Mud scraper position controller

By dividing the cylinder of the sludge scraper position controller into two parts and designing and installing components, the problem of spring replacement difficulty in traditional sludge scraper position controller is solved, and the convenience of spring replacement and effective utilization of resources is achieved.

CN222969260UActive Publication Date: 2025-06-13CHANGSHA LANGLI WATER SUPPLY CO LTD
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Patent Information

Application Number
CN202422150085.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-06-13
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The springs of the traditional mud scraper position controller are prone to tiny cracks and eventually break after a long period of use, causing the overall component to lose its elastic connection effect and cannot be replaced. Just replace the entire component, resulting in waste of resources.

Method used

A mud scraper position controller is designed, by dividing the original cylinder into a first cylinder and a second cylinder, and connecting the two cylinders through an installation assembly, allowing the spring to be replaced without replacing the entire cylinder.

Benefits of technology

It avoids the need to replace the entire cylinder after the spring is damaged, reduces resource waste and improves the maintenance of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222969260U_ABST
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Abstract

The utility model discloses a mud scraper position controller which comprises a first barrel, a second barrel is arranged on one side of the first barrel, a spring is arranged on one side, opposite to the second barrel, of the first barrel, and the mud scraper position controller further comprises a second barrel, and the mounting assembly is arranged at the joint of the first barrel body and the second barrel body, and the mounting assembly is used for mounting and dismounting the first barrel body and the second barrel body. Through the design of the first barrel body, the second barrel body, the mounting assembly and the limiting assembly, an original barrel body is divided into the first barrel body and the second barrel body, the two barrel bodies are connected through the mounting assembly, and when springs in the two barrel bodies need to be replaced, the two barrel bodies are detached through the mounting assembly, so that the replacement of the springs in the two barrel bodies is facilitated. And the spring is replaced from the two barrel bodies, the two barrel bodies are fixed through the mounting assembly after replacement is completed, and the situation that the barrel bodies need to be replaced after the spring is damaged is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge tank equipment, in particular to a sludge scraper position controller. Background Technique

[0002] A sludge scraper is a device used to handle sludge in a sedimentation tank or sedimentation trough, and is widely used in sewage treatment plants and industrial wastewater treatment systems. The role of the position controller in the sludge scraper system is to control the movement and position of the sludge scraper.

[0003] The traditional position controller is composed of a cylinder body, a travel switch, a linkage rod, a locking assembly and a pressing part. When in use, the position of the position controller is fixed through the locking assembly, and then the linkage rod is used to connect the position controller with the sludge scraper. When the sludge scraper moves, it drives the linkage rod to move, and the moving linkage rod drives the pressing part to move. When the pressing part moves to touch the travel switch, the travel switch is used to detect the moving distance of the sludge scraper. During the long-term use of the spring, due to continuous extrusion, the spring will produce tiny cracks and eventually break. After the spring is installed, both ends of the cylinder body are welded and sealed. When the spring is deformed or broken, the assembly loses the elastic connection effect, and the original component spring cannot be taken out, and only the whole needs to be replaced, thus causing waste of resources. Content of the Utility Model

[0004] The purpose of the utility model is to provide a sludge scraper position controller to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a sludge scraper position controller, including a first cylinder body, a second cylinder body is arranged on one side of the first cylinder body, a spring is arranged on the side of the first cylinder body opposite to the second cylinder body, and further includes;

[0006] An installation component, the installation component is arranged at the connection of the first cylinder body and the second cylinder body, and the installation component is used for installing and disassembling the first cylinder body and the second cylinder body;

[0007] A control component, the control component is arranged on the top of the first cylinder body;

[0008] A limiting component, the limiting component is arranged on the side of the first cylinder body opposite to the second cylinder body, and the limiting component is used for limiting the movement of the spring.

[0009] Preferably, a linkage rod is inserted and connected on one side of the first cylinder body, and a locking rod is inserted and connected on one side of the second cylinder body.

