Full-automatic pelleting machine
By designing a fully automatic pill making machine, using the coordinated work of feeding, cutting, forming and material guide devices, the problem that the existing pill making machine cannot achieve continuous and rapid preparation of meatballs and maintaining the characteristics of meatballs, and achieve high-speed production demand and high-quality product production in the food industry.
Patent Information
- Application Number
- CN202421838596.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing pill making machine cannot achieve continuous and rapid preparation of meatballs, and it is difficult to maintain the characteristics of small density, good roundness, and smooth surface, which cannot meet the high-speed production needs of the food industry.
A fully automatic pill making machine is designed, including a frame structure, an electrically controlled box, a feeding device, a powder spreading device, a cutting device, a molding wheel device and a material guide device. Through the coordinated work of these components, the process of automatic feeding, cutting, forming and exporting balls is realized.
It has achieved continuous and rapid preparation of meatballs, keeping the characteristics of small density, good roundness and smooth surface, meeting the high-speed production needs of the food industry and improving production efficiency and product quality.
Smart Images

Figure CN222967901U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing equipment, in particular to a full-automatic pill making machine. Background Art
[0002] Existing pill making machines are generally used for making pills. However, since the medicine strips for making pills need to be prepared in advance, the pill making machines generally only have the functions of segmenting and rounding the medicine strips, and cannot realize the functions of automatic feeding and feeding segmentation. Therefore, they cannot be directly applied to the food industry. For example, they cannot be used to prepare products such as egg yolk pills and large pills and other products in the shape of large non-stuffed pills. Patent No.: CN218900219U discloses a semi-automatic pill making machine, which includes a support frame, a pill making component and a feeding tray. The pill making component is installed at the upper end of the support frame, and the feeding tray is connected below the pill making component. A middle guard plate is also installed at the upper end of the support frame. An upper protection component is detachably installed on the upper part of the middle guard plate. The upper protection component includes an upper cover plate, a first clamping plate and a second clamping plate. The first clamping plate is detachably connected to one end of the upper cover plate, and the second clamping plate is movably connected to the end of the upper cover plate far from the first clamping plate. One end of the first clamping plate is bent, and one end of the second clamping plate is bent. A through hole is opened on the upper cover plate, and the bent ends of the first clamping plate and the second clamping plate are close to each other at the through hole opened on the upper cover plate.
[0003] However, this kind of medicine pill making machine cannot be directly applied to the processing of food pills, so it cannot meet the requirements of continuously and quickly preparing pills in the food processing process. Directly using ordinary pill rolling machines and medicine pill making machines cannot keep the pills with the characteristics of small density, good roundness and smooth surface.
[0004] Therefore, there is still a need to improve the existing technology. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a full-automatic pill making machine, aiming to solve the technical problems that the pill making machine cannot realize continuous and rapid preparation of pills, and cannot keep the pills with the characteristics of small density, good roundness and smooth surface.
[0006] To achieve the above object, the technical solution of the present utility model is: a fully automatic pill making machine, which includes: a frame structure, an electric control box, a feeding device, a powder spraying device, a cutting and pulling device, a forming wheel device and a guiding device; an electric control box and a feeding device are installed at one end of the top plate of the frame structure, and a powder spraying device and a cutting and pulling device are installed from left to right at the other end; a conveying device is also installed below the cutting and pulling device; a forming wheel device is installed inside the frame structure, and the forming wheel device is located below the conveying device; the guiding device is installed inside the frame structure, one end of the guiding device is docked with the output end of the forming wheel device, and the other end of the guiding device extends out of the front side of the guiding frame structure; the output end of the feeding device conveys the skin material onto the conveyor belt of the conveying device.
[0007] For the fully automatic pill making machine described above, wherein, the feeding device includes: a skin material power component, a gear box, a hopper, a screw conveyor and a discharging pump body, the screw conveyor is installed inside the hopper, and one end of the screw conveyor is driven by the gear box, the gear box is installed at one end of the hopper and is connected to the skin material power component, and the gear box is driven by the skin material power component; the discharging pump body is connected to the other end of the hopper.
