Detection device
By setting a moving component in the detection device to drive the detection part to move, rapid measurement of different points in two directions of the object to be measured is achieved, and the problems of slow detection speed and high manufacturing cost of the existing detection device are solved, and measurement efficiency is improved and time and cost are saved.
Patent Information
- Application Number
- CN202422025259.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing detection devices have slow detection speed and high manufacturing costs, and require multiple detection parts to be set at multiple points, which increases cost and time.
A detection device is designed, by providing a first moving component and a second moving component, the first detection component and the second detection component are driven to move in different directions of the base, and the measurement of different points in two directions of the object to be measured is saved, saving measurement time and manufacturing cost.
It realizes rapid measurement of different points in two directions of the object to be measured, saves measurement time, reduces manufacturing costs, and improves measurement efficiency.
Smart Images

Figure CN222964563U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection tools, and more specifically, to a detection device. Background Art
[0002] During the production process of workpieces, deformation will occur for various reasons. Whether it is a metal part or a plastic part, deformation is inevitable during the production process. The size of the workpiece deformation directly affects the function of the mechanical equipment after assembly. Therefore, it is necessary to perform dimensional inspections on the produced workpieces before assembly, such as length and width inspections, perpendicularity inspections, etc.
[0003] However, the current detection devices have slow detection speeds and high manufacturing costs. Summary of the Utility Model
[0004] The utility model provides a detection device that can realize the measurement of different points on the object to be measured in two directions, saving measurement time. And only one detection piece needs to be set in each direction to measure different points in the same direction, saving manufacturing costs.
[0005] The embodiments of the utility model can be implemented as follows:
[0006] The embodiments of the utility model provide a detection device, which includes:
[0007] A base;
[0008] A positioning member, which is arranged on the base and is used for limiting the object to be measured.
[0009] A first moving component and a second moving component, both of which are arranged on the base;
[0010] A first detection piece, which is connected to the first moving component. The first moving component is used to drive the first detection piece to move along the first direction of the base to detect the length of the object to be measured through the first detection piece.
[0011] A second detection piece, which is connected to the second moving component. The second moving component is used to drive the second detection piece to move along the second direction of the base to detect the width of the object to be measured through the second detection piece.
[0012] The second direction is perpendicular to the first direction.
[0013] In an optional embodiment, the number of the positioning members is multiple, and the multiple positioning members are arranged at intervals. The multiple positioning members are jointly used to limit the movement of the object to be measured along the first direction and the second direction.
[0014] In an alternative embodiment, the detection device further includes a base support column, which is connected to the base and is used to adjust the height of the base.
[0015] In an alternative embodiment, the number of the base support columns is four, and the four base support columns are respectively arranged at the four corners of the base.
[0016] In an alternative embodiment, the base is provided with mounting holes, and the base support column is connected to the base through the mounting holes.
[0017] In an alternative embodiment, the first moving component includes a first guide rail and a first slider. The first guide rail is arranged on the surface of the base, and the first slider is slidably connected to the first guide rail; the first detection piece is connected to the first slider.
[0018] In an alternative embodiment, the second moving component includes a second guide rail and a second slider. The second guide rail is arranged on the surface of the base, and the second slider is slidably connected to the second guide rail; the second detection piece is connected to the second slider.
[0019] In an alternative embodiment, the detection device further includes a carrier table, which is connected to the base and is used to place the object to be measured; the positioning piece is arranged around the carrier of the object to be measured.
[0020] In an alternative embodiment, the positioning piece is a positioning pin.
[0021] In an alternative embodiment, the first detection piece is a first dial indicator, and / or the second detection piece is a second dial indicator.
