Cleaning equipment for auricularia polytricha processing
By designing a hairy fungus cleaning equipment with bevel gear set and eccentric wheel system, the mechanical damage caused by traditional cleaning equipment is solved, and protective cleaning of hairy fungus is achieved, which improves product quality and safety.
Patent Information
- Application Number
- CN202422230083.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-11
AI Technical Summary
During the cleaning process, traditional hair fungus cleaning equipment causes hair fungus to be damaged due to improper mechanical force control, which affects the quality and taste. The design lacks consideration for the characteristics of hair fungus, resulting in an intensified risk of mechanical damage.
The second sprocket is used to drive the third rotation shaft, and the bevel gear set and the eccentric wheel system are used to make the vertical rubber roller circumferentially move with the center of the eccentric wheel, and perform agitation cleaning to avoid damage to the hairy fungus by excessive mechanical force.
It effectively reduces the damage of hair fungus during cleaning, improves the quality and safety of the product, and extends the shelf life.
Smart Images
Figure CN222967887U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of Auricularia polytricha cleaning, in particular to a cleaning device for Auricularia polytricha processing. Background Technique
[0002] In the modern food processing field, as an edible mushroom rich in nutritional value, the refinement of the processing technology of Auricularia polytricha directly affects the quality and market competitiveness of the final product. Among them, cleaning, as the primary link in Auricularia polytricha processing, the quality of its technology is crucial. However, when traditional cleaning equipment processes Auricularia polytricha, due to improper control of mechanical force, Auricularia polytricha often suffers physical damage during the cleaning process, seriously affecting its quality and taste. The following will deeply analyze this problem from several key aspects, aiming to reveal the limitations of the existing technology and provide ideas for innovative improvement.
[0003] Excessive mechanical force is the most direct reason for the damage of Auricularia polytricha during the cleaning process. Traditional cleaning equipment mostly uses high-speed water flow or strong stirring to remove impurities and soil attached to the surface of Auricularia polytricha. Although this high-intensity physical impact can quickly achieve the cleaning effect, it poses a huge challenge to the fragile structure of Auricularia polytricha. The cap part of Auricularia polytricha has a soft texture and is extremely easy to be torn, deformed, and even partially gills are damaged under the action of strong water flow or stirring rods. This not only affects the appearance beauty of Auricularia polytricha, but more seriously, the damaged parts are prone to breed bacteria, accelerating the corruption process, thus shortening the product shelf life and reducing the food safety.
[0004] The design of the cleaning equipment lacks sufficient consideration of the characteristics of Auricularia polytricha, further increasing the risk of mechanical damage. Existing equipment is often highly versatile and suitable for cleaning a variety of food materials. However, when facing products with special textures such as Auricularia polytricha, no corresponding adjustments are made. For example, the shape, size of the cleaning tank and the design of the stirring mechanism do not fully consider the size, shape of Auricularia polytricha and its floating characteristics in water, resulting in frequent collisions between Auricularia polytricha and the tank wall, stirrer or other Auricularia polytricha individuals during the cleaning process, increasing the probability of damage. In addition, the setting of the cleaning time is not reasonable enough. The too long cleaning time makes Auricularia polytricha exposed to strong mechanical force for a long time, undoubtedly increasing the degree of damage.
[0005] The water temperature and water quality problems during the cleaning process cannot be ignored either. Too high or too low water temperature will have an adverse impact on the tissue structure of Auricularia polytricha. Especially when the water temperature is high, the fiber tissue of Auricularia polytricha will become more fragile due to the thermal expansion and contraction effect. At this time, even slight mechanical force may cause irreversible damage. In terms of water quality, if the cleaning water contains more suspended substances or minerals with high hardness, these tiny particles will rub against Auricularia polytricha under the drive of water flow, also causing slight damage. Over time, the degree of damage gradually increases.