[0008] For the fully automatic pill making machine described above, wherein, the discharging pump body conveys the skin material to the conveyor belt of the conveying device through a skin material guiding pipe.
[0009] For the fully automatic pill making machine described above, wherein, the conveying device includes: a conveyor belt, a driving wheel set, a driven wheel set, a conveying support plate, a guiding plate and a conveying power component; the conveying support plate is fixed on the top plate of the frame structure through a fixing frame; the driving wheel set and the driven wheel set are respectively installed on the fixing frames at both ends of the conveyor belt, the conveyor belt is sleeved between the driving wheel set and the driven wheel set, the conveying support plate is located in the middle of the conveyor belt, the guiding plate is arranged on the front side of the conveying support plate, and a baffle is provided on the conveying support plate; the conveying power component drives the driving wheel set to rotate, and the conveying power component is installed on the bottom surface of the top plate of the frame structure.
[0010] For the fully automatic pill making machine described above, wherein, the powder spraying device includes: a powder hopper for containing powder and a powder spraying brush for spraying powder, the powder spraying brush is installed inside the powder hopper and is located at the lower port of the powder hopper, and the powder spraying brush is driven synchronously by the conveying power component.
[0011] The full-automatic pill making machine described above, wherein the cutting and pulling device includes: a cutting knife assembly, a servo motor, side plates, a support pipe, and a brushing mechanism; there are two side plates, and the two side plates are connected by a support pipe; the outer side surface of the bottom of the side plate is installed on the top plate of the frame structure through a fixed seat; the servo motor is fixed on the inner side surface of the side plate, the cutting knife assembly is installed on the inner side surface of the side plate, and is installed on the same side plate as the servo motor; the brushing mechanism is installed at the lower ends of the two side plates and is located above the conveyor belt; the servo motor drives the cutting knife assembly through a belt to cut the leather material, and at the same time drives the brushing mechanism to brush the cut leather material onto the forming wheel device; a support frame is also installed on the outer side surface of the side plate, and an observation and protection plate is installed on the support frame.
[0012] The full-automatic pill making machine described above, wherein the cutting knife assembly includes: a pulley, a cutting knife, a cutting knife connecting rod, a cutting knife sliding seat, and a guide rail. The guide rail is fixed on the inner side surface of the side plate. The upper end of the cutting knife is fixedly connected to the cutting knife sliding seat, and the cutting knife sliding seat is slidably installed on the guide rail. The two ends of the cutting knife connecting rod are respectively hinged to the cutting knife sliding seat and the pulley, and the pulley is connected to the servo motor through a belt.
[0013] The full-automatic pill making machine described above, wherein the brushing mechanism includes: a brushing rotating shaft and a brush. The brushing rotating shaft is installed between the two side plates through bearings, and the brushing rotating shaft is driven to rotate by the servo motor. The brush is fixed on the brushing rotating shaft.
[0014] The full-automatic pill making machine described above, wherein the forming wheel device includes: support side plates, support connecting rods, a toothed forming wheel, and a first forming wheel; there are two support side plates, and the two support side plates are fixedly connected by a support connecting rod. The two ends of the toothed forming wheel and the first forming wheel are respectively installed on the support side plates through diamond-shaped bearing seats; gears are respectively installed at one ends of the toothed forming wheel and the first forming wheel, and the gears are driven by a forming motor installed at the bottom of the frame structure. The forming motor is connected to a forming speed reducer through a belt, and the forming speed reducer is connected to the gears through a chain.
[0015] The full-automatic pill making machine described above, wherein a powder receiving tank is also installed inside the frame structure, and the powder receiving tank is located below the output port of the conveyor belt.