[0022] The beneficial effects of the detection device according to the embodiment of the present invention include:
[0023] The detection device includes a base, a positioning member, a first moving component, a second moving component, a first detection component, and a second detection component. The positioning member is disposed on the base and is used to limit the object to be measured. By providing the positioning member, the object to be measured can be limited to prevent it from moving during the detection process and affecting the measurement accuracy. The first moving component and the second moving component are both disposed on the base; the first detection component is connected to the first moving component, and the first moving component is used to drive the first detection component to move along the first direction X of the base to detect the length of the object to be measured through the first detection component; the second detection component is connected to the second moving component, and the second moving component is used to drive the second detection component to move along the second direction Y of the base to detect the width of the object to be measured through the second detection component; the second direction is perpendicular to the first direction. By providing the first moving component and the second moving component, the first moving component can drive the first detection component to move along the first direction, and the second moving component can drive the second detection component to move along the second moving direction. That is, for the measurement of different points in the same direction, only one detection component needs to be provided, and there is no need to provide multiple detection components at multiple points, so that the measurement of different points of an object in the same direction can be realized, saving the manufacturing cost. Moreover, by providing two moving components to drive the two detection components to move and detect respectively, the detection of different points in two directions of the object to be measured can be realized, improving the measurement efficiency and saving the measurement time. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and thus should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.
[0025] Figure 1 Schematic diagram of the detection device with the object to be measured provided in the embodiment of the present invention;
[0026] Figure 2 Schematic diagram of the detection device provided in the embodiment of the present invention.
[0027] Reference numerals: 1000 - detection device; 100 - base; 110 - mounting hole; 200 - positioning member; 300 - first moving component; 310 - first guide rail; 320 - first slider; 400 - second moving component; 410 - second guide rail; 420 - second slider; 500 - first detection component; 600 - second detection component; 700 - base support column; 800 - carrier platform; 2000 - object to be measured. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. The components of the embodiments of the present utility model described and illustrated herein generally may be arranged and designed in a variety of different configurations.
[0029] Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the claimed present utility model, but is merely representative of selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.
[0030] It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not require further definition and explanation in subsequent drawings.
[0031] In the description of the present utility model, it should be noted that if terms such as "upper", "lower", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, or the orientations or positional relationships in which the products of the present utility model are customarily placed during use, it is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.
[0032] In addition, terms such as "first", "second", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.
[0033] It should be noted that the features in the embodiments of the present utility model may be combined with each other without conflict.
[0034] During the production process, workpieces will deform for various reasons. Whether they are metal parts or plastic parts, deformation is inevitable during the production process. The amount of workpiece deformation directly affects the functions of mechanical equipment after assembly. Therefore, before assembly, it is necessary to perform dimensional inspections on the produced workpieces, such as length and width inspections, perpendicularity inspections, etc. When performing dimensional inspections on workpieces, since multiple points need to be inspected to ensure the accuracy of the inspection results. However, most current inspection devices are equipped with a dial indicator on the side of each point to be measured for measurement. There are many dial indicators set, resulting in high costs. Moreover, most inspection devices can only inspect one side at a time. To inspect the other side, the workpiece needs to be repositioned, which takes a lot of time, has low efficiency, and slow inspection speed.
[0035] Based on this, please refer to Figure 1 and Figure 2 , in the embodiments of the present utility model, the detection device 1000 provided can effectively improve the above-mentioned technical problems. The detection device 1000 can realize the measurement of different points at two directions of the object to be measured, saving the measurement time, and only one detection piece needs to be set in each direction to measure different points in the same direction, saving the manufacturing cost.
