Steel wire winding material-free detection brake device
By installing sensors and cylinders on the wire rope winding equipment, the wire breakage and winding defective products caused by the lack of detection function in existing equipment is solved, and uniform winding of the wire and stable operation of the equipment are achieved.
Patent Information
- Application Number
- CN202421640319.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing wire rope winding equipment lacks the materialless detection function, which causes the equipment to continue to work when the wire is disconnected, resulting in defective products being produced in winding.
A wire-winding and materialless detection brake device is designed. By installing sensors and cylinders on the fixed seats, the winding of the steel wire is monitored. When a vacancy is detected, the cylinder drives the wire pressing tooth plate to clamp the wire and stops its continued movement.
It effectively reduces the defective problems caused by the disconnection of the wire rope during the winding process, and ensures uniform winding of the wire and stable operation of the equipment.
Smart Images
Figure CN222970651U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire processing, and specifically relates to a wire winding no-material detection braking device. Background Technique
[0002] Wire ropes are usually an engineering material made by twisting more than two strands of wires through a twisting device. Wire ropes have the characteristics of high strength, light self-weight, and not being easily broken suddenly, and play an important role in modern industry and daily life.
[0003] In the production of existing wire ropes, usually, the wires are first subjected to a drawing process, then multiple strands of wires are twisted into one strand, and then the twisted wires are braided into wire ropes. After the wire ropes are processed, they usually need to be wound onto a winding roller for storage and transportation. During long-term use and observation, it is found that when the existing wire ropes are wound, they are usually directly wound on the winding equipment. There is no no-material detection function on the existing winding equipment, resulting in the problem that when the wire breaks during the winding process, the winding equipment will continue to work, causing the wire ropes to be wound into defective products.
[0004] Therefore, the utility model provides a wire winding no-material detection braking device. Content of the Utility Model
[0005] In order to make up for the deficiencies of the prior art and solve at least one problem proposed in the background technique, a wire winding no-material detection braking device is proposed.
[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: A wire winding no-material detection braking device of the utility model includes a fixed seat; a fixed frame is fixedly connected to the top of the fixed seat; a cylinder is fixedly connected to the side wall of the fixed frame; a wire pressing tooth plate is fixedly connected to the end of the cylinder; a baffle is fixedly connected to the side wall of the fixed frame; a fixing plate is fixedly connected to the side wall of the fixed frame; a pair of first wire guide wheels are fixedly connected to the side wall of the fixing plate; a pair of second wire guide wheels are fixedly connected to the side wall of the fixed seat; a winding roller is rotatably connected to the side wall of the fixed seat; a wire body is wound around the first wire guide wheel, the second wire guide wheel and the winding roller; a sensor is installed on the side wall of the fixed seat. Through the above structure, the sensor is set to monitor the wire body, and the wire pressing tooth plate is connected to the cylinder for use. When there is a vacancy in the winding of the wire body, the wire body can be clamped to stop the continuous movement of the wire body, so as to reduce the situation that the wire rope breaks during winding, and the equipment continues to work to continue transporting the wire body, resulting in defective winding.
[0007] Preferably, the side wall of the fixed seat is fixedly connected to a slide rail; the side wall of the slide rail is fixedly connected to a motor; the output end of the motor is fixedly connected to a threaded rod; the middle part of the threaded rod is connected to a slider with a screw nut pair; the side wall of the slider is fixedly connected to a fixed rod; the end of the fixed rod is rotatably connected to a ring; through the above structure, a motor is set to connect the fixed rod and the ring, which can drive the steel wire body to reciprocate when the steel wire body is wound on the winding roller, so that the steel wire body can be more even when wound, and the situation of the steel wire body stacking on the winding roller is reduced.
[0008] Preferably, the side wall of the fixed seat is fixedly connected to a bottom plate; a plurality of fixed frames are fixedly connected to the top of the bottom plate; the side wall of the fixed frame is rotatably connected to a roller; through the above structure, a bottom plate is provided to connect the fixed frame and the roller, so that the winding roller can be supported from the bottom when it rotates, thereby improving the stability of the winding roller when it rotates and reducing the shaking of the winding roller when winding the steel wire body, resulting in loose and uneven winding.