[0016] Beneficial effects: The utility model is used for producing various products in the shape of large meatballs without fillings, and has the characteristics of low density, good roundness, smooth surface, etc. Through the cooperation of the feeding device and the powder sprinkling device, automatic feeding can be realized, and then the conveying device is used to convey to the cutting and pushing device to cut the skin material into sections, and the forming is carried out in the pushing knife forming wheel device. Finally, the formed meatballs are exported through the guiding device. Therefore, continuous and rapid preparation of meatballs can be realized, and processes such as conveying the skin material, cutting the skin material, and forming the meatballs are included. Therefore, full-automatic production of meatballs can be realized, and the high-speed production requirements of the food industry can be met. The produced products have a round and smooth appearance, high yield rate and stable operation, and are ideal food machinery for producing egg yolk meatballs and large meatball products. Brief Description of the Drawings
[0017] Figure 1 is a three-dimensional view of the utility model.
[0018] Figure 2 is a cross-sectional view of the utility model.
[0019] Figure 3 is a three-dimensional view of the feeding device of the utility model.
[0020] Figure 4 is a three-dimensional view of the conveying device of the utility model.
[0021] Figure 5 is a three-dimensional view of the cutting and pushing device of the utility model.
[0022] Figure 6 is a three-dimensional view of the forming wheel group device of the utility model. Detailed Embodiment
[0023] To make the purpose, technical solutions and advantages of the utility model clearer and more definite, the following further describes the utility model in detail with reference to the attached drawings and by way of examples.
[0024] Such as Figure 1-6As shown, the utility model discloses a fully automatic pill making machine, which comprises: a frame structure 1 for realizing the supporting and load-bearing functions of various parts of the whole machine, an electric control box 2 for realizing the starting and stopping of parts and the auxiliary control functions of the whole machine, a feeding device 3, a powdering device 4 for powdering the product and putting it therein to realize longitudinal feeding, a cutting and pulling device 5, a forming wheel device 6 and a material guiding device 7; the electric control box 2 and the feeding device 3 are installed on one end of the top plate 10 of the frame structure 1, and the powdering device 4 and the cutting and pulling device 5 are installed on the other end from left to right; a conveying device 8 is also installed below the cutting and pulling device 5; a forming wheel device 6 is also installed in the frame structure 1, and the forming wheel device 6 is located below the conveying device 8; the material guiding device 7 is installed in the frame structure 1, one end of the material guiding device 7 is connected to the output end of the forming wheel device 6, and the other end of the material guiding device 7 extends out of the front side of the frame structure 1; the output end of the feeding device 3 conveys the leather material to the conveying device 8.
[0025] The conveying device 8 is used to convey the product leather and powder through this device. The leather is transported to the appropriate position, and the remaining powder continues to be transported forward on the conveyor belt; the function of the feeding device 3 is to put the product leather that needs to be added horizontally here and then supply it from the longitudinal direction to the horizontal direction through the discharging pump body; the cutting and shifting device 5: is to transport the product leather to the appropriate position, and the leather cutting and shifting functions are realized through this device; the function of the forming wheel device 6 is to shift the leather to fall into this device, and the product forming and rounding functions are realized through this device; the material guiding device 7 is to pass the formed product through this device to realize the product collection function.
[0026] Specifically, the feeding device 3 includes: a leather power assembly 30, a gear box 31, a hopper 32, a dough auger 33 and a discharge pump body 34. The dough auger 33 is installed in the hopper 32, and one end of the dough auger 33 is driven by the gear box 31. The gear box 31 is installed at one end of the hopper 32 and is connected to the leather power assembly 30. The gear box 31 is driven by the leather power assembly 30; the discharge pump body 34 is connected to the other end of the hopper 32.
[0027] The leather power assembly can drive the gear box, and then the gear box drives the dough auger, so as to realize the transportation of leather. The leather is transported to the conveyor belt of the conveying device through the discharge pump body, thereby realizing the purpose of automatic feeding.
