Epoxy resin coating production equipment with filtering function

By designing epoxy resin coating production equipment with multi-layer filtration functions, multiple filtration of epoxy resin coatings is achieved using filter plates, filter shells and filter bags, the problem of low coating purity caused by the single filter structure of existing equipment is solved, and the quality of the coating and the performance of the final coating are significantly improved.

CN222969826UActive Publication Date: 2025-06-13JIANGXI JINGXIN PAINT CO LTD
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Patent Information

Application Number
CN202421988038.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-06-13
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing epoxy resin coating production equipment has a single filter structure, and it is impossible to achieve refined filtration of epoxy resin coatings, resulting in low paint purity and impact on quality and final coating performance.

Method used

An epoxy resin coating production equipment with multi-layer filtration function is designed, including filter plates, filter shells, filter bags and other components. Through the cooperation of the motor, connecting shaft and stirring blades, multiple filtration of epoxy resin coatings can be achieved to improve purity.

Benefits of technology

Through multiple filtration, the purity of the epoxy resin coating is significantly improved, the quality of the coating and the performance of the final coating are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to epoxy resin coating production equipment, in particular to epoxy resin coating production equipment with a filtering function. According to the technical scheme, the epoxy resin coating production equipment with the filtering function comprises a shell, a supporting frame, a sealing cover, a flange plate, an interlayer, a protective shell and the like, the supporting frame is fixedly connected to the middle of the shell, the sealing cover is placed on the top of the shell, the flange plate is fixedly connected to the joint of the top of the shell and the bottom of the sealing cover, and the interlayer is arranged on the shell wall of the shell. A protective shell is fixedly connected to the bottom of the shell. Epoxy resin and a curing agent are filtered for the first time through the filter plate, large impurities are effectively filtered out, epoxy resin coating is effectively filtered for the second time through cooperation of the motor, the connecting shaft, the filter shell and other components, the epoxy resin coating is filtered for the third time through the filter bag, and the service life of the epoxy resin coating is prolonged. Finer impurities are effectively filtered, and the purity of the epoxy resin coating is improved.
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Description

Technical Field

[0001] The utility model relates to an epoxy resin coating production device, in particular to an epoxy resin coating production device with a filtering function. Background Art

[0002] Epoxy resin coatings are a widely used industrial coating, known for their excellent performance. They consist of two main components: one is the epoxy resin itself, and the other is a curing agent (hardener). When these two components are mixed, a chemical reaction occurs to form a strong and durable coating. Epoxy resin coatings have chemical resistance, wear resistance, strong adhesion, heat resistance, insulation, and aesthetics, and are widely used in industrial floors, encapsulation materials for electronic components, waterproof layers for underground facilities, and protective layers for water facilities such as ships and offshore platforms.

[0003] During the production process of epoxy resin coatings, it is necessary to filter the epoxy resin coatings to remove impurities, undissolved particles, or other contaminants to ensure the quality of the epoxy resin coatings and the performance of the final coating. However, the existing epoxy resin coating production devices with filtering functions have a single filtering structure and cannot achieve fine filtering of the epoxy resin coatings, resulting in low purity of the produced epoxy resin coatings, and the quality and performance of the final coating are affected to a certain extent.

[0004] Therefore, it is necessary to design an epoxy resin coating production device with a filtering function to solve the above technical problems. Summary of the Utility Model

[0005] In order to overcome the shortcomings that the existing device has a single filtering structure and cannot achieve fine filtering of the epoxy resin coatings, resulting in low purity of the produced epoxy resin coatings, and the quality and performance of the final coating are affected to a certain extent, the technical problem is: to provide an epoxy resin coating production device with a filtering function.

