Capacitor mounting bracket and motor

By designing a capacitor mounting bracket for motor junction box, the structure of the notch and snap-in section is used to facilitate the installation and fixation of the capacitor, the problem of inconvenient disassembly and assembly of the capacitor is solved, and the operating efficiency and the scope of use of the mounting bracket are improved.

CN222966836UActive Publication Date: 2025-06-10WILO CHINA
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Patent Information

Application Number
CN202421754209.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-06-10
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

In the prior art, the capacitor is located in the junction box of the motor, resulting in inconvenient disassembly and inconvenient operation, and low efficiency.

Method used

A capacitor mounting bracket is provided, including a main body part, a notch part and a snap-on part, and a non-closed arc surface is formed through the notch part to facilitate the installation and fixation of the capacitor; the clamp rope passes through the snap-on part and fixes the capacitor on the mounting bracket.

Benefits of technology

The installation process of capacitors is simplified, avoiding the cumbersome and inefficient problems caused by the need to disassemble and assemble the junction box when replacing the capacitors. It also expands the scope of use of the mounting brackets and is suitable for capacitors of a variety of radial and axial dimensions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a mounting bracket of a capacitor and a motor, the mounting bracket is used for connecting the capacitor and being fixed on a junction box of the motor, the mounting bracket comprises a main body part, a notch part and a buckle part, and the main body part is of a hollow cylindrical structure and surrounds the outer wall of the cylindrical capacitor; the notch part penetrates through the main body part and is arranged in the direction parallel to the axial direction of the main body part, and the notch part enables the main body part to be of a non-closed arc structure in the circumferential direction. The buckle parts are arranged on the outer wall of the cambered surface of the main body part and used for allowing a clamping rope to penetrate through, and at least two buckles of the buckle parts are distributed in the same circumferential direction. By adopting the scheme, the capacitor is placed in the main body part, and then the clamping rope passes through the buckling part to fix the capacitor, so that the installation of the capacitor is simplified, and the problems of tedious operation and low efficiency caused by the need of disassembling and assembling the junction box when the capacitor is replaced are avoided; in addition, through the non-closed structure of the mounting bracket, the mounting bracket can fix capacitors of various sizes, so that the application range of the mounting bracket is expanded.
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Description

Technical Field

[0001] The utility model relates to the technical field of capacitor installation, in particular to an installation bracket for a capacitor and a motor. Background Art

[0002] A capacitor-run asynchronous motor is an induction motor operating under a single-phase AC power supply. It uses a capacitor as a starting capacitor or a running capacitor to start and operate the motor under a single-phase power supply by forming a phase difference in time and space. Generally, the capacitor equipped in a single-phase motor is placed in the motor junction box. Since the sizes of capacitors with different capacities are different, when developing a new large-capacity capacitor, the size of the capacitor needs to be increased, which leads to the need for new development and customization of the motor junction box. However, the storage shelf life of the capacitor is one year, and the capacitor needs to be replaced and maintained multiple times during the use of the motor. At this time, the screws of the junction box need to be removed, resulting in complex operation and low efficiency. Summary of the Utility Model

[0003] Based on this, an installation bracket for a capacitor and a motor are provided to solve the problem in the prior art that the capacitor is located in the motor junction box, resulting in inconvenient disassembly and assembly of the capacitor.

[0004] On the one hand, the utility model provides an installation bracket for a capacitor. The installation bracket is used to connect the capacitor and is fixed on the motor junction box. The installation bracket includes:

[0005] A main body part, which is a hollow cylindrical structure and surrounds the outer wall of the cylindrical capacitor;

[0006] A notch part, which penetrates the main body part and is arranged along a direction parallel to the axial direction of the main body part. The notch part makes the main body part in a non-closed arc structure in the circumferential direction;

[0007] A buckle part, which is arranged on the outer wall of the arc surface of the main body part and is used to pass through a lanyard. There are at least two buckle parts, and at least two buckles are distributed in the same circumferential direction.

