Multifunctional filtering inner core structure of noise reduction device

By designing a multi-functional filter inner core structure, using a filter cartridge with a multi-layer support structure, and combining different filter materials, the problem of cumbersome saturation and maintenance of the filter element of the noise reduction device is solved, and an efficient and environmentally friendly noise reduction effect is achieved.

CN222969500UActive Publication Date: 2025-06-13THREE GORGES JINSHAJIANG CHUANYUN HYDROPOWER DEV CO LTD
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Patent Information

Application Number
CN202421974651.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-06-13
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

After the existing noise reduction device absorbs oil mist and dust impurities during the noise reduction process, the filter element is prone to saturation, resulting in cumbersome maintenance, long time, high cost, and uneven filling materials. It only has the noise reduction function, which cannot meet the needs of safety, environmental protection, high efficiency and noise reduction.

Method used

A multifunctional filter inner core structure is designed, and a filter cartridge with a multi-layer support structure is used, including multiple interconnected support cartridges. Each support cartridge can be filled with different filter materials, such as oil-absorbing material layer, activated carbon layer and noise-reducing sound insulation cotton, achieving an integrated design and convenient installation and replacement.

Benefits of technology

It realizes quick replacement of the filter cartridge in the noise reduction device, improves noise reduction efficiency and environmental protection, reduces maintenance time and cost, and meets the needs of safe, environmentally friendly and efficient noise reduction.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222969500U_ABST
Patent Text Reader

Abstract

The utility model discloses a multifunctional filter inner core structure of a noise reduction device, and relates to the technical field of pressure vessel pressure removal and noise reduction, liquid filtration and air treatment, the multifunctional filter inner core structure comprises a filter inner core body, the filter inner core body comprises a filter cartridge and a lower end cover, and the filter cartridge adopts a multi-layer supporting structure; the filter cartridge comprises a plurality of support cartridges which are communicated with one another and filled with filter materials, an air inlet is formed in the top of the filter cartridge, and the bottom of the filter cartridge is connected with a lower end cover. According to the utility model, various filtering materials can be combined, the integrated design is realized, the installation is convenient, the internal filtering materials can be conveniently replaced after the adsorption is saturated, and the defects of weak functions of oil mist adsorption, impurity particle adsorption, noise reduction and the like of a noise reduction device can be further overcome.
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Description

Technical Field

[0001] The utility model relates to the technical fields of pressure vessel pressure relief and noise reduction, liquid filtration, and air treatment, and specifically relates to a multi-functional filter inner core structure for a noise reduction device. Background Art

[0002] In fields such as the hydropower industry, machinery manufacturing, industrial and mining enterprises, etc., pressure vessels are required to store compressed gas. During the maintenance process of pressure gas tanks, pressure relief is needed. The pressure relief is accompanied by high-frequency noise that affects occupational health, as well as problems such as oil mist and dust during the pressure relief process. In response to this series of problems, a safe and environmentally friendly pressure relief and noise reduction device has been developed. However, during the noise reduction process, the noise reduction device adsorbs oil mist and dust impurities, which will cause the noise reduction filling cotton filter element inside the noise reduction device to become saturated. For the problem of filter element saturation, the traditional method is to first stop the operation and disassemble the noise reduction device, then replace the internal noise reduction adsorption material, and then reassemble the noise reduction device. First, the whole process is cumbersome, the maintenance time is long, which affects the construction period and the cost is high. Secondly, the internal adsorption material of the noise reduction device is filled unevenly by manual labor. Finally, the filling adsorption material is single and only has the function of noise reduction. Some filling materials have a little function of adsorbing oil mist and impurities. Nowadays, it cannot meet the requirements of safe, environmentally friendly and high-efficiency noise reduction. Therefore, this application designs a multi-functional filter inner core structure for a noise reduction device to achieve quick replacement of the filter cartridge and adsorption filtration material inside the noise reduction device, so as to achieve the purpose of quicker, more environmentally friendly and higher-efficiency noise reduction. Content of the Utility Model

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a multi-functional filter inner core structure for a noise reduction device. Through a multi-layer support structure, also called a composite structure, a variety of filter media are combined to achieve an integrated design and convenient installation. After the internal filter material is saturated with adsorption, it can also be conveniently replaced, which can further make up for the deficiencies of the noise reduction device in functions such as adsorbing oil mist, impurity particles, noise reduction and noise elimination.

[0004] The purpose of the utility model is achieved by the following technical solutions: A multi-functional filter inner core structure for a noise reduction device, the multi-functional filter inner core structure includes a filter inner core body, the filter inner core body includes a filter cartridge and a lower end cover, the filter cartridge adopts a multi-layer support structure, the filter cartridge includes several support cylinders filled with filter materials that are interconnected, an air inlet is arranged at the top of the filter cartridge, and the bottom is connected to the lower end cover.

[0005] The filter cartridge includes a first support cylinder, a second support cylinder, a third support cylinder and a fourth support cylinder. The second support cylinder is sleeved outside the first support cylinder and there is a space between the second support cylinder and the first support cylinder. The third support cylinder is sleeved outside the second support cylinder and there is a space between the third support cylinder and the second support cylinder. The fourth support cylinder is sleeved outside the third support cylinder and there is a space between the fourth support cylinder and the third support cylinder.