[0006] The post - cleaning treatment process is also a potential factor leading to mechanical damage of Auricularia polytricha. After cleaning, Auricularia polytricha usually needs to go through a water - draining or drying process. If the water - draining process is too intense, or the drying temperature is set improperly, it will cause additional physical damage to the Auricularia polytricha that has already been impacted by cleaning, further affecting its quality.
[0007] Therefore, how to provide a cleaning device for Auricularia polytricha processing is an urgent problem that needs to be solved by those skilled in the art. Utility Model Content
[0008] An object of the present utility model is to provide a cleaning device for Auricularia polytricha processing. In the present utility model, the rotation of the second sprocket drives the rotation of the third rotating shaft, the rotation of the third rotating shaft drives the rotation of the bevel gear set, the rotation of the bevel gear set drives the rotation of the transmission gear, the transmission gear meshes with the tooth group, the tooth group is fixedly installed on the eccentric wheel, the transmission gear drives the rotation of the eccentric wheel, and the rotation of the eccentric wheel drives the vertical rubber roller to perform circular motion around the center of the eccentric wheel to clean the Auricularia polytricha. The self - rotation of the vertical rubber roller is changed to circular motion, and the vertical rubber roller performs stirring - type cleaning on the Auricularia polytricha, avoiding excessive mechanical force and preventing the Auricularia polytricha from being damaged during the cleaning process.
[0009] A cleaning device for Auricularia polytricha processing according to an embodiment of the present utility model includes a cleaning box, a chain - type mesh belt, a cleaning component, and a power component. Among them, the chain - type mesh belt is located inside the cleaning box, the cleaning component is rotatably installed inside, and the power component is fixedly installed on both sides of the cleaning box.
[0010] Further, a box frame is fixedly arranged at the bottom of the cleaning box.
[0011] Further, the chain - type mesh belt is arranged in a U - shaped tongue, and a first belt pulley is rotatably installed on the outside of the chain - type mesh belt.
[0012] Further, the cleaning component includes a horizontal rubber roller, a first rotating shaft, and a first sprocket. Among them, the horizontal rubber roller is rotatably installed inside the cleaning box, one end of the first rotating shaft is fixedly installed on the horizontal rubber roller, and the first sprocket is fixedly installed at the other end of the first rotating shaft.
[0013] Further, the cleaning component further includes a horizontal plate, a sleeve, and an eccentric wheel. Among them, both ends of the horizontal plate are fixedly installed on the top of the cleaning box, the sleeve is fixedly installed on the horizontal plate, and the eccentric wheel is rotatably installed inside the sleeve.
[0014] Further, the cleaning component further includes a second rotating shaft and a vertical rubber roller. The top of the second rotating shaft is fixedly installed inside the eccentric wheel, and the top of the vertical rubber roller is fixedly installed at the bottom of the second rotating shaft.
[0015] Furthermore, the cleaning component further includes a tooth group, a transmission gear, a bevel gear group, a third rotating shaft, a rotating frame plate and a second sprocket. Among them, the tooth group is fixedly installed on the top of the eccentric wheel, the axle at the bottom of the transmission gear is rotatably installed on the transverse plate, the input end of the bevel gear group is fixedly installed on the axle at the top of the transmission gear, the output end of the bevel gear group is fixedly installed on the third rotating shaft, the third rotating shaft is rotatably installed on the rotating frame plate, the bottom of the rotating frame plate is fixedly installed on the top of the transverse plate, and the second sprocket is fixedly installed on the third rotating shaft.
[0016] Furthermore, the power component includes a sprocket power box, a third sprocket, a power motor, a second pulley and a belt loop. Among them, the sprocket power box is fixedly installed on the cleaning box, the third sprocket is fixedly installed on the output shaft of the sprocket power box, the motor base of the power motor is fixedly installed on the cleaning box, the second pulley is fixedly installed on the machine shaft of the power motor, one end of the belt loop is sleeved on the first pulley, and the other end of the belt loop is sleeved on the second pulley.