[0006] The technical solution of the utility model is: An epoxy resin coating production device with a filtering function, which includes a housing, a support frame, a sealing cover, a flange, a sandwich layer, a protective shell, a filtering shell, a motor, a connecting shaft, a shaft seal, stirring blades, connecting rods, scraping plates, a feed pipe, a hopper, a control valve, a filter bag and a filter plate. A support frame is fixedly connected to the middle of the housing, a sealing cover is placed on the top of the housing, a filter plate is fixedly connected to the inner wall of the upper part of the housing, a flange is fixedly connected to the joint between the top of the housing and the bottom of the sealing cover, a sandwich layer is provided on the housing wall, a protective shell and a filtering shell are fixedly connected to the bottom of the housing, the protective shell is located outside the filtering shell, the protective shell and the filtering shell are designed as a concentric circle structure, and an annular space is formed between the shells of the protective shell and the filtering shell. A motor is fixedly connected to the top of the support frame, a connecting shaft is fixedly connected to the output shaft of the motor, the connecting shaft extends into the housing, a shaft seal is fixedly connected to the upper part of the connecting shaft, the bottom of the shaft seal is in close contact with the top of the sealing cover, stirring blades are fixedly connected to the middle of the connecting shaft, at least one connecting rod is fixedly connected to the lower part of the connecting shaft, a scraping plate is fixedly connected to each connecting rod, and the scraping plates and the stirring blades are both located inside the housing. The left side of the sealing cover is connected and communicated with a feed pipe, the bottom of the protective shell is connected and communicated with a hopper, a control valve is fixedly connected to the bottom of the hopper, and a filter bag is fixedly connected inside the hopper.

[0007] Furthermore, it also includes an observation sight glass, and an observation sight glass is fixedly connected to the front side of the sealing cover.

[0008] Furthermore, it also includes a pressure detector, and a pressure detector is fixedly connected to the right side of the sealing cover.

[0009] Furthermore, it also includes a water guide pipe and a water outlet pipe. The left side of the upper part of the housing is connected and communicated with a water guide pipe, and the right side of the lower part of the housing is connected and communicated with a water outlet pipe.

[0010] Furthermore, it also includes a heating pipe, and a heating pipe is fixedly connected inside the sandwich layer.

[0011] Furthermore, the filter bag adopts a disposable design and is made of a synthetic fiber material with high chemical stability.

[0012] The beneficial effects are as follows: 1. The utility model filters epoxy resin and curing agent for the first time through the filter plate, effectively filtering out larger impurities. Through the cooperation of components such as the motor, connecting shaft and filtering shell, the second filtration of epoxy resin coating is effectively achieved. Through the filter bag, the third filtration of epoxy resin coating is carried out, effectively filtering out finer impurities and improving the purity of epoxy resin coating.

[0013] 2. The utility model injects distilled water through the water guide pipe, the heating pipe heats the distilled water, and the distilled water indirectly heats the housing, so that the temperature of the epoxy resin rises while being stirred, effectively improving the fluidity of the epoxy resin coating and being more conducive to the filtration of the epoxy resin coating.

[0014] 3. The utility model observes the reaction state of the materials inside the housing through the observation sight glass, and timely understands the pressure value inside the housing through the pressure detector, effectively enabling the staff to grasp the reaction condition of the materials inside the housing, so that the staff can make corresponding adjustments in a timely manner. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional structural schematic diagram of the utility model.

[0016] Figure 2 is a three-dimensional structural schematic diagram of components such as the housing, support frame and motor of the utility model.

[0017] Figure 3 is a three-dimensional structural schematic diagram of components such as the sealing cover, flange and observation sight glass of the utility model.

[0018] Figure 4 is a three-dimensional structural schematic diagram of components such as the connecting shaft, shaft seal and stirring blade of the utility model.

[0019] Figure 5 is a three-dimensional structural schematic diagram of the filter bag of the utility model.

[0020] In the attached drawing reference numerals: 1 - housing, 2 - support frame, 3 - sealing cover, 301 - flange, 4 - interlayer, 5 - protective shell, 6 - filter shell, 7 - motor, 8 - connecting shaft, 9 - shaft seal, 10 - stirring blade, 11 - connecting rod, 12 - scraper, 13 - feed pipe, 14 - observation sight glass, 15 - pressure detector, 16 - water guide pipe, 17 - water outlet pipe, 18 - hopper, 19 - control valve, 20 - filter bag, 21 - heating pipe, 22 - filter plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following specifically introduces the utility model in combination with the attached drawings and specific embodiments.