[0010] Preferably, the installation assembly includes a plurality of third nuts fixedly connected to the other side of the first cylinder body, a plurality of second nuts are fixedly connected to the other side of the second cylinder body, a bolt is threadedly inserted through the middle parts of the third nut and the second nut, and a first nut is threadedly sleeved on one end of the bolt.

[0011] Preferably, the limiting assembly includes positioning columns fixedly connected to one ends of the linkage rod and the locking rod, a limiting column is fixedly connected to one side of each of the plurality of positioning columns, and the plurality of limiting columns are respectively inserted through both sides of the spring.

[0012] Preferably, a telescopic cylinder is fixedly connected to one side of one of the limiting columns, a telescopic rod is inserted through the side of the telescopic cylinder, both the telescopic cylinder and the telescopic rod are inserted through the middle of the spring, and the telescopic rod is fixedly connected to one side of the other limiting column.

[0013] Preferably, the control assembly includes a connection block fixedly connected to the top of one of the positioning columns, a fourth nut is fixedly connected to the top end of the connection block, a screw rod is threadedly inserted through the middle of the fourth nut, a fifth nut is threadedly sleeved on the middle of the screw rod, and a travel switch is fixedly connected to the top end of the second cylinder body.

[0014] Preferably, a through hole is opened at the top of the first cylinder body, and the connection block is inserted through the inside of the through hole.

[0015] The technical effects and advantages of the present utility model:

[0016] Through the design of the first cylinder body, the second cylinder body, the installation assembly and the limiting assembly, the original cylinder body is divided into the first cylinder body and the second cylinder body, and the installation assembly is used to connect the two cylinder bodies. When the springs in the two cylinder bodies need to be replaced, the two cylinder bodies are disassembled through the installation assembly, and the springs are replaced from the two cylinder bodies. After the replacement is completed, the two cylinder bodies are fixed through the installation assembly, avoiding the situation that the cylinder body needs to be replaced when the spring is damaged. Brief Description of the Drawings

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.

[0018] Figure 2 It is a top-view structural schematic diagram of the present utility model.

[0019] Figure 3 It is a front-sectional structural schematic diagram of the present utility model.

[0020] Figure 4 It is a partial front-sectional structural schematic diagram of the present utility model.

[0021] In the figure: 1. first cylinder; 2. second cylinder; 3. spring; 4. mounting assembly; 401. first nut; 402. second nut; 403. third nut; 404. bolt; 5. control assembly; 501. screw rod; 502. connecting block; 503. fourth nut; 504. fifth nut; 505. travel switch; 6. connecting rod; 7. locking rod; 8. through hole; 9. limiting assembly; 901. positioning column; 902. limiting column; 903. telescopic cylinder; 904. telescopic rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides Figures 1-4 The scraper position controller shown comprises a first cylinder 1, a second cylinder 2 is arranged on one side of the first cylinder 1, a spring 3 is arranged on the side opposite to the first cylinder 1 and the second cylinder 2, and further comprises;

[0024] An installation component 4, which is arranged at the connection between the first cylinder 1 and the second cylinder 2, and is used for installing and removing the first cylinder 1 and the second cylinder 2;

[0025] A control component 5, which is arranged on the top of the first cylinder 1;

[0026] The limiting component 9 is arranged on a side of the first cylinder 1 opposite to the second cylinder 2 , and is used to limit the movement of the spring 3 .

[0027] It should be noted that the original cylinder is divided into a first cylinder 1 and a second cylinder 2, and the two cylinders are connected by an installation component 4, so that the overall cylinder can be disassembled. When the spring 3 in the first cylinder 1 and the second cylinder 2 needs to be replaced, the first cylinder 1 and the second cylinder 2 are disassembled by the installation component 4, and the spring 3 is replaced from the first cylinder 1 and the second cylinder 2. After the replacement is completed, the first cylinder 1 and the second cylinder 2 are fixed by the installation component 4 to avoid the need to replace the cylinder after the spring 3 is damaged.

[0028] Specifically, a linkage rod 6 is inserted and connected to one side of the first cylinder 1 , and a locking rod 7 is inserted and connected to one side of the second cylinder 2 .