[0017] The beneficial effects of the present utility model are:
[0018] In the present utility model, the rotation of the second sprocket drives the rotation of the third rotating shaft, the rotation of the third rotating shaft drives the rotation of the bevel gear group, the rotation of the bevel gear group drives the rotation of the transmission gear, the transmission gear meshes with the tooth group, the tooth group is fixedly installed on the eccentric wheel, the transmission gear drives the rotation of the eccentric wheel, and the rotation of the eccentric wheel drives the vertical rubber roller to make a circular motion with the center of the eccentric wheel as the center, so as to clean the auricularia polytricha. The rotation of the vertical rubber roller is changed to a circular motion, and the vertical rubber roller performs a stirring cleaning on the auricularia polytricha, avoiding excessive mechanical force and preventing the auricularia polytricha from being damaged during the cleaning process. Description of the Drawings
[0019] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:
[0020] Figure 1 is a schematic diagram of the overall structure of a cleaning device for processing auricularia polytricha proposed by the present utility model;
[0021] Figure 2 is a cleaning device for processing auricularia polytricha proposed by the present utility model Figure 1 magnified view of part A;
[0022] Figure 3 is a cleaning device for processing auricularia polytricha proposed by the present utility model Figure 1 magnified view of part B.
[0023] In the figure: 1. Cleaning box; 2. Chain-type mesh belt; 3. Cleaning component; 3.1. Horizontal rubber roller; 3.2. First rotating shaft; 3.3. First sprocket; 3.4. Horizontal plate; 3.5. Sleeve; 3.6. Eccentric wheel; 3.7. Second rotating shaft; 3.8. Vertical rubber roller; 3.9. Tooth group; 3.10. Driving gear; 3.11. Bevel gear set; 3.12. Third rotating shaft; 3.13. Rotating frame plate; 3.14. Second sprocket; 4. Power component; 4.1. Sprocket power box; 4.2. Third sprocket; 4.3. Power motor; 4.4. Second pulley; 4.5. Belt loop; re5. Box frame; 6. First pulley. Detailed implementation mode
[0024] Now, the present utility model will be further described in detail with reference to the attached drawings. These drawings are all simplified schematic diagrams, only showing the basic structure of the present utility model in a schematic way, so they only show the components related to the present utility model.
[0025] Please refer to Figures 1 to 3 , the present utility model provides a cleaning device for Auricularia polytricha processing, including a cleaning box 1, a chain-type mesh belt 2, a cleaning component 3 and a power component 4. Among them, the chain-type mesh belt 2 is located inside the cleaning box 1, the cleaning component 3 is rotatably installed inside, the power component 4 is fixedly installed on both sides of the cleaning box 1, the bottom of the cleaning box 1 is fixedly provided with a box frame 5, the chain-type mesh belt 2 is arranged in a U-shaped tongue, and the outside of the chain-type mesh belt 2 is rotatably installed on the first pulley 6.
[0026] Specifically, the cleaning component 3 includes a horizontal rubber roller 3.1, a first rotating shaft 3.2 and a first sprocket 3.3. Among them, the horizontal rubber roller 3.1 is rotatably installed inside the cleaning box 1, the rubber of the horizontal rubber roller 3.1 adopts a food-grade soft rubber material, one end of the first rotating shaft 3.2 is fixedly installed on the horizontal rubber roller 3.1, the first sprocket 3.3 is fixedly installed on the other end of the first rotating shaft 3.2, and the cleaning component 3 also includes a horizontal plate 3.4, a sleeve 3.5 and an eccentric wheel 3.6. Among them, both ends of the horizontal plate 3.4 are fixedly installed on the top of the cleaning box 1, the sleeve 3.5 is fixedly installed on the horizontal plate 3.4, the eccentric wheel 3.6 is rotatably installed in the sleeve 3.5, and the eccentric wheel 3.6 is used for eccentric rotation to avoid excessive mechanical force causing damage to Auricularia polytricha during the cleaning process.