[0036] Figure 1 is a schematic diagram of the detection device 1000 with the object to be measured 2000 provided in the embodiments of the present utility model; Figure 2 is a schematic diagram of the detection device 1000 provided in the embodiments of the present utility model. As shown in Figure 1 and Figure 2 , the detection device 1000 in this embodiment includes a base 100, a positioning member 200, a first moving component 300, a second moving component 400, a first detection piece 500 and a second detection piece 600. The positioning member 200 is arranged on the base 100. The positioning member 200 is used to limit the object to be measured 2000. By setting the positioning member 200, the object to be measured can be limited to prevent the object to be measured from moving during the detection process and affecting the measurement accuracy. The number of the positioning members 200 in this embodiment is multiple, and the multiple positioning members 200 are arranged at intervals. The multiple positioning members 200 are jointly used to limit the object to be measured 2000 from moving in the first direction and the second direction. Specifically, there are four positioning members 200 in this embodiment, two are arranged at intervals in the first direction X, and two are arranged at intervals in the second direction Y. Of course, the number of the positioning members 200 can also be two, three, six, etc., which is not limited herein. In order to simplify the structure and reduce the cost, the positioning member 200 in this embodiment is a positioning pin. Of course, the positioning member 200 can also be designed as a positioning block and other structures as long as it can limit the object to be measured. The specific structure of the positioning member 200 is not limited herein.
[0037] In this embodiment, the first moving component 300 and the second moving component 400 are both arranged on the base 100; the first detecting component 500 is connected to the first moving component 300, and the first moving component 300 is used to drive the first detecting component 500 to move along the first direction X of the base 100 so as to detect the length of the object to be measured 2000 through the first detecting component 500; the second detecting component 600 is connected to the second moving component 400, and the second moving component 400 is used to drive the second detecting component 600 to move along the second direction Y of the base 100 so as to detect the width of the object to be measured 2000 through the second detecting component 600; the second direction is perpendicular to the first direction. By providing the first moving component 300 and the second moving component 400, the first moving component 300 can drive the first detecting component 500 to move along the first direction, and the second moving component 400 can drive the second detecting component 600 to move along the second moving direction. That is, only one detecting component needs to be provided for measuring different points in the same direction, and there is no need to provide multiple detecting components at multiple points, so that the measurement of different points of the object in the same direction can be realized, and the manufacturing cost is saved. Moreover, by providing two moving components to drive two detecting components to move and detect respectively, the detection of different points in two directions of the object to be measured can be realized, the measurement efficiency is improved, and the measurement time is saved.
[0038] Specifically, please refer to Figure 1 and Figure 2 In this embodiment, the first moving component 300 includes a first guide rail 310 and a first slider 320. The first guide rail 310 is arranged on the surface of the base 100, and the first slider 320 is slidably connected to the first guide rail 310; the first detecting component 500 is connected to the first slider 320. The first guide rail 310 extends along the first direction X, and the first slider 320 moves along the first guide rail 310, thereby driving the first detecting component 500 to move along the first guide rail 310. The first detecting component 500 continuously contacts the object to be measured in this direction, performs multi-point measurement on the object to be measured, and measures the length of the object to be measured.
[0039] In this embodiment, the second moving component 400 includes a second guide rail 410 and a second slider 420. The second guide rail 410 is arranged on the surface of the base 100, and the second slider 420 is slidably connected to the second guide rail 410; the second detecting component 600 is connected to the second slider 420. The second guide rail 410 extends along the second direction Y, and the second slider 420 moves along the second guide rail 410, thereby driving the second detecting component 600 to move along the second guide rail 410. The second detecting component 600 continuously contacts the object to be measured in this direction, performs multi-point measurement on the object to be measured, and measures the width of the object to be measured.
[0040] The friction coefficient between the guide rail and the slider is low, and the frictional resistance is small, enabling smooth movement, reducing impacts and vibrations during movement. Using the guide rail and slider to drive the first detection member 500 and the second detection member 600 to move can improve the detection accuracy. Moreover, the straightness of the guide rail is high and the installation screw hole error is small, making the installation and replacement of the slider very convenient.
[0041] Of course, the first moving component 300 and the second moving component 400 can also adopt other linear motion mechanisms, such as ball screws, gear racks, etc., which are determined according to actual cost requirements and measurement accuracy requirements and are not limited herein.