[0006] A plurality of exhaust holes are evenly arranged in the circumferential direction of the first support cylinder, the second support cylinder, the third support cylinder and the fourth support cylinder to ensure smooth flow of the air flow without impact.

[0007] An oil-absorbing material layer is filled between the second support cylinder and the first support cylinder, which is used to adsorb the oil mist during the pressure relief process and achieve a certain degree of sound absorption and noise reduction.

[0008] An activated carbon layer is filled between the third support cylinder and the second support cylinder, which is used to adsorb other impurities during the pressure relief process and achieve a certain degree of sound absorption and noise reduction.

[0009] A noise reduction sound insulation cotton is filled between the fourth support cylinder and the third support cylinder, which is used to adsorb the noise during the pressure relief process.

[0010] An oil collecting box is arranged at the bottom of the lower end cover. After the oil-absorbing material layer is saturated with adsorbed oil, the excess oil flows to the bottom oil collecting box under the influence of its own gravity, which is convenient for recovery.

[0011] An annular sealing groove is arranged at the top of the filter cartridge, and a sealing O-ring is filled in the sealing groove. An internal thread is arranged on the inner side of the top of the filter cartridge. The sealing O-ring can ensure good contact and no air leakage when the top of the filter cartridge is connected to the noise reduction device.

[0012] The bottom of the filter cartridge is threadedly connected to the lower end cover, which is convenient for replacing other filter components subsequently.

[0013] The beneficial effects of the present utility model are as follows:

[0014] 1. The top of the filter cartridge of the present utility model adopts an end face sealing design, with good sealing effect and the sealing O-ring is convenient for replacement.

[0015] 2. The filter cartridge of the present utility model adopts a three-stage filtration design, with evenly distributed holes in the circumferential direction of the filter cartridge to ensure exhaust. According to different scenarios, the number of support cylinders inside the filter cartridge can be increased to meet the filtration requirements. A variety of filter materials can be filled between the support cylinders, and any combination can meet the filtration requirements of different scenarios.

[0016] 3. The present utility model can not only be paired with a noise reduction device to achieve noise reduction and adsorption of oil mist during the noise reduction process, but also can be filtered according to different scenarios, such as liquid filtration such as oil coalescence separation, sewage treatment, reverse osmosis, etc., and can also achieve air purification, etc.

[0017] 4. The bottom of the present utility model is provided with an oil collecting box to automatically collect the oil throughout the process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view structural schematic diagram of the present utility model;

[0019] Figure 2 is the top view of Figure 1 ;

[0020] Figure 3 is the structural schematic diagram of the lower end cover and the oil collecting box;

[0021] Figure 4 is Figure 3 the top view of

[0022] Figure 5 is Figure 1 the semi-sectional structural schematic diagram of , the left half is the external structural schematic diagram, and the right half is the internal sectional structural schematic diagram;

[0023] Figure 6 is Figure 5 the enlarged structural schematic diagram of part A of ;

[0024] In the figure: 1 - sealing groove, 2 - first support cylinder, 3 - oil absorption material layer, 4 - second support cylinder, 5 - activated carbon layer, 6 - third support cylinder, 7 - noise reduction and sound insulation cotton, 8 - fourth support cylinder, 9 - lower end cover, 10 - oil collecting box. Specific embodiments

[0025] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Usually, the components of the embodiments of the present invention described and illustrated herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the present invention claimed, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts fall within the scope of protection of the present invention.

[0026] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0027] Embodiment 1:

[0028] Such as Figures 1 to 6As shown in the figure, a multi-functional filter inner core structure of a noise reduction device is mainly used to replace the internal sound absorption unit of the noise reduction device. The multi-functional filter inner core structure includes a filter inner core body, which consists of a filter cylinder and a lower end cover 9. The filter cylinder adopts a multi-layer support structure and includes several support cylinders filled with filter materials that are interconnected. An air inlet is provided at the top of the filter cylinder, and the bottom is connected to the lower end cover 9. A filter cylinder is fixed between the air inlet at the top of the filter cylinder and the opposite surface of the lower end cover 9. The volume of this multi-functional filter inner core structure can be changed according to the application scenario. According to the requirements of on-site use, there are the following two installation methods: The first is that several support cylinders are connected in sequence, then the lower end cover 9 is opened, and various filter materials are respectively placed inside each support cylinder. The second is to first install a support cylinder, the second support cylinder is sleeved outside the first support cylinder, and the third support cylinder is sleeved outside the second support cylinder, and so on in sequence. Then the lower end cover 9 is opened, and various filter materials are respectively placed in the spaces between adjacent support cylinders for filling. After filling, it is sealed, the lower end cover 9 is closed, and the filter inner core body is installed inside the noise reduction device. The air or liquid to be filtered and noise-reduced enters the filter cylinder from the air inlet at the top of the filter cylinder, and then flows through each support cylinder in sequence to filter oil mist, noise, and other impurities, thereby achieving noise reduction and sound absorption, adsorption of oil mist, and adsorption of particles.