[0028] Preferably, the discharge pump body 34 transports the leather material to the conveyor belt of the conveying device 8 through the leather material guide pipe 35 .
[0029] Specifically, the conveying device 8 includes: a conveyor belt 9, a driving wheel set 11, a driven wheel set 12, a conveying support plate 13, a material guiding plate 14, and a conveying power assembly 15; the conveying support plate 13 is fixed on the top plate 10 of the frame structure 1 through a fixing frame 80; the driving wheel set 11 and the driven wheel set 12 are respectively installed on the fixing frames 80 at both ends of the conveyor belt 9, the conveyor belt 9 is sleeved between the driving wheel set 11 and the driven wheel set 12, the conveying support plate 13 is located in the middle of the conveyor belt 9, the material guiding plate 14 is arranged on the front side of the conveying support plate 13, and a material retaining plate 16 is arranged on the conveying support plate 13; the conveying power assembly 15 drives the driving wheel set 11 to rotate, and the conveying power assembly 15 is installed on the bottom surface of the top plate 10 of the frame structure 1.
[0030] The utility model can realize the lateral conveying of leather materials through the conveyor belt, and the conveying support plate can provide a certain supporting force for the conveyor belt to prevent the conveyor belt from collapsing and sagging, resulting in unsmooth conveying; secondly, the material guiding plate can guide the cut and pushed leather material end to fall into the forming wheel device.
[0031] Specifically, the powder spraying device 4 includes: a powder hopper 40 for containing powder materials and a powder brushing device 41 for spraying powder materials; the powder brushing device 41 is installed in the powder hopper 40 and is located at the lower port of the powder hopper 40, and the powder brushing device 41 is synchronously driven by the conveying power assembly 15; through the powder brushing device, the flour in the powder hopper can be sprayed onto the leather material to prevent the leather material from sticking to the conveyor belt.
[0032] Specifically, the cutting and pushing device 5 includes: a cutting knife assembly 50, a servo motor 51, side plates 52, a support pipe 53, and a brushing mechanism 54; there are two side plates 52, and the two side plates 52 are connected through the support pipe 53; the outer side surface of the bottom of the side plate 52 is installed on the top plate 10 of the frame structure 1 through a fixing seat 17; the servo motor 51 is fixed on the inner side surface of the side plate 52, the cutting knife assembly 50 is installed on the inner side surface of the side plate 52 and is installed on the same side plate as the servo motor 51; the brushing mechanism 54 is installed at the lower ends of the two side plates 52 and is located above the conveyor belt 9; the servo motor 51 drives the cutting knife assembly 50 to cut the leather material through a belt, and at the same time drives the brushing mechanism 54 to push the cut leather material down to the forming wheel device 6; a support frame 18 is also installed on the outer side surface of the side plate 52, and an observation and protection plate 19 is installed on the support frame 18.
[0033] After adopting the above structure, the utility model can drive the cutting knife assembly and the brushing mechanism through the servo motor. The cutting knife assembly can cut the leather material conveyed by the conveyor belt into sections, and then the brushing mechanism can push the cut leather material to slide into the forming wheel device.
[0034] Specifically, the cutter assembly 50 includes: a pulley 500, a cutter 501, a cutter connecting rod 502, a cutter slide 503 and a guide rail 504. The guide rail 504 is fixed on the inner side surface of the side plate 52. The upper end of the cutter 501 is fixedly connected to the cutter slide 503. The cutter slide 503 is slidably mounted on the guide rail 504. Both ends of the cutter connecting rod 502 are hinged to the cutter slide 503 and the pulley 500 respectively. The pulley 500 is connected to the servo motor 51 through a belt.
[0035] After adopting the above structure, in this utility model, the servo motor drives the pulley, the pulley drives the cutter connecting rod to move up and down, and then drives the cutter slide to move on the guide rail, driving the cutter to move up and down, thereby realizing cutting and segmenting the leather material.
