Novel curved-surface mechanical mud scraper

By using curved scraper and grid strip structure arranged in front and back in the sludge scraper, the bypass structure of the sludge is destroyed and the layer-by-layer progress of the sludge is achieved, and the existing sludge scraper is solved in the poor flowability and mechanical failure problems when dealing with sludge such as calcium, magnesium, zinc and fluorine ion precipitates, which significantly improves the sludge scraping effect and equipment reliability.

CN222969259UActive Publication Date: 2025-06-13KOOVINE ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422007165.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-06-13
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

When existing sludge scrapers deal with sludge containing calcium, magnesium, zinc and fluoride ion precipitates, the sludge has poor fluidity and is prone to form a bridge structure, which leads to the sludge being unable to effectively clean the sludge, which leads to mechanical failure after long-term operation.

Method used

A new type of curved mechanical mud scraper is designed, using scraper and gate strip structures arranged in dislocation front and rear to destroy the bridge structure of the sludge, and the precipitated sludge is transferred layer by layer through the misaligned curved scraper and scraped into the mud bucket or collection trough.

Benefits of technology

It significantly improves the sludge scraping effect of sludge, destroys the bridge structure of sludge, solves the frequent maintenance of equipment by inorganic sludge, and reduces operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel curved surface mechanical mud scraper which comprises a water pool body, a driving device is arranged at the top of the water pool body, a rotating shaft is arranged at the output end of the driving device, a frame is arranged on the rotating shaft, grid bars are arranged on the frame at intervals, and the grid bars are arranged in the four directions of the frame and staggered in height. And a scraping plate is arranged at the bottom of the frame. The sludge treatment device is simple in structure, a bridging structure formed by sludge is destroyed by the scrapers and the grid bars which are arranged in a front-back staggered manner, meanwhile, settled sludge is progressively conveyed layer by layer and scraped into a sludge hopper or a collecting tank under the action of the staggered curved-surface scrapers, the problem of frequent maintenance of equipment caused by inorganic sludge is well solved, and the sludge treatment efficiency is improved. And other operation costs are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of wastewater treatment devices, and particularly relates to a novel curved surface mechanical sludge scraper. Background Technique

[0002] The sludge scraper plays a very important role in the field of sewage treatment and is widely used in the water treatment sedimentation tank. Through its special central drive design, the sludge scraper moves the scraper to the bottom of the equipment, pushing the sludge and silt towards the centralized sludge outlet or sludge collection tank, thereby realizing the cleaning of the dirt at the bottom.

[0003] Under normal organic sludge conditions, the sludge scraper operates effectively. However, when encountering sludge containing calcium, magnesium, zinc, and fluoride ion precipitates, due to the easy formation of a bridging structure in the molecular structure of the sludge, the fluidity is very poor. Especially after the sludge scraper passes, "channels" will form at the grid bars and the scraper radius, and the sludge cannot be scraped into the mud hopper. After long-term operation, sludge discharge cannot be carried out. Over time, the sludge scraper will be overloaded and mechanical failures will occur, making it unable to operate. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a novel curved surface mechanical sludge scraper, which has a simple structure. The scraper and grid bar structures arranged in a front-back staggered manner destroy the bridging structure formed by the sludge, and at the same time, under the action of the staggered curved surface scraper, the precipitated sludge is advanced layer by layer and scraped into the sludge hopper or collection tank, and it also well solves the problem of frequent maintenance of the equipment caused by inorganic sludge and reduces other operating costs.

[0005] To solve the above technical problem, the utility model provides a novel curved surface mechanical sludge scraper, which includes a water tank body. A driving device is arranged at the top of the water tank body. A rotating shaft is arranged at the output end of the driving device. A frame is arranged on the rotating shaft. Grid bars are arranged on the frame at intervals. The grid bars are arranged along four directions of the frame and have staggered heights. A scraper is arranged at the bottom of the frame. A water tank mud hopper is arranged at the bottom of the water tank body.

[0006] Further, the frame is arranged in a cross-shaped manner.

[0007] Further, it includes curved surface mud guiding plates. The curved surface mud guiding plates are installed obliquely at intervals on the grid bars. The curved surface mud guiding plates above the middle of the grid bars are arranged in a staggered manner with the curved surface mud guiding plates at the bottom.

[0008] Further, the scrapers are arranged in a front-back staggered manner. The scrapers are installed obliquely on the frame at an installation angle of 60 degrees.

[0009] Further, the scraper is arranged in a curved surface shape.

[0010] Furthermore, the material used for the scraper is steel material.

[0011] The beneficial effects of the present utility model are as follows: 1. The device has a remarkable sludge scraping effect on the sludge. The front and rear staggered arrangement of the sludge scraping plates and the grid structure destroys the bridging structure formed by the sludge, and at the same time, under the action of the staggered curved surface mud guiding plate, the precipitated sludge is gradually advanced and scraped into the pool mud hopper or the collection tank.