[0029] Embodiment 2:

[0030] Based on Embodiment 1, in this embodiment, the filter cylinder is improved. The filter cylinder includes a first support cylinder 2, a second support cylinder 4, a third support cylinder 6, and a fourth support cylinder 8. The second support cylinder 4 is sleeved outside the first support cylinder 2 and there is a space between them. The third support cylinder 6 is sleeved outside the second support cylinder 4 and there is a space between them. The fourth support cylinder 8 is sleeved outside the third support cylinder 6 and there is a space between them.

[0031] A plurality of exhaust holes are evenly arranged in the circumferential direction of the first support cylinder 2, the second support cylinder 4, the third support cylinder 6, and the fourth support cylinder 8 to ensure smooth flow of the air flow without impact.

[0032] An oil-absorbing material layer 3 is filled between the second support cylinder 4 and the first support cylinder 2 to adsorb oil mist during the pressure relief process and achieve a certain degree of sound absorption and noise reduction.

[0033] An activated carbon layer 5 is filled between the third support cylinder 6 and the second support cylinder 4 to adsorb other impurities during the pressure relief process and achieve a certain degree of sound absorption and noise reduction.

[0034] A noise reduction and sound insulation cotton 7 is filled between the fourth support cylinder 8 and the third support cylinder 6 to adsorb noise during the pressure relief process.

[0035] At the bottom of the lower end cover 9, there is an oil collecting box 10. After the oil absorption material layer 3 is saturated with adsorbed oil, the excess oil can flow to the bottom oil collecting box 10 according to the weight of the oil, which is convenient for recovery.

[0036] Embodiment 3:

[0037] On the basis of Embodiments 1-2, this embodiment makes improvements to the filter cartridge. There is an annular sealing groove 1 provided at the top of the filter cartridge. The sealing groove 1 is filled with a sealing O-ring, and there is an internal thread provided on the inner side of the top of the filter cartridge. The sealing O-ring can ensure good contact and no air leakage when the top of the filter cartridge is connected to the noise reduction device.

[0038] The bottom of the filter cartridge is threadedly connected to the lower end cover 9, which is convenient for replacing other filter components subsequently. The threaded connection form can also be changed to a bayonet type, a direct type, etc. The lower end cover 9 is sealed with a sealing strip.

[0039] The above are only the preferred embodiments of the present invention. It should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications, and environments, and can be changed within the scope of the concept described herein through the above teachings or the technology or knowledge in related fields. And any changes and modifications made by those skilled in the art without departing from the spirit and scope of the present invention shall fall within the protection scope of the appended claims of the present invention.

Claims

1. A multifunctional filter core structure of a noise reduction device, characterized in that: The filter cartridge comprises a filter core body, the filter core body comprises a filter cartridge and a lower end cover (9), the filter cartridge adopts a multi-layer support structure, the filter cartridge comprises a plurality of mutually connected support cartridges filled with filter material, an air inlet is arranged at the top of the filter cartridge, and the bottom is connected to the lower end cover (9).

2. The multifunctional filter core structure of a noise reduction device according to claim 1, characterized in that: The filter cartridge comprises a first support cartridge (2), a second support cartridge (4), a third support cartridge (6) and a fourth support cartridge (8); the second support cartridge (4) is sleeved on the outer side of the first support cartridge (2) and a space is left between the second support cartridge (2) and the first support cartridge (2); the third support cartridge (6) is sleeved on the outer side of the second support cartridge (4) and a space is left between the second support cartridge (4); the fourth support cartridge (8) is sleeved on the outer side of the third support cartridge (6) and a space is left between the third support cartridge (6).

3. The multifunctional filter core structure of a noise reduction device according to claim 2, characterized in that: A plurality of exhaust holes are evenly arranged in the circumferential direction of the first support tube (2), the second support tube (4), the third support tube (6) and the fourth support tube (8).

4. The multifunctional filter core structure of a noise reduction device according to claim 3, characterized in that: An oil-absorbing material layer (3) is filled between the second support tube (4) and the first support tube (2).

5. The multifunctional filter core structure of a noise reduction device according to claim 3, characterized in that: An activated carbon layer (5) is filled between the third support tube (6) and the second support tube (4).

6. A multifunctional filter core structure of a noise reduction device according to any one of claims 3 to 5, characterized in that: Noise reduction and sound insulation cotton (7) is filled between the fourth support tube (8) and the third support tube (6).

7. The multifunctional filter core structure of a noise reduction device according to claim 6, characterized in that: An oil collecting box (10) is arranged at the bottom of the lower end cover (9).

8. The multifunctional filter core structure of a noise reduction device according to claim 1, characterized in that: An annular sealing groove (1) is arranged at the top of the filter cartridge, a sealing O-ring is filled in the sealing groove (1), and an internal thread is arranged on the inner side of the top of the filter cartridge.

9. The multifunctional filter core structure of a noise reduction device according to claim 1, characterized in that: The bottom of the filter cartridge is threadedly connected to the lower end cover (9).