[0022] Embodiment: An epoxy resin coating production device with a filtering function, as Figures 1-5As shown in the figure, it includes a housing 1, a support frame 2, a sealing cover 3, a flange 301, a sandwich layer 4, a protective shell 5, a filter shell 6, a motor 7, a connecting shaft 8, a shaft seal 9, a stirring blade 10, a connecting rod 11, a scraper 12, a feed pipe 13, a discharge hopper 18, a control valve 19, a filter bag 20 and a filter plate 22. The outer wall of the middle part of the housing 1 is welded with the support frame 2. The sealing cover 3 is placed on the top of the housing 1. The inner wall of the upper part of the housing 1 is flange-connected with the filter plate 22. The outer wall at the joint of the top of the housing 1 and the bottom of the sealing cover 3 is bolt-connected with the flange 301. A sandwich layer 4 is provided on the housing wall of the housing 1. The bottom of the housing 1 is welded with the protective shell 5 and the filter shell 6. The protective shell 5 is located outside the filter shell 6. The protective shell 5 and the filter shell 6 are designed as a concentric circle structure, and an annular space is formed between the shells of the protective shell 5 and the filter shell 6. The motor 7 is installed on the top of the support frame 2 by bolts. A connecting shaft 8 is key-connected to the output shaft of the motor 7. The connecting shaft 8 extends into the housing 1. The upper part of the connecting shaft 8 is mechanically sealed with the shaft seal 9. The bottom of the shaft seal 9 is in close contact with the top of the sealing cover 3. The stirring blade 10 is key-connected to the middle part of the connecting shaft 8. Six connecting rods 11 are key-connected to the lower part of the connecting shaft 8. A scraper 12 is key-connected to each connecting rod 11. The scraper 12 and the stirring blade 10 are both located inside the housing 1. The left side of the sealing cover 3 is connected and communicated with the feed pipe 13. The bottom of the protective shell 5 is connected and communicated with the discharge hopper 18. The control valve 19 is quickly installed at the bottom of the discharge hopper 18. The filter bag 20 is connected by hanging ears inside the discharge hopper 18. The filter bag 20 adopts a disposable design and is made of a synthetic fiber material with high chemical stability.

[0023] As Figures 1-3 shown in the figure, it further includes an observation sight glass 14, a pressure detector 15, a water guide pipe 16, a water outlet pipe 17 and a heating pipe 21. The observation sight glass 14 is bolt-connected to the front side of the sealing cover 3. The pressure detector 15 is bolt-connected to the right side of the sealing cover 3. The left side of the upper part of the housing 1 is connected and communicated with the water guide pipe 16. The right side of the lower part of the housing 1 is connected and communicated with the water outlet pipe 17. The heating pipe 21 is bolt-connected inside the sandwich layer 4.