[0027] The cleaning assembly 3 further includes a second rotating shaft 3.7 and a vertical rubber roller 3.8. The top of the second rotating shaft 3.7 is fixedly installed inside the eccentric wheel 3.6, and the top of the vertical rubber roller 3.8 is fixedly installed at the bottom of the second rotating shaft 3.7. The rubber of the vertical rubber roller 3.8 is made of food-grade soft rubber material. The cleaning assembly 3 further includes a gear set 3.9, a transmission gear 3.10, a bevel gear set 3.11, a third rotating shaft 3.12, a rotating frame plate 3.13 and a second sprocket 3.14. Among them, the gear set 3.9 is fixedly installed on the top of the eccentric wheel 3.6, the axle at the bottom of the transmission gear 3.10 is rotatably installed on the transverse plate 3.4, the input end of the bevel gear set 3.11 is fixedly installed on the axle at the top of the transmission gear 3.10, the output end of the bevel gear set 3.11 is fixedly installed on the third rotating shaft 3.12, the third rotating shaft 3.12 is rotatably installed on the rotating frame plate 3.13, the bottom of the rotating frame plate 3.13 is fixedly installed on the top of the transverse plate 3.4, and the second sprocket 3.14 is fixedly installed on the third rotating shaft 3.12.
[0028] More specifically, the power assembly 4 includes a sprocket power box 4.1, a third sprocket 4.2, a power motor 4.3, a second pulley 4.4 and a belt loop 4.5. Among them, the sprocket power box 4.1 is fixedly installed on the cleaning box 1, the third sprocket 4.2 is fixedly installed on the output shaft of the sprocket power box 4.1, the motor base of the power motor 4.3 is fixedly installed on the cleaning box 1, the second pulley 4.4 is fixedly installed on the shaft of the power motor 4.3, one end of the belt loop 4.5 is sleeved on the first pulley 6, and the other end of the belt loop 4.5 is sleeved on the second pulley 4.4.
[0029] Furthermore, when the power motor 4.3 is started, the power motor 4.3 drives the second pulley 4.4, the rotation of the second pulley 4.4 drives the belt loop 4.5, the belt loop 4.5 drives the first pulley 6 to rotate, and the rotation of the first pulley 6 drives the rotation of the chain-type mesh belt 2 to drive the transportation of the Auricularia polytricha.
[0030] When the sprocket power box 4.1 is started, the sprocket power box 4.1 drives the third sprocket 4.2 to rotate. The chain is sleeved on the first sprocket 3.3, the second sprocket 3.14 and the third sprocket 4.2. The rotation of the third sprocket 4.2 drives the first sprocket 3.3 and the second sprocket 3.14, and the first sprocket 3.3 and the second sprocket 3.14 maintain rotation.
[0031] The rotation of the first sprocket 3.3 drives the first rotating shaft 3.2, and the rotation of the first rotating shaft 3.2 drives the rotation of the transverse rubber roller 3.1. The rotation of the transverse rubber roller 3.1 is used to clean the Auricularia polytricha.
[0032] The rotation of the second sprocket wheel 3.14 drives the rotation of the third rotating shaft 3.12. The rotation of the third rotating shaft 3.12 drives the rotation of the bevel gear set 3.11. The rotation of the bevel gear set 3.11 drives the rotation of the transmission gear 3.10. The transmission gear 3.10 meshes with the gear set 3.9. The gear set 3.9 is fixedly installed on the eccentric wheel 3.6. The transmission gear 3.10 drives the rotation of the eccentric wheel 3.6. The rotation of the eccentric wheel 3.6 drives the vertical rubber roller 3.8 to perform a circular motion around the center of the eccentric wheel 3.6 to clean the auricularia polytricha. The self-rotation of the vertical rubber roller 3.8 is changed to perform a circular motion, and the vertical rubber roller 3.8 performs a stirring cleaning on the auricularia polytricha to avoid excessive mechanical force and damage to the auricularia polytricha during the cleaning process.