[0029] It should be noted that the provided locking rod 7 is fixed to one side of the second cylinder body 2 by a nut. The provided locking rod 7 is used to fix the position of the controller. During use, the position of the locking rod 7 is fixed by a bolt 404, and the position of the controller is fixed by the locking rod 7 at the fixed position.

[0030] Specifically, the installation assembly 4 includes a plurality of third nuts 403 fixedly connected to the other side of the first cylinder body 1. A plurality of second nuts 402 are fixedly connected to the other side of the second cylinder body 2. A bolt 404 is threadedly inserted through the middle of the third nut 403 and the second nut 402. A first nut 401 is threadedly sleeved on one end of the bolt 404.

[0031] It should be noted that the provided second nut 402 is fixedly connected to the other side of the second cylinder body 2 by welding. The provided third nut 403 is fixedly connected to the other side of the first cylinder body 1 by welding. When it is necessary to fix the positions of the two cylinder bodies, first align the first cylinder body 1 with the second cylinder body 2, and align the second nut 402 with the third nut 403. Then, insert the bolt 404 through the middle of the third nut 403 and the second nut 402 in sequence. Finally, threadedly sleeve the first nut 401 on one end of the bolt 404, and fix the space between the second nut 402 and the third nut 403 by the extrusion of the bolt head of the bolt 404 and the first nut 401, and fix the first cylinder body 1 and the second cylinder body 2 by the positions of the second nut 402 and the third nut 403 at the fixed positions; when it is necessary to disassemble the first cylinder body 1 and the second cylinder body 2, directly remove the first nut 401 from the bolt 404, and remove the bolt 404 from the second nut 402 and the third nut 403, so as to disassemble the first cylinder body 1 and the second cylinder body 2.

[0032] Specifically, the limiting assembly 9 includes positioning posts 901 fixedly connected to one end of the linkage rod 6 and the locking rod 7. A limiting post 902 is fixedly connected to one side of each of the plurality of positioning posts 901. The plurality of limiting posts 902 are respectively inserted through both sides of the spring 3. A telescopic cylinder 903 is fixedly connected to one side of one of the limiting posts 902. A telescopic rod 904 is inserted through one side of the telescopic cylinder 903. Both the telescopic cylinder 903 and the telescopic rod 904 are inserted through the middle of the spring 3. The telescopic rod 904 is fixedly connected to one side of the other limiting post 902.

[0033] It should be noted that through holes are provided on both the first cylinder body 1 and the second cylinder body 2, and the horizontal longitudinal area of the provided through holes is smaller than the horizontal longitudinal cross-sectional area of the positioning post 901, so that the positioning post 901 cannot be removed from the first cylinder body 1 and the second cylinder body 2 through the through holes. A limiting post 902 is provided on one side where the two positioning posts 901 face each other. When it is necessary to fix the position of the spring 3, both ends of the spring 3 are respectively sleeved on the outer walls of the two limiting posts 902. During use, the movement of the spring 3 is restricted by the limiting posts 902. The telescopic cylinder 903 is in the shape of a cylinder with a circular hole provided in the middle, and the circular hole is adapted to the telescopic rod 904. When one of the limiting posts 902 moves towards the side of the other limiting post 902, the telescopic cylinder 903 is driven by one of the positioning posts 901 to move towards the side of the telescopic rod 904, and the position of the spring 3 is blocked by the telescopic cylinder 903 and the telescopic rod 904 to prevent the spring 3 from deforming randomly.

[0034] Specifically, the control component 5 includes a connection block 502 fixedly connected to the top of one of the positioning posts 901. The top of the connection block 502 is fixedly connected with a fourth nut 503. A screw rod 501 is threadedly inserted through the middle of the fourth nut 503. A fifth nut 504 is threadedly sleeved on the middle of the screw rod 501. The top of the second cylinder body 2 is fixedly connected with a travel switch 505. A through hole 8 is provided at the top of the first cylinder body 1, and the connection block 502 is inserted through the inside of the through hole 8.