[0008] On the basis of the above technical solutions, the utility model can be further improved as follows.

[0009] In one embodiment, there are three buckle parts and they are arranged along the same circumferential direction.

[0010] In one embodiment, the buckle part protrudes along the outer wall of the main body part and forms a clamping groove that can pass through the circumferential direction of the main body part.

[0011] In one embodiment, the inner diameter of the main body part is not greater than the outer diameter of the capacitor.

[0012] In one embodiment, the radian value corresponding to the notch part is greater than 0.5π and less than π.

[0013] In one embodiment, the mounting bracket further includes:

[0014] A connecting portion, the connecting portion penetrates through the main body portion and is in a hollow columnar shape, and the connecting portion is used to connect the mounting bracket to the junction box.

[0015] In one embodiment, the mounting bracket further includes:

[0016] A weight-reducing hole, the weight-reducing hole is in a long strip shape and extends along the circumferential direction of the main body portion, and the weight-reducing hole is provided in the middle of the main body portion.

[0017] On the other hand, the present utility model also provides a motor, including a mounting bracket, and further including:

[0018] A cord clip

[0019] A capacitor, the capacitor is in a columnar shape, and the capacitor is fixed on the mounting bracket through the cord clip.

[0020] In one embodiment, it further includes:

[0021] A motor housing

[0022] A grounding screw piece, one end of the grounding screw piece is fixed at the axial end of the capacitor, and the other end of the grounding screw piece is fixed on the motor housing.

[0023] In one embodiment, it further includes:

[0024] A junction box, the junction box is connected to the wiring portion of the mounting bracket through bolts.

[0025] The beneficial effects of the present utility model are as follows: The mounting bracket forms an arc surface that is non-closed in the circumferential direction through the notch portion, so as to facilitate placing the capacitor into the main body portion, and then passing the cord clip through the buckle portion to fix the capacitor on the mounting bracket, simplifying the installation of the capacitor, making the capacitor independent from the junction box, and avoiding the problems of cumbersome operation and low efficiency caused by the need to disassemble and assemble the junction box when replacing the capacitor; in addition, through the non-closed structure of the mounting bracket, the mounting bracket has a notch portion so that the radial direction of the mounting bracket is easily deformed, so that the mounting bracket can fix capacitors with a variety of radial dimensions and a variety of axial dimensions, so as to expand the use range of the mounting bracket. By setting the mounting bracket to surround and fix the capacitor, it is convenient for the capacitor to be snapped into the mounting bracket and fixed, and the capacitor is clamped tightly on the mounting bracket through the cord clip, which plays an effect of strengthening the stability of the capacitor after being fixed; combining the cord clip and the mounting bracket, the capacitor is fixed outside the junction box, making the capacitor easier to disassemble and replace after being fixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic structural diagram of the mounting bracket in one embodiment;

[0027] Figure 2 For Figure 1 the structural schematic diagram of the mounting bracket from another angle;

[0028] Figure 3 is the structural schematic diagram of the motor in an embodiment;

[0029] Figure 4 For Figure 3 the structural schematic diagram of the motor from the second perspective;

[0030] Figure 5 For Figure 3 the structural schematic diagram of the motor from the third perspective.

[0031] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0032] 10. Mounting bracket; 11. Main body part; 12. Notch part; 13. Buckle part; 14. Connecting part; 15. Weight reduction hole;

[0033] 20. Junction box; 30. Capacitor; 40. Motor housing; 50. Grounding screw piece; 60. Card rope. Specific embodiments

[0034] In order to make the objectives, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0035] A mounting bracket for a capacitor, see Figure 1 and Figure 2 , the mounting bracket 10 is used to connect the capacitor 30 and is fixed on the junction box 20 of the motor. The mounting bracket 10 includes a main body part 11, a notch part 12 and a buckle part 13. The main body part 11 is a hollow cylindrical structure and surrounds the outer wall of the cylindrical capacitor 30; the notch part 12 penetrates the main body part 11 and is arranged along a direction parallel to the axial direction of the main body part 11. The notch part 12 makes the main body part 11 a non-closed arc structure in the circumferential direction; the buckle part 13 is arranged on the outer wall of the arc surface of the main body part 11 and is used to pass through the card rope 60. There are at least two buckle parts 13 and at least two buckles are distributed in the same circumferential direction.