[0024] First, place the device horizontally in the designated working area. After the device is stably placed, inject sufficient distilled water through the water conduit 16 to fill the interlayer 4 with distilled water. After the interlayer 4 is filled with distilled water, seal the water conduit 16 and the water outlet pipe 17, and at the same time ensure that there is no air residue in the interlayer 4 at this time. Then activate the heating tube 21 to make it in the working state. After the heating tube 21 heats up, it generates heat and transfers the heat to the distilled water. At this time, the distilled water serves as a heat transfer medium to heat the outer shell 1, causing the outer shell 1 to heat up and maintain a certain temperature. Then start the motor 7. At this time, the output shaft of the motor 7 drives the connecting shaft 8 to rotate, and the connecting shaft 8 drives the stirring blade 10 and the scraping plate 12 to rotate. Subsequently, fill the epoxy resin and the curing agent into the outer shell 1 through the feed pipe 13. At this time, both the epoxy resin and the curing agent first come into contact with the filter plate 22. The filter plate 22 filters out some larger impurities mixed in the epoxy resin and the curing agent. The larger impurities remain on the top of the filter plate 22, and the epoxy resin and the curing agent fall into the outer shell 1. At this time, the first filtration of the epoxy resin and the curing agent is completed. Subsequently, the stirring blade 10 first continuously stirs the epoxy resin and the curing agent to make the epoxy resin and the curing agent evenly distributed and obtain a good mixing effect. At the same time, when the epoxy resin and the curing agent are being stirred, because the outer shell 1 is in a state of being heated up, and the epoxy resin has the characteristic of high viscosity, so when the epoxy resin and the curing agent come into contact with the outer shell 1, the epoxy resin and the curing agent will be indirectly heated by the outer shell 1. At this time, the viscosity of the epoxy resin decreases, making it easier for the epoxy resin to be mixed with the curing agent, and the fluidity of the epoxy resin and the curing agent that are fully stirred evenly is improved. Subsequently, the epoxy resin coating flows into the filter housing 6. Because the scraping plate 12 is driven by the connecting shaft 8 to rotate continuously, and the scraping plate 12 is inclined, so when the scraping plate 12 comes into contact with and moves on the inner surface of the filter housing 6, the scraping plate 12 will scrape off the epoxy resin coating on the inner surface of the filter housing 6. The scraped-off epoxy resin coating is guided into the annular space between the protective housing 5 and the filter housing 6, that is, the filter medium of the filter housing 6 allows the relatively pure epoxy resin coating to pass through, while the larger particle impurities are retained inside the filter housing 6. At this time, the second filtration of the epoxy resin coating is completed. Also, because the bottom opening of the protective housing 5 is connected and communicated with the hopper 18, the epoxy resin coating will first flow into the filter bag 20 and be filtered by the filter bag 20 with a small aperture. At this time, the epoxy resin coating that has been filtered flows into the discharge port of the hopper 18, while the extremely fine impurities filtered out remain in the bag filter. At this time, the epoxy resin coating is in a state of relatively high purity. Subsequently, the staff should open the control valve 19 and place other containers for holding the epoxy resin coating directly below the hopper 18, so that the epoxy resin coating flows into the holding container under its own gravity.

[0025] When the epoxy resin and the curing agent react inside the outer shell 1, the staff can observe the reaction condition of the materials inside the outer shell 1 through the sight glass 14. At the same time, because when the epoxy resin and the curing agent inside the outer shell 1 are stirred and mixed, certain heat, etc. will be released, which may cause the pressure value inside the outer shell 1 to change within a certain range. At this time, the staff can understand the pressure value inside the outer shell 1 through the pressure detector 15. Through the observation function of the sight glass 14 and the detection function of the pressure detector 15, the staff can better grasp the reaction condition of the materials inside the outer shell 1, so as to make corresponding adjustments in time by the staff. When the impurities on the top of the filter plate 22 and inside the filter housing 6 accumulate to a certain extent, the staff can first suspend the production of epoxy resin paint, that is, first turn off the motor 7 and the heating pipe 21. The output shaft of the motor 7 no longer drives the stirring blade 10 and the scraping plate 12 to rotate, and the heating pipe 21 no longer heats the distilled water inside the interlayer 4. Subsequently, the staff removes the flange 301 with other tools, so that the connecting shaft 8 is temporarily disengaged from the key connection with the output shaft of the motor 7. Then the sealing cover 3 is removed. At this time, the staff first cleans the impurities on the filter plate 22, then removes the filter plate 22, and then removes components such as the connecting shaft 8 and the stirring blade 10. Finally, the impurities inside the outer shell 1 are cleaned. After ensuring that the impurities inside the outer shell 1 and on the filter plate 22 are both cleaned, the removed components are installed back to the initial state again. When the impurities inside the filter bag 20 accumulate to a certain extent and there is a situation of blocking the discharge of the epoxy resin paint, the staff can first remove the hopper 18, and then take out the filter bag 20 and the impurities inside it together. Subsequently, the impurities inside the filter bag 20 are cleaned, and the clean filter bag 20 is returned to the initial state, or a brand-new filter bag 20 is replaced for filtering the epoxy resin paint. When the device has been used for a long time, the distilled water in the interlayer 4 will experience repeated heating and cooling, so the impurities in the distilled water will deposit in the interlayer 4. At this time, the staff can open the water outlet pipe 17, and the distilled water flows out through the water outlet pipe 17, driving a certain amount of impurities to flow out of the interlayer 4. If the impurities in the interlayer 4 cannot be cleaned completely, the staff can inject clean water into the interlayer 4 again through the water guide pipe 16, and at the same time, the water outlet pipe 17 remains in the water outlet state. Repeat the water injection and water discharge until the impurities in the interlayer 4 are cleaned completely. If it is necessary to use the device again for the production of epoxy resin paint, repeat the above steps.