[0035] It should be noted that the screw rod 501 is provided at the top of the first cylinder body 1, and the travel switch 505 is provided at the top of the second cylinder body 2. When it is necessary to replace the spring 3, the first cylinder body 1 and the second cylinder body 2 are directly disassembled and the spring 3 is replaced. After replacing the spring 3, the positions between the screw rod 501 and the travel switch 505 are still fixed, so that no adjustment of the travel is required after replacement. The provided travel switch 505 is a switch device for controlling a circuit and is widely used in industrial automation and control systems. It usually consists of a mechanical component and an electrical switch. When an object touches it, the travel switch 505 is used to detect the position of the object and control the start and stop of the machine. When the mechanical component is used, it will trigger the opening and closing of the switch. The fourth nut 503 and the fifth nut 504 are used to limit the position of the screw rod 501, and the position of the screw rod 501 is adjusted by moving the screw rod 501 on the fourth nut 503. When the object pushes the linkage rod 6 to move, the linkage rod 6 drives the positioning post 901, the connection block 502, the fourth nut 503 and the screw rod 501 to move. When the end of the screw rod 501 touches the travel switch 505, the position of the object is detected by the travel switch 505 and the start and stop of the machine are controlled.

[0036] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A scraper position controller, characterized in that: The invention comprises a first cylinder (1), a second cylinder (2) is arranged on one side of the first cylinder (1), a spring (3) is arranged on the side of the first cylinder (1) opposite to the second cylinder (2), and further comprises: An installation assembly (4), the installation assembly (4) being arranged at the connection between the first cylinder (1) and the second cylinder (2), and the installation assembly (4) being used for installing and removing the first cylinder (1) and the second cylinder (2); A control component (5), wherein the control component (5) is arranged on the top of the first cylinder (1); A limiting component (9) is arranged on a side of the first cylinder (1) opposite to the second cylinder (2), and the limiting component (9) is used to limit the movement of the spring (3).

2. A scraper position controller according to claim 1, characterized in that: A linkage rod (6) is inserted and connected to one side of the first cylinder (1), and a locking rod (7) is inserted and connected to one side of the second cylinder (2).

3. A scraper position controller according to claim 1, characterized in that: The mounting assembly (4) comprises a plurality of third nuts (403) fixedly connected to the other side of the first cylinder (1); a plurality of second nuts (402) fixedly connected to the other side of the second cylinder (2); a bolt (404) is threadedly inserted and connected in the middle of the third nuts (403) and the second nuts (402); and one end of the bolt (404) is threadedly sleeved with the first nut (401).

4. A scraper position controller according to claim 1, characterized in that: The limiting assembly (9) comprises a positioning column (901) fixedly connected to one end of the linkage rod (6) and the locking rod (7), one side of each of the plurality of positioning columns (901) is fixedly connected to a limiting column (902), and the plurality of limiting columns (902) are respectively inserted and connected to both sides of the spring (3).

5. A scraper position controller according to claim 4, characterized in that: A telescopic cylinder (903) is fixedly connected to one side of one of the limit columns (902), a telescopic rod (904) is inserted and connected to one side of the telescopic cylinder (903), the telescopic cylinder (903) and the telescopic rod (904) are both inserted and connected in the middle of the spring (3), and the telescopic rod (904) is fixedly connected to one side of the other limit column (902).

6. A scraper position controller according to claim 4, characterized in that: The control assembly (5) comprises a connection block (502) fixedly connected to the top of one of the positioning columns (901); a fourth nut (503) is fixedly connected to the top of the connection block (502); a screw rod (501) is inserted and connected through the middle thread of the fourth nut (503); a fifth nut (504) is sleeved on the middle thread of the screw rod (501); and a travel switch (505) is fixedly connected to the top of the second cylinder (2).

7. A scraper position controller according to claim 6, characterized in that: The top of the first cylinder (1) is provided with a through hole (8), and the connecting block (502) is inserted and connected inside the through hole (8).