[0036] Specifically, the brush mechanism 54 includes: a brush rotating shaft 20 and a brush 21. The brush rotating shaft 20 is installed between the two side plates 52 through bearings. The brush rotating shaft 20 is driven to rotate by the servo motor 51. The brush 21 is fixed on the brush rotating shaft 20.
[0037] Specifically, the forming wheel device 6 includes: supporting side plates 60, supporting connecting rods 61, toothed forming wheels 62 and first forming wheels 63. There are two supporting side plates 60. The two supporting side plates 60 are connected and fixed through the supporting connecting rods 61. Both ends of the toothed forming wheels 62 and the first forming wheels 63 are respectively installed on the supporting side plates 60 through diamond-shaped bearing seats 64. One ends of the toothed forming wheels 62 and the first forming wheels 63 are respectively installed with gears. The gears are driven by a forming motor 22 installed at the bottom of the frame structure. The forming motor 22 is connected to a forming speed reducer 23 through a belt. The forming speed reducer 23 is connected to the gears through a chain.
[0038] Preferably, a powder receiving groove 24 is further installed in the frame structure 1. The powder receiving groove 24 is located below the output port of the conveyor belt 9.
[0039] Working principle: A. By starting the feeding device (see the leather material power group), the gears in the gearbox are driven to rotate, and then the surface auger is driven by the gears to push the leather material in the hopper forward.
[0040] B. The servo motor drives the brush rotating shaft, and the brush rotating shaft drives the brush to rotate to scrape the leather material and realize the lateral output of the leather material through the guiding device.
[0041] C. By starting the transportation power assembly to drive the conveyor belt and the powder spraying device, after the leather material is laterally output, it comes to this device for transportation and powder spraying functions.
[0042] D. Start the servo motor of the cutting and pulling device to drive the cutter assembly and the brush mechanism, and adjust the time of the control card to coordinate the length of the leather cut by the cutter and the appropriate position of the brush mechanism;
[0043] E. The leather material falls to the forming wheel device, through which the product forming and rounding functions are realized;
[0044] F. The formed products are passed through the material guiding device to realize the product collection function.
[0045] The utility model is used to produce various large meatball-shaped products without fillings, which have the characteristics of small density, good roundness, smooth surface, etc. Through the feeding device cooperating with the powder spreading device, automatic feeding can be realized, and then the conveying device is used to convey the leather material to the cutting and shifting device to cut the leather material into sections, and the knife forming wheel device is used to form the leather material, and finally the formed meatballs are guided out by the guiding device, so continuous and rapid preparation of meatballs can be realized. The utility model has the working steps of conveying leather material, cutting leather material, and forming meatballs, so full-automatic production of meatballs can be realized, which can meet the needs of high-speed production in the food industry.
[0046] The above is only the preferred implementation mode of the utility model, which certainly cannot be used to limit the scope of rights of the utility model. It should be pointed out that for technicians in this technical field, any modification or equivalent replacement of the technical solution of the utility model without creative work does not deviate from the protection scope of the technical solution of the utility model.
Claims
1. A fully automatic pill making machine, characterized in that: include: A frame structure, an electric control box, a feeding device, a powder sprinkling device, a cutting and pulling device, a forming wheel device and a material guiding device; an electric control box and a feeding device are installed on one end of the top plate of the frame structure, and a powder sprinkling device and a cutting and pulling device are installed on the other end from left to right; a conveying device is also installed below the cutting and pulling device; a forming wheel device is also installed in the frame structure, and the forming wheel device is located below the conveying device; the material guiding device is installed in the frame structure, one end of the material guiding device is connected to the output end of the forming wheel device, and the other end of the material guiding device extends out of the front side of the frame structure; the output end of the feeding device conveys the leather material to the conveying device.
2. The fully automatic pill making machine according to claim 1, characterized in that: The feeding device includes: a leather power assembly, a gear box, a hopper, a dough auger and a discharge pump body. The dough auger is installed in the hopper, and one end of the dough auger is driven by the gear box. The gear box is installed at one end of the hopper and connected to the leather power assembly. The gear box is driven by the leather power assembly; the discharge pump body is connected to the other end of the hopper.