[0042] To ensure that the object to be measured can be in parallel contact with the first detection member 500 and the second detection member 600 for detection, please refer to Figure 1 and Figure 2 , the detection device 1000 in this embodiment further includes a carrier 800. The carrier 800 is connected to the base 100 and is used to place the object to be measured 2000; the positioning member 200 is arranged around the carrier of the object to be measured 2000. The carrier 800 has a certain height, and the carrier 800 can lift the height of the object to be measured 2000 on the surface of the base 100, so that the object to be measured 2000 and the first detection member 500 and the second detection member 600 are at the same horizontal height to improve the accuracy of the detection result.
[0043] To adjust the height of the base 100 according to the detection needs for the convenience of the operator, please continue to refer to Figure 1 and Figure 2 , the detection device 1000 in this embodiment further includes base support columns 700. The base support columns 700 are connected to the base 100 and are used to adjust the height of the base 100. Specifically, the number of base support columns 700 in this embodiment is four, and the four base support columns 700 are respectively arranged at the four corners of the base 100. Of course, the number of base support columns 700 can also be one, two, three, six, eight, etc., which is determined according to the actual situation and is not limited herein. When there is only one base support column 700, the diameter of the base support column 700 should be designed to be larger to support the entire base 100. The diameter of the base support column is determined according to the set number as long as it can ensure the stability of the entire base.
[0044] Specifically, the base 100 in this embodiment is provided with a mounting hole 110, and the base support column 700 is connected to the base 100 through the mounting hole 110. By adjusting the length of the base support column 700 extending out of the mounting hole 110 and locking the position with a nut, the height of the base 100 can be adjusted. In addition, an adjusting screw rod and a support seat can also be provided on the base support column 700. One end of the adjusting screw rod is connected to the support seat, and the other end of the adjusting screw rod is threadedly connected to the bottom of the base support column 700. By changing the insertion position of the adjusting screw rod relative to the base support column 700, the height of the base 100 can be adjusted. Moreover, a locknut is also provided on the adjusting screw rod, and the locknut can prevent the adjusting screw rod from loosening from the base 100 during use. The support seat can be fixedly connected to the adjusting screw rod, such as by welding, etc. Of course, the support seat can also be threadedly connected to the adjusting screw rod, which is not limited herein. In order to ensure the stable placement of the base 100, an anti-slip pad can also be provided at the bottom of the support seat.
[0045] In order to ensure the accuracy of detection and improve the detection precision, the first detection member 500 in this embodiment is a first dial indicator, and / or the second detection member 600 is a second dial indicator. The first detection member 500 and the second detection member 600 can both be dial indicators at the same time. Or any one of them can be a dial indicator. The dial indicator has accurate display, convenient reading, and high precision. Of course, the first detection member 500 and the second detection member 600 can also be other detection instruments such as a laser rangefinder, an electronic ruler, etc., which is not limited herein and is determined according to the actual measurement precision requirements and manufacturing costs.
[0046] According to a detection device 1000 provided by this embodiment, its working principle is as follows:
[0047] When it is necessary to detect the length and width of the object to be measured, the object to be measured is placed on the stage 800, and the positioning posts limit the movement of the object to be measured along the first direction X and the second direction Y. The first detection member 500 contacts the object to be measured and starts to measure. Then, the first detection member 500 is driven by the first moving assembly 300 and moves along the first direction X to measure the length of the object to be measured and perform multi-point detection on the contact surface. The second detection member 600 contacts the object to be measured and starts to measure. Then, the second detection member 600 is driven by the second moving assembly 400 and moves along the second direction Y to measure the width of the object to be measured and perform multi-point detection on the contact surface. The object to be measured can measure the dimensions in two directions without being re-placed, saving manpower, improving the detection efficiency, and saving the detection time. In addition, the detection device 1000 can set only one detection member for measurements at different points in the same direction, saving the manufacturing cost.
