PDU control module of new energy automobile

By designing the coordination between the driving gear and the fixed rack in the PDU control module, the rapid installation and disassembly of the seal cover is solved, and the problem of long maintenance of the seal cover in the prior art is improved, and the maintenance efficiency is ensured and the stability and firmness of the seal cover are ensured.

CN222967232UActive Publication Date: 2025-06-10苏州楚硕汽车科技有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421861411.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-06-10
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The sealing cover of the existing PDU control module is fixed by screws, which causes the screws to be gradually removed during maintenance, which takes a long time and reduces the maintenance efficiency.

Method used

A PDU control module for new energy vehicles was designed, and its sealing cover was quickly installed and disassembled through the cooperation of the driving gear and the fixed rack. The driving gear drives the fixing rack to open or shrink, achieving rapid fixation and fixation of the sealing cover.

Benefits of technology

By quickly installing and disassembling the seal cover, the maintenance time is significantly reduced, the working efficiency of internal maintenance of PDU modules is improved, and the seal cover is more stable, easy to operate and firmly fixed after installation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222967232U_ABST
    Figure CN222967232U_ABST
Patent Text Reader

Abstract

The PDU control module of the new energy automobile comprises a box body, a supporting ring is fixedly connected to the inner surface of the box body, a sealing cover is inserted into the box body, the bottom end of the sealing cover makes contact with the top end of the supporting ring, and a driving gear is rotationally connected to the position, located in the center, of the bottom end of the sealing cover. The rotating shaft is rotated to drive the driving gear to rotate together, the four fixing racks are driven to stretch in the rotating process of the driving gear, the four fixing racks enter the four fixing grooves to fix the sealing cover, the rotating shaft is reversely rotated to enable the driving gear to drive the four fixing racks to retract, and therefore the sealing cover is fixed. The fixing rack is separated from the interior of the fixing groove, fixing of the sealing cover is relieved, rapid mounting and dismounting of the sealing cover are achieved, the time spent on mounting and dismounting of the sealing cover is greatly shortened, and the working efficiency of maintaining the interior of the PDU module is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of packaging equipment, and particularly relates to a PDU control module for a new energy vehicle. Background Technique

[0002] The PDU plays a core role in power distribution and management in new energy vehicles. It is responsible for effectively distributing electrical energy to various high-voltage components, such as motors, air conditioners, battery management systems, etc., to ensure the normal operation of the vehicle. The PDU control module has multiple functions, mainly including charge and discharge control, power-on control of high-voltage components, circuit overload and short-circuit protection, high-voltage sampling, and low-voltage control. Through these functions, the PDU can achieve precise management of the vehicle's high-voltage power distribution, ensure the stable supply of electrical energy, and prevent safety problems caused by circuit failures.

[0003] Currently, the sealing covers of most PDU control modules are fixed by screws. When components such as fuses inside the PUD control module are damaged, the sealing cover needs to be opened for repair. Since the screws need to be removed one by one, it takes a relatively long time, reducing the repair efficiency of the PDU control module. Content of the Utility Model

[0004] The purpose of the utility model is to provide a PDU control module for a new energy vehicle to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A PDU control module for a new energy vehicle, including a box body. The inner surface of the box body is fixedly connected with a support ring. A sealing cover is inserted into the box body. The bottom end of the sealing cover is in contact with the top end of the support ring. A driving gear is rotatably connected to the center position at the bottom end of the sealing cover. Four fixed racks are meshed with the outer surface of the driving gear. Four fixing grooves are opened on the inner surface of the support ring. One end of each of the four fixed racks is inserted into the corresponding fixing groove.

[0006] As a further preferred embodiment of this technical solution, a rotating shaft is fixedly connected to the top end of the driving gear. The top end of the rotating shaft penetrates through the bottom end of the sealing cover and is fixedly connected with a polygonal adjusting rod. A control ring is slidably connected to the outer surface of the polygonal adjusting rod. The top end of the sealing cover is located at the rotating shaft.

[0007] As a further preferred embodiment of this technical solution, a threaded groove is opened at the top end of the polygonal adjusting rod. A limiting plate is arranged at the top end of the polygonal adjusting rod. A circular through hole is opened through the top end of the limiting plate. A fixing bolt is inserted into the circular through hole. The bottom end of the fixing bolt is threadedly connected to the threaded groove.