[0036] The beneficial effects of this embodiment are as follows: The mounting bracket 10 forms an arc surface that is non-closed in the circumferential direction through the notch portion 12, facilitating the placement of the capacitor 30 into the main body portion 11. Subsequently, the lanyard 60 passes through the buckle portion 13 to fix the capacitor 30 on the mounting bracket 10, simplifying the installation of the capacitor 30 and separating the capacitor 30 from the junction box 20, thereby avoiding the cumbersome operation and low efficiency problems caused by the need to disassemble and assemble the junction box 20 when replacing the capacitor 30. In addition, due to the non-closed structure of the mounting bracket 10, the mounting bracket 10 has a notch portion 12, making the mounting bracket 10 easily deformable radially, so that the mounting bracket 10 can fix capacitors 30 with various radial dimensions and various axial dimensions, expanding the scope of use of the mounting bracket 10.

[0037] In some embodiments, referring to Figure 1 and Figure 2 , there are three buckle portions 13 and they are arranged along the same circumferential direction. In this way, setting multiple buckle portions 13 facilitates the passing through and fixing of the lanyard 60, and conveniently fixes the capacitor 30 firmly on the mounting bracket 10. Specifically, the number of buckle portions 13 can be increased according to requirements, and multiple buckle portions 13 can help improve the durability of the buckle portions 13.

[0038] In some embodiments, referring to Figure 1 and Figure 2 , the buckle portion 13 protrudes along the outer wall of the main body portion 11 and forms a clamping groove that can pass through circumferentially along the main body portion 11. In this way, the buckle portion 13 is provided, and the position of the clamping groove formed by the buckle portion 13 is convenient for the lanyard 60 to pass through when surrounding circumferentially, facilitating the threading of the lanyard 60 and the fixing of the capacitor 30.

[0039] In some embodiments, referring to Figure 1 and Figure 2 , the inner diameter of the main body portion 11 is not greater than the outer diameter of the capacitor 30. In this way, when the inner diameter of the main body portion 11 is equal to the outer diameter of the capacitor 30, the main body portion 11 just fits closely around the outer circumference of the capacitor 30, thus clamping the capacitor 30 tightly. When the inner diameter of the main body portion 11 is smaller than the outer diameter of the capacitor 30, the main body portion 11 can deform within a certain range, thus fixing the capacitor 30 of this size. However, when the inner diameter of the main body portion 11 is greater than the outer diameter of the capacitor 30, it is necessary to use the lanyard 60 to compress and contract the mounting bracket 10, but it is difficult for the mounting bracket 10 to contract and deform, and in this case, the tension on the lanyard 60 is too large, so this form is not used to fix the capacitor 30.

[0040] In some embodiments, referring to Figure 1 and Figure 2, the radian value corresponding to the notch portion 12 is greater than 0.5π and less than π. In this way, the notch portion 12 has a sufficient opening size, which facilitates the insertion of the capacitor 30, and at the same time ensures the circumferential surrounding range of the capacitor 30 by the mounting bracket 10 to ensure the stability after the capacitor 30 is fixed. That is, the angle of the arc surface corresponding to the notch portion 12 is greater than 90° and less than 180°.

[0041] In some embodiments, referring to Figure 1 and Figure 2 , the mounting bracket 10 further includes a connecting portion 14. The connecting portion 14 penetrates through the main body portion 11 and is in a hollow columnar shape. The connecting portion 14 is used to connect the mounting bracket 10 to the junction box 20. In this way, by providing the connecting portion 14, the middle part of the mounting bracket 10 is fixed to the junction box 20 through the connecting portion 14 to improve the stability of the mounting bracket 10.