[0048] In summary, the detection device 1000 includes a base 100, a positioning member 200, a first movable component 300, a second movable component 400, a first detection member 500 and a second detection member 600. The positioning member 200 is arranged on the base 100, and the positioning member 200 is used to limit the object 2000 to be measured; the first movable component 300 and the second movable component 400 are both arranged on the base 100; the first detection member 500 is connected to the first movable component 300, and the first movable component 300 is used to drive the first detection member 500 to move along the first direction X of the base 100, so as to detect the length of the object 2000 to be measured by the first detection member 500; the second detection member 600 is connected to the second movable component 400, and the second movable component 400 is used to drive the second detection member 600 to move along the second direction Y of the base 100, so as to detect the width of the object 2000 to be measured by the second detection member 600; the second direction Y is perpendicular to the first direction X. By setting the positioning member 200, the object to be measured can be limited to prevent the object to be measured from moving during the detection process and affecting the accuracy of the measurement. By setting the first moving component 300 and the second moving component 400, the first moving component 300 can drive the first detection member 500 to move along the first direction, and the second moving component 400 can drive the second detection member 600 to move along the second moving direction, that is, only one detection member is required to measure different points in the same direction, and there is no need to set multiple detection members at multiple points, so that the measurement of different points in the same direction of the object can be achieved, saving manufacturing costs. And by setting two moving components to drive the two detection members to move and detect respectively, it is possible to detect different points in two directions of the object to be measured, improving measurement efficiency and saving measurement time.
[0049] The above are only specific implementation methods of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.
Claims
1. A detection device, characterized in that: include: Base (100); A positioning member (200), the positioning member (200) being arranged on the base (100), and the positioning member (200) being used to limit the position of the object (2000) to be measured; A first movable assembly (300) and a second movable assembly (400), wherein the first movable assembly (300) and the second movable assembly (400) are both arranged on the base (100); a first detecting member (500), the first detecting member (500) being connected to the first moving assembly (300), the first moving assembly (300) being used to drive the first detecting member (500) to move along a first direction X of the base (100), so as to detect the length of the object (2000) to be detected by the first detecting member (500); a second detecting member (600), the second detecting member (600) being connected to the second moving assembly (400), the second moving assembly (400) being used to drive the second detecting member (600) to move along a second direction Y of the base (100), so as to detect the width of the object (2000) to be detected by the second detecting member (600); The second direction Y is perpendicular to the first direction X.
2. The detection device according to claim 1, characterized in that: There are a plurality of positioning members (200), the plurality of positioning members (200) are arranged at intervals, and the plurality of positioning members (200) are used together to restrict the movement of the measured object (2000) along the first direction and the second direction.
3. The detection device according to claim 1, characterized in that: The detection device (1000) further comprises a base support column (700), wherein the base support column (700) is connected to the base (100), and the base support column (700) is used to adjust the height of the base (100).
4. The detection device according to claim 3, characterized in that: The number of the base support columns (700) is four, and the four base support columns (700) are respectively arranged at the four corners of the base (100).
5. The detection device according to claim 3, characterized in that: The base (100) is provided with a mounting hole (110), and the base support column (700) is connected to the base (100) through the mounting hole (110).
6. The detection device according to claim 1, characterized in that: The first moving component (300) comprises a first guide rail (310) and a first slider (320); the first guide rail (310) is arranged on the surface of the base (100); the first slider (320) is slidably connected to the first guide rail (310); and the first detection member (500) is connected to the first slider (320).
7. The detection device according to claim 1, characterized in that: The second moving component (400) comprises a second guide rail (410) and a second slider (420); the second guide rail (410) is arranged on the surface of the base (100); the second slider (420) is slidably connected to the second guide rail (410); and the second detection member (600) is connected to the second slider (420).
8. The detection device according to any one of claims 1 to 7, characterized in that: The detection device (1000) further comprises a stage (800), wherein the stage (800) is connected to the base (100), and the stage (800) is used to place the object to be detected (2000); the positioning member (200) is arranged around the carrier of the object to be detected (2000).
9. The detection device according to any one of claims 1 to 7, characterized in that: The positioning member (200) is a positioning pin.
10. The detection device according to any one of claims 1 to 7, characterized in that: The first detection component (500) is a first dial indicator, and / or the second detection component (600) is a second dial indicator.