[0008] As a further preferred embodiment of the technical solution, a plurality of positioning blocks are fixedly connected to the bottom end of the sealing cover, and the interiors of the plurality of positioning blocks are respectively slidably connected to the outer surfaces of the four fixed racks.

[0009] As a further preferred embodiment of the present technical solution, four clamping plates are fixedly connected to the bottom end of the sealing cover, and one side of the four clamping plates is slidably connected to one side of the four fixed racks respectively.

[0010] As a further preferred embodiment of the present technical solution, a module is fixedly connected inside the box body, and connectors are fixedly connected on both sides of the box body.

[0011] The utility model provides a PDU control module for new energy vehicles, which has the following beneficial effects:

[0012] (1) The utility model drives the driving gear to rotate together with the rotating shaft by rotating the rotating shaft. During the rotation of the driving gear, the four fixed racks are driven to open, so that the four fixed racks enter the four fixed grooves to fix the sealing cover. By rotating the rotating shaft in the opposite direction, the driving gear drives the four fixed racks to contract, so that the fixed racks are disengaged from the fixed grooves, and the sealing cover is released, thereby realizing rapid installation and removal of the sealing cover, greatly reducing the time spent on installation and removal of the sealing cover, and improving the work efficiency of internal maintenance of the PDU module.

[0013] (2) The utility model fixes the rotating shaft by inserting the control ring into the fixing seat along the polygonal adjusting rod, so that the sealing cover is more stable after installation, easy to operate, and firmly fixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is an exploded schematic diagram of the sealing cover and the box body structure of the utility model;

[0016] Figure 3 It is a schematic diagram of the internal structure of the weighing box of the utility model;

[0017] Figure 4 It is an exploded schematic diagram of the weighing box and baffle structure of the utility model.

[0018] In the figure: 1. box body; 2. support ring; 3. fixing groove; 4. sealing cover; 5. driving gear; 6. fixed rack; 7. rotating shaft; 8. clamping plate; 9. positioning block; 10. fixing seat; 11. polygonal adjusting rod; 12. control ring; 13. threaded groove; 14. circular through hole; 15. fixing bolt; 16. connector; 17. module; 18. limit plate. DETAILED DESCRIPTION

[0019] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described.

[0020] The present invention provides a technical solution: As Figures 1-4 shown, in this embodiment, a PDU control module for a new energy vehicle includes a box body 1. A support ring 2 is fixedly connected to the inner surface of the box body 1. A sealing cover 4 is inserted into the box body 1. The bottom end of the sealing cover 4 is in contact with the top end of the support ring 2. A driving gear 5 is rotatably connected to the center position at the bottom end of the sealing cover 4. Four fixed racks 6 are meshed with the outer surface of the driving gear 5. Four fixing grooves 3 are formed in the inner surface of the support ring 2. One ends of the four fixed racks 6 are respectively inserted into the interiors of the four fixing grooves 3. Among them, by providing the support ring 2, the sealing cover 4 can be positioned and supported. By providing the driving gear 5, the four fixed racks 6 can be driven to move. By providing the fixing grooves 3, the sealing cover 4 can be fixed through the cooperation with the fixed racks 6.

[0021] As Figure 1 , Figure 2 and Figure 4 shown, a rotating shaft 7 is fixedly connected to the top end of the driving gear 5. The top end of the rotating shaft 7 penetrates through the bottom end of the sealing cover 4 and is fixedly connected to a polygonal adjusting rod 11. A control ring 12 is slidably connected to the outer surface of the polygonal adjusting rod 11. A fixed seat 10 is fixedly connected to the top end of the sealing cover 4 at the position of the rotating shaft 7. The bottom end of the control ring 12 is inserted into the interior of the fixed seat 10. Among them, by providing the rotating shaft 7, the driving gear 5 can be driven to rotate. By providing the polygonal adjusting rod 11, the rotating shaft 7 can be fixed through the cooperation with the control ring 12 and the fixed seat 10, improving the stability of the driving gear 5 after being fixed.

[0022] As Figure 4 shown, a threaded groove 13 is formed at the top end of the polygonal adjusting rod 11. A limiting plate 18 is provided at the top end of the polygonal adjusting rod 11. A circular through hole 14 is formed through the top end of the limiting plate 18. A fixing bolt 15 is inserted into the interior of the circular through hole 14. The bottom end of the fixing bolt 15 is threadedly connected to the interior of the threaded groove 13. By providing the limiting plate 18, the control ring 12 can be restricted to prevent the control ring 12 from falling off.