[0042] In some embodiments, referring to Figure 1 and Figure 2 , the mounting bracket 10 further includes a weight-reducing hole 15. The weight-reducing hole 15 is in a long strip shape and extends along the circumferential direction of the main body portion 11. The weight-reducing hole 15 is provided in the middle of the main body portion 11. In this way, by providing the weight-reducing hole 15, the effects of weight reduction and material saving can be achieved. By providing the weight-reducing hole 15 in the middle, it is convenient for the mounting bracket 10 to deform within a certain range when fixing capacitors 30 of different sizes, and at the same time, the structural strength of the mounting bracket 10 is balanced, improving the durability of the mounting bracket 10.

[0043] Specifically, the weight-reducing hole 15 is in a long strip shape. One or more weight-reducing holes 15 can be provided. When multiple weight-reducing holes 15 are provided, the weight-reducing holes 15 are evenly arranged on the mounting bracket 10.

[0044] A motor, referring to Figures 3 to 5 , includes a mounting bracket 10, and further includes a cable tie 60 and a capacitor 30. The capacitor 30 is in a columnar shape. The capacitor 30 is fixed to the mounting bracket 10 through the cable tie 60. In this way, by providing the mounting bracket 10 to surround and fix the capacitor 30, it is convenient for the capacitor 30 to be inserted into and fixed in the mounting bracket 10. The capacitor 30 is clamped tightly to the mounting bracket 10 through the cable tie 60, achieving the effect of strengthening the stability after the capacitor 30 is fixed; combining the cable tie 60 and the mounting bracket 10, the capacitor 30 is fixed outside the junction box 20, making the capacitor 30 easier to disassemble and replace after being fixed.

[0045] On the basis of the above embodiments, the cable tie 60 is a zip tie. The structure of the zip tie is simple, easy to use, and conducive to cost control.

[0046] In some embodiments, referring to Figures 3 to 5, it further includes a motor housing 40 and a grounding screw piece 50. One end of the grounding screw piece 50 is fixed to the axial end of the capacitor 30, and the other end of the grounding screw piece 50 is fixed to the motor housing 40. In this way, by providing the grounding screw piece 50, fixing one end of the grounding screw piece 50 to the motor housing 40 and the other end to the capacitor 30, the capacitor 30 is grounded, and at the same time, one end of the capacitor 30 is fixed, which also improves the installation stability of the capacitor 30.

[0047] In some embodiments, referring to Figures 3 to 5 , it further includes a junction box 20, and the junction box 20 is connected to the wiring part of the mounting bracket 10 by bolts. In this way, the junction box 20 is connected to the mounting bracket 10, thereby fixing the position of the mounting bracket 10, that is, fixing the position of the capacitor 30, which is convenient for determining the position of the capacitor 30 when overhauling or replacing the capacitor 30.

[0048] In this application, referring to Figure 1 and Figure 3 , by arranging the mounting bracket of the capacitor outside the junction box 20 and fixing the mounting bracket 10 beside the junction box 20, it is convenient for the installation and disassembly of the capacitor 30. The capacitor 30 is columnar, and the mounting bracket 10 is wound around the arc surface of the capacitor 30. The capacitor 30 and the mounting bracket 10 are clamped tightly along the circumferential direction by a clamping rope 60. Since one axial end of the capacitor 30 is also fixed to the motor housing 40 by the grounding screw piece 50, the grounding screw piece 50 improves the installation stability of the capacitor 30 while completing the grounding connection; in addition, since the mounting bracket 10 has an opening and fixes the circumference of the capacitor 30, the mounting structure of this application can be applicable to capacitors 30 with various axial lengths and various radial sizes, but the outer diameter of the capacitor 30 needs to be not less than the inner diameter of the mounting bracket 10 to ensure that the mounting bracket 10 clamps the capacitor 30 along the circumferential direction.