[0033] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A cleaning device for processing Auricularia auricula, characterized in that: The invention comprises a cleaning box (1), a chain mesh belt (2), a cleaning component (3) and a power component (4), wherein the chain mesh belt (2) is located inside the cleaning box (1), the cleaning component (3) is rotatably installed inside, and the power component (4) is fixedly installed on both sides of the cleaning box (1).
2. A cleaning device for processing Auricularia auricula according to claim 1, characterized in that: A box frame (5) is fixedly arranged at the bottom of the cleaning box (1).
3. A cleaning device for processing Auricularia auricula according to claim 1, characterized in that: The chain mesh belt (2) is arranged in a U-shaped tongue, and the outer side of the chain mesh belt (2) is rotatably mounted on the first pulley (6).
4. A cleaning device for processing Auricularia auricula according to claim 1, characterized in that: The cleaning component (3) comprises a transverse rubber roller (3.1), a first rotating shaft (3.2) and a first sprocket (3.3), wherein the transverse rubber roller (3.1) is rotatably mounted inside the cleaning box (1), one end of the first rotating shaft (3.2) is fixedly mounted on the transverse rubber roller (3.1), and the first sprocket (3.3) is fixedly mounted on the other end of the first rotating shaft (3.2).
5. A cleaning device for processing Auricularia auricula according to claim 4, characterized in that: The cleaning assembly (3) further comprises a transverse plate (3.4), a sleeve (3.5) and an eccentric wheel (3.6), wherein both ends of the transverse plate (3.4) are fixedly mounted on the top of the cleaning box (1), the sleeve (3.5) is fixedly mounted on the transverse plate (3.4), and the eccentric wheel (3.6) is rotatably mounted in the sleeve (3.5).
6. A cleaning device for processing Auricularia auricula according to claim 5, characterized in that: The cleaning assembly (3) further comprises a second rotating shaft (3.7) and a vertical rubber roller (3.8), wherein the top of the second rotating shaft (3.7) is fixedly mounted inside the eccentric wheel (3.6), and the top of the vertical rubber roller (3.8) is fixedly mounted on the bottom of the second rotating shaft (3.7).
7. A cleaning device for processing Auricularia auricula according to claim 6, characterized in that: The cleaning assembly (3) further comprises a gear set (3.9), a transmission gear (3.10), a bevel gear set (3.11), a third rotating shaft (3.12), a rotating frame plate (3.13) and a second sprocket (3.14), wherein the gear set (3.9) is fixedly mounted on the top of the eccentric wheel (3.6), the axle at the bottom of the transmission gear (3.10) is rotatably mounted on the transverse plate (3.4), the input end of the bevel gear set (3.11) is fixedly mounted on the axle at the top of the transmission gear (3.10), the output end of the bevel gear set (3.11) is fixedly mounted on the third rotating shaft (3.12), the third rotating shaft (3.12) is rotatably mounted on the rotating frame plate (3.13), the bottom of the rotating frame plate (3.13) is fixedly mounted on the top of the transverse plate (3.4), and the second sprocket (3.14) is fixedly mounted on the third rotating shaft (3.12).
8. The cleaning equipment for processing Auricularia auricula according to claim 1, characterized in that: The power assembly (4) comprises a sprocket power box (4.1), a third sprocket (4.2), a power motor (4.3), a second belt pulley (4.4) and a belt ring (4.5), wherein the sprocket power box (4.1) is fixedly mounted on the cleaning box (1), the third sprocket (4.2) is fixedly mounted on the output shaft of the sprocket power box (4.1), the motor seat of the power motor (4.3) is fixedly mounted on the cleaning box (1), the second belt pulley (4.4) is fixedly mounted on the machine shaft of the power motor (4.3), one end of the belt ring (4.5) is sleeved on the first belt pulley (6), and the other end of the belt ring (4.5) is sleeved on the second belt pulley (4.4).