[0023] As Figure 3 and Figure 4 shown, a plurality of positioning blocks 9 are fixedly connected to the bottom end of the sealing cover 4. The interiors of the plurality of positioning blocks 9 are respectively slidably connected to the outer surfaces of the four fixed racks 6. By providing the positioning blocks 9, the fixed racks 6 can be positioned to make them more stable during the movement process.

[0024] As Figure 3 and Figure 4 shown, four pressing plates 8 are fixedly connected to the bottom end of the sealing cover 4, and one side of each of the four pressing plates 8 is slidably connected to one side of each of the four fixed racks 6. By providing the pressing plates 8, the fixed racks 6 can be closely attached to the driving gear 5, improving the meshing strength.

[0025] As Figure 1 and Figure 2 shown, a module 17 is fixedly connected inside the box body 1, and connection heads 16 are fixedly connected to both sides of the box body 1. By providing the connection heads 16, it is convenient to connect external circuits to the module 17.

[0026] The present utility model provides a PDU control module for a new energy vehicle, and the specific working principle is as follows:

[0027] When installing the sealing cover 4, the driving gear 5 is driven to rotate by rotating the rotating shaft 7. During the rotation of the driving gear 5, the four fixed racks 6 are driven to open, so that the four fixed racks 6 enter into the four fixing grooves 3 to fix the sealing cover 4. When it is necessary to disassemble the sealing cover 4, the rotating shaft 7 is rotated in the reverse direction, so that the driving gear 5 drives the four fixed racks 6 to contract, and the fixed racks 6 are disengaged from the fixing grooves 3 to release the fixation of the sealing cover. After the sealing cover 4 is fixed, the control ring 12 is inserted into the fixing seat 10 along the polygonal adjusting rod 11 to fix the rotating shaft 7.

[0028] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A PDU control module for a new energy vehicle, comprising a box body (1), characterized in that: The inner surface of the box body (1) is fixedly connected with a support ring (2), and a sealing cover (4) is inserted into the box body (1). The bottom end of the sealing cover (4) contacts the top end of the support ring (2). A driving gear (5) is rotatably connected to the bottom end of the sealing cover (4) and located at the center. Four fixed racks (6) are meshed on the outer surface of the driving gear (5). Four fixed grooves (3) are formed on the inner surface of the support ring (2), and one end of the four fixed racks (6) is respectively inserted into the inside of the four fixed grooves (3).

2. A PDU control module for a new energy vehicle according to claim 1, characterized in that: The top end of the driving gear (5) is fixedly connected to a rotating shaft (7), the top end of the rotating shaft (7) passes through the bottom end of the sealing cover (4) and is fixedly connected to a polygonal adjusting rod (11), the outer surface of the polygonal adjusting rod (11) is slidably connected to a control ring (12), the top end of the sealing cover (4) and located at the position of the rotating shaft (7) is fixedly connected to a fixing seat (10), and the bottom end of the control ring (12) is plugged into the inside of the fixing seat (10).

3. A PDU control module for a new energy vehicle according to claim 2, characterized in that: A thread groove (13) is provided at the top of the polygonal adjusting rod (11), a limiting plate (18) is provided at the top of the polygonal adjusting rod (11), a circular through hole (14) is penetrated through the top of the limiting plate (18), a fixing bolt (15) is inserted into the inside of the circular through hole (14), and the bottom end of the fixing bolt (15) is threadedly connected to the inside of the thread groove (13).

4. The PDU control module for a new energy vehicle according to claim 3, characterized in that: A plurality of positioning blocks (9) are fixedly connected to the bottom end of the sealing cover (4), and the interiors of the plurality of positioning blocks (9) are respectively slidably connected to the outer surfaces of the four fixed racks (6).

5. The PDU control module for a new energy vehicle according to claim 1, characterized in that: Four clamping plates (8) are fixedly connected to the bottom end of the sealing cover (4), and one side of the four clamping plates (8) is slidably connected to one side of the four fixed racks (6) respectively.

6. The PDU control module for a new energy vehicle according to claim 1, characterized in that: A module (17) is fixedly connected inside the box body (1), and connectors (16) are fixedly connected on both sides of the box body (1).