[0049] Both the motor housing 40 and the junction box 20 are made of aluminum parts, or both are made of iron parts, and the mounting bracket 10 is made of plastic parts.

[0050] It should be noted that the illustrations provided in this embodiment only illustrate the basic concept of the present invention in a schematic manner. Therefore, only the components related to the present invention are shown in the drawings, rather than being drawn according to the number, shape and size of the components in actual implementation. The type, quantity and proportion of each component in actual implementation can be arbitrarily changed, and the component layout type may also be more complex.

[0051] The structures, proportions, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those skilled in this technology to understand and read, and are not used to limit the conditions under which the present utility model can be implemented. Therefore, they do not have substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the effects that the present utility model can produce and the purposes that can be achieved, should still fall within the scope that can be covered by the technical content disclosed in the present utility model.

[0052] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation to the present utility model.

[0053] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0054] In the present utility model, unless otherwise clearly specified and limited, the terms "install", "connect", "join", "fix", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0055] In the present utility model, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply indicates that the horizontal height of the first feature is less than that of the second feature.

[0056] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "examples", "specific examples", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0057] The above-described embodiments merely represent several implementation manners of the present application. The description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the appended claims.

Claims

1. A capacitor mounting bracket, characterized in that: The mounting bracket (10) is used to connect the capacitor (30) and is fixed on the terminal box (20) of the motor, and the mounting bracket (10) comprises: A main body (11), the main body (11) being a hollow cylindrical structure and surrounding the outer wall of the columnar capacitor (30); a notch portion (12), the notch portion (12) penetrating the main body portion (11) and arranged in a direction parallel to the axial direction of the main body portion (11), the notch portion (12) causing the main body portion (11) to present a non-closed arc structure in the circumferential direction; A buckle portion (13), the buckle portion (13) is arranged on the outer wall of the arc surface of the main body (11) and is used to pass the buckle rope (60), and the buckle portion (13) is provided with at least two buckle portions and at least the two buckle portions are distributed in the same circumferential direction.

2. The capacitor mounting bracket according to claim 1, characterized in that: There are three buckle parts (13) which are arranged along the same circumferential direction.

3. The capacitor mounting bracket according to claim 1, characterized in that: The buckle portion (13) protrudes along the outer wall of the main body (11) and forms a buckle groove that can pass through the main body (11) in the circumferential direction.

4. The capacitor mounting bracket according to claim 1, characterized in that: The inner diameter of the main body (11) is not greater than the outer diameter of the capacitor (30).

5. The capacitor mounting bracket according to claim 1, characterized in that: The arc value corresponding to the notch portion (12) is greater than 0.5π and less than π.

6. The capacitor mounting bracket according to claim 1, characterized in that: The mounting bracket (10) further comprises: A connecting portion (14), the connecting portion (14) penetrates the main body (11) and is in the shape of a hollow column, and the connecting portion (14) is used to connect the mounting bracket (10) to the junction box (20).

7. The capacitor mounting bracket according to claim 1, characterized in that: The mounting bracket (10) further comprises: A weight-reducing hole (15), the weight-reducing hole (15) is in the shape of an elongated strip and extends along the circumference of the main body (11), and the weight-reducing hole (15) is arranged in the middle of the main body (11).

8. A motor, characterized in that: The mounting bracket (10) comprises the mounting bracket (10) as claimed in any one of claims 1 to 7, and further comprises: Cable clip (60), A capacitor (30) is in a columnar shape and is fixed to the mounting bracket (10) via a clamping rope (60).

9. The motor according to claim 8, characterized in that Also includes: Motor housing (40), A grounding screw sheet (50), one end of which is fixed to the axial end of the capacitor (30), and the other end of which is fixed to the motor housing (40).

10. The motor according to claim 8, characterized in that Also includes: A junction box (20), wherein the junction box (20) is connected to the junction portion of the mounting bracket (10) via bolts.