3. The fully automatic pill making machine according to claim 2, characterized in that: The discharging pump body conveys the leather material to the belt of the conveying device through the leather material guide pipe.
4. The fully automatic pill making machine according to claim 3, characterized in that: The conveying device includes: a conveyor belt, a driving wheel group, a driven wheel group, a conveying pallet, a material guide plate and a transportation power component; the conveying pallet is fixed on the top plate of the frame structure through a fixing frame; the driving wheel group and the driven wheel group are respectively installed on the fixing frames at both ends of the conveyor belt, the conveyor belt is sleeved between the driving wheel group and the driven wheel group, the conveying pallet is located in the middle of the conveyor belt, the material guide plate is arranged on the front side of the conveying pallet, and a material baffle plate is arranged on the conveying pallet; the transportation power component drives the driving wheel group to rotate, and the transportation power component is installed on the bottom surface of the top plate of the frame structure.
5. The fully automatic pill making machine according to claim 4, characterized in that: The powder spreading device comprises: a powder hopper for containing powder and a powder spreading brush for spreading powder. The powder spreading brush is installed in the powder hopper and located in the lower port of the powder hopper. The powder spreading brush is synchronously driven by the transport power component.
6. The fully automatic pill making machine according to claim 5, characterized in that: The cutting and pulling device includes: a cutting knife assembly, a servo motor, a side panel, a support tube and a brush mechanism; the side panel consists of two pieces, and the two side panels are connected by a support tube; the bottom outer side surface of the side panel is mounted on the top plate of the frame structure through a fixing seat; the servo motor is fixed on the inner side surface of the side panel, and the cutting knife assembly is mounted on the inner side surface of the side panel and is mounted on the same side panel as the servo motor; the brush mechanism is mounted at the lower ends of the two side panels and is located above the conveyor belt; the servo motor drives the cutting knife assembly through the belt to cut the leather material, and at the same time drives the brush mechanism to push the cut leather material down to the forming wheel device; the outer side surface of the side panel is also mounted with a support frame, and the support frame is mounted with an observation protective plate.
7. The fully automatic pill making machine according to claim 6, characterized in that: The cutter assembly includes: a pulley, a cutter, a cutter connecting rod, a cutter slide and a guide rail, wherein the guide rail is fixed on the inner side of the side plate, the upper end of the cutter is fixedly connected to the cutter slide, the cutter slide is slidably mounted on the guide rail, the two ends of the cutter connecting rod are respectively hinged to the cutter slide and the pulley, and the pulley is connected to the servo motor via a belt.
8. The fully automatic pill making machine according to claim 6, characterized in that: The brush mechanism comprises: a brush rotating shaft and a brush. The brush rotating shaft is installed between two side plates through a bearing. The brush rotating shaft is driven to rotate by a servo motor. The brush is fixed on the brush rotating shaft.
9. The fully automatic pill making machine according to claim 6, characterized in that: The forming wheel device includes: a supporting side plate, a supporting connecting rod, a toothed forming wheel and a first forming wheel; the supporting side plates are divided into two parts, and the two supporting side plates are connected and fixed by a supporting connecting rod, and both ends of the toothed forming wheel and the first forming wheel are respectively installed on the supporting side plates through diamond bearing seats; one end of the toothed forming wheel and the first forming wheel are respectively installed with gears, and the gears are driven by a forming motor installed at the bottom of the frame structure, and the forming motor is connected to the forming reducer through a belt, and the forming reducer is connected to the gear through a chain.
10. The fully automatic pill making machine according to claim 6, characterized in that: A powder receiving trough is also installed in the frame structure, and the powder receiving trough is located below the output port of the conveyor belt.
Citation Information
Patent Citations
Semi-automatic pelleting machine
CN218900219U