivingly connected to the propulsion rod mounting seat.