[0012] 2. It well solves the problem of frequent maintenance of the equipment caused by inorganic sludge and reduces other operating costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is the overall structural schematic diagram of the present utility model.

[0014] Figure 2 is the top view of the present utility model.

[0015] Figure 3 is the schematic diagram of the scraper of the present utility model.

[0016] Explanation of the reference numerals in the drawings: 1. Pool body; 2. Driving device; 3. Rotating shaft; 4. Frame; 5. Grid; 6. Scraper; 7. Pool mud hopper; 8. Curved surface mud guiding plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The following further illustrates the present utility model in conjunction with the drawings and specific embodiments, so that those skilled in the art can better understand the present utility model and be able to implement it, but the examples given are not intended to limit the present utility model.

[0018] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.

[0019] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0020] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "linkage", "fixation", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0021] In the present utility model, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the horizontal height of the first feature is less than that of the second feature.

[0022] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation.

[0023] Refer to Figures 1 to 3 As shown, an embodiment of a new type of curved surface mechanical sludge scraper of the present utility model includes a pool body 1. A driving device 2 is provided at the top of the pool body 1. A rotating shaft 3 is provided at the output end of the driving device 2. A frame 4 is provided on the rotating shaft 3. Grid bars 5 are arranged at intervals on the frame 4. The grid bars 5 are arranged along four directions of the frame 4 and have staggered heights. A scraper 6 is provided at the bottom of the frame 4. A pool sludge hopper 7 is provided at the bottom of the pool body 1.

[0024] The frame 4 is arranged in a cross shape, including a curved surface mud guiding plate 8. The curved surface mud guiding plates 8 are installed obliquely at intervals on the grid bars 5. The curved surface mud guiding plates 8 above the middle of the grid bars 5 are arranged in a dislocation manner with the curved surface mud guiding plates 8 at the bottom. The scrapers 6 are arranged in a front-back dislocation manner. The scrapers 6 are obliquely installed on the frame 4 at an installation angle of 60 degrees. The scrapers 6 are arranged in a curved surface shape, all for the purpose of having a wide coverage range.

[0025] Improvement of the scraper 6: The scraper 6 of the traditional sludge scraper is vertically arranged symmetrically on the left and right sides. After improvement, the arrangement of the scraper 6 is first changed to four directions of left, right, front and back, and the front and back scrapers 6 are not arranged with the same radius. The arrangement of the scraper 6 is changed to a staggered arrangement. And the vertical installation is changed to an inclined installation with an angle of about 60°. The material of the scraper 6 of the traditional sludge scraper is rubber or fiberglass. After improvement, the material of the scraper 6 is changed to steel to increase the hardness of the scraper 6;

[0026] Improvement of the grid bar 5: The grid bar 5 of the traditional sludge scraper is vertically arranged symmetrically on the left and right sides. After improvement, the grid bar 5 is changed to be arranged in the left, right, front and back directions, and at the same time, the grid bar 5 is arranged asymmetrically, and the front and back grid bars 5 are arranged in a staggered manner. At the same time, a curved steel plate is installed on the grid bar 5, and is obliquely installed in the lower, middle and upper layers of the grid bar 5. The arrangement is also that the upper, middle and lower layers are arranged in a staggered manner front and back.

[0027] The above-described embodiments are only preferred embodiments given to fully illustrate the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the present invention is subject to the claims.

Claims

1. A new type of curved mechanical scraper, characterized in that: The invention comprises a pool body (1), a driving device (2) is arranged on the top of the pool body (1), a rotating shaft (3) is arranged at the output end of the driving device (2), a frame (4) is arranged on the rotating shaft (3), grid bars (5) are arranged at intervals on the frame (4), the grid bars (5) are arranged along four directions of the frame (4) and are staggered in height, a scraper (6) is arranged at the bottom of the frame (4), and a pool mud bucket (7) is arranged at the bottom of the pool body (1).

2. The new curved mechanical scraper according to claim 1 is characterized in that: The frame (4) is arranged in a cross shape.

3. The new curved mechanical scraper according to claim 1 is characterized in that: It comprises a curved mud guide plate (8), wherein the curved mud guide plate (8) is installed obliquely at intervals on the grid bar (5), and the curved mud guide plate (8) upward from the middle of the grid bar (5) is staggered with the curved mud guide plate (8) at the bottom.

4. The new curved mechanical scraper according to claim 1 is characterized in that: The scraper (6) is staggered front and back, and the scraper (6) is obliquely installed on the frame (4) with an installation angle of 60 degrees.

5. The new curved mechanical scraper according to claim 1, characterized in that: The scraper (6) is arranged in a curved surface.

6. The new curved mechanical scraper according to claim 1, characterized in that: The scraper (6) is made of steel.