[0026] The above has introduced this application in detail. Specific examples are used in this article to elaborate on the principle and implementation manner of this application. The description of the above embodiments is only used to help understand the method and its core idea of this application; at the same time, for those of ordinary skill in the art, according to the idea of this application, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation to this application.

Claims

1. An epoxy resin coating production equipment with filtering function, characterized in that: The invention comprises a shell (1), a support frame (2), a sealing cover (3), a flange (301), an interlayer (4), a protective shell (5), a filter shell (6), a motor (7), a connecting shaft (8), a shaft seal (9), a stirring blade (10), a connecting rod (11), a scraper (12), a feed pipe (13), a lower hopper (18), a control valve (19), a filter bag (20) and a filter plate (22); the support frame (2) is fixedly connected to the middle of the shell (1); the sealing cover (3) is placed on the top of the shell (1); the filter plate (22) is fixedly connected to the inner wall of the upper part of the shell (1); the flange (301) is fixedly connected to the joint between the top of the shell (1) and the bottom of the sealing cover (3); the shell wall of the shell (1) is provided with an interlayer (4); the bottom of the shell (1) is fixedly connected to the protective shell (5) and the filter shell (6); the protective shell (5) is located outside the filter shell (6); the protective shell (5) and the filter shell (6) are designed to be concentric. The invention relates to a circular structure, and an annular space is formed between the shells of the protective shell (5) and the filter shell (6). A motor (7) is fixedly connected to the top of the support frame (2). A connecting shaft (8) is fixedly connected to the output shaft of the motor (7). The connecting shaft (8) extends into the interior of the housing (1). A shaft seal (9) is fixedly connected to the upper part of the connecting shaft (8). The bottom of the shaft seal (9) is in close contact with the top of the sealing cover (3). A stirring blade (10) is fixedly connected to the middle part of the connecting shaft (8). At least one connecting rod (11) is fixedly connected to the lower part of the connecting shaft (8). A scraper (12) is fixedly connected to each connecting rod (11). The scraper (12) and the stirring blade (10) are both located inside the housing (1). The left side of the sealing cover (3) is connected and communicated with a feed pipe (13). The bottom of the protective shell (5) is connected and communicated with a lower hopper (18). A control valve (19) is fixedly connected to the bottom of the lower hopper (18). A filter bag (20) is fixedly connected inside the lower hopper (18).

2. The epoxy resin coating production equipment with filtering function according to claim 1, characterized in that: It also comprises an observation mirror (14), and the front side of the sealing cover (3) is fixedly connected with the observation mirror (14).

3. The epoxy resin coating production equipment with filtering function according to claim 2, characterized in that: It also includes a pressure detector (15), and the right side of the sealing cover (3) is fixedly connected with the pressure detector (15).

4. The epoxy resin coating production equipment with filtering function according to claim 3 is characterized in that: It also includes a water guide pipe (16) and a water outlet pipe (17); the left side of the upper part of the shell (1) is connected to and communicated with the water guide pipe (16); and the right side of the lower part of the shell (1) is connected to and communicated with the water outlet pipe (17).

5. The epoxy resin coating production equipment with filtering function according to claim 4, characterized in that: It also includes a heating tube (21), and the heating tube (21) is fixedly connected inside the interlayer (4).

6. The epoxy resin coating production equipment with filtering function according to claim 5, characterized in that: The filter bag (20) is of disposable design and is made of a synthetic fiber material with high chemical stability.