[0009] Preferably, the side wall of the fixed seat is fixedly connected to a connecting plate; the side wall of the connecting plate is rotatably connected to a pair of third wire wheels; through the above structure, the third wire wheel is set to limit the movement of the wire body, and the position of the wire body is stabilized between the third wire wheels when the wire body is wound, so as to improve the stability of the position of the wire body during winding, so as to reduce the situation where the wire body comes off the second wire wheel when moving.
[0010] Preferably, a rotating shaft is fixedly connected to the side wall of the fixed seat; a wire-blocking roller is rotatably connected to the middle part of the rotating shaft; through the above structure, the rotating shaft and the wire-blocking roller are arranged to press the steel wire body and press the steel wire body between the third wire wheels, thereby reducing the situation where the steel wire body tilts up and escapes from the third wire wheel during winding, so as to improve the position stability of the steel wire body when it moves.
[0011] Preferably, a connecting ring is fixedly connected to the side wall of the fixed seat; a plurality of bristles are fixedly connected to the inner wall of the connecting ring; through the above structure, the connecting ring and the bristles are arranged, so that the surface of the steel wire body can be cleaned when the steel wire body moves, and impurities such as dust or wire debris attached to the surface of the steel wire body can be cleaned to improve the cleanliness of the surface of the steel wire body.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. The utility model discloses a wire winding material shortage detection and braking device, which monitors the wire body by arranging a sensor and cooperates with a cylinder to connect a wire pressing tooth plate. It can clamp the wire body when there is a gap in the winding of the wire body to stop the continued movement of the wire body, so as to reduce the situation where the wire rope is disconnected during winding, and the equipment continues to work so that the wire body continues to be transported, resulting in defective winding.
[0014] 2. In a wire-wound material-free detection braking device of the present utility model, by arranging a motor to connect a fixed rod and a collar, when the wire body is wound on a winding roller, the wire body can be driven to reciprocate, so that the wire body can be wound more evenly, and the situation of the wire body stacking on the winding roller can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present utility model will be further described below with reference to the accompanying drawings.
[0016] Figure 1 is a perspective view of the present utility model;
[0017] Figure 2 is a schematic structural view of the wire pressing tooth plate cooperating with the wire body of the present utility model;
[0018] Figure 3 is a schematic structural view of the wire guiding wheel cooperating with the wire blocking roller of the present utility model;
[0019] Figure 4 is a schematic structural view of the roller cooperating with the winding roller of the present utility model;
[0020] Figure 5 is a schematic structural view of the brush bristles of the present utility model;
[0021] Legend Explanation:
[0022] 1. Fixed seat; 11. Fixed frame; 12. Cylinder; 13. Wire pressing tooth plate; 14. Baffle; 15. Fixed plate; 16. First wire guiding wheel; 17. Second wire guiding wheel; 18. Winding roller; 19. Wire body; 110. Sensor; 2. Slide rail; 21. Motor; 22. Threaded rod; 23. Slide block; 24. Fixed rod; 25. Collar; 3. Bottom plate; 31. Fixed frame; 32. Roller; 4. Connecting plate; 41. Third wire guiding wheel; 5. Rotating shaft; 51. Wire blocking roller; 6. Connecting ring; 61. Brush bristles; 7. Rubber pad. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0024] Specific embodiments are given below.
[0025] As Figures 1 to 4As shown in the figure, a wire winding and material-free detection braking device according to an embodiment of the present utility model includes a fixed seat 1; a fixed frame 11 is fixedly connected to the top of the fixed seat 1; a cylinder 12 is fixedly connected to the side wall of the fixed frame 11; a wire pressing tooth plate 13 is fixedly connected to the end of the cylinder 12; a baffle 14 is fixedly connected to the side wall of the fixed frame 11; a fixing plate 15 is fixedly connected to the side wall of the fixed frame 11; a pair of first wire wheels 16 are fixedly connected to the side wall of the fixing plate 15; a pair of second wire wheels 17 are fixedly connected to the side wall of the fixed seat 1; a winding roller 18 is rotatably connected to the side wall of the fixed seat 1; a wire body 19 is wound around the first wire wheels 16, the second wire wheels 17 and the winding roller 18; a sensor 110 is installed on the side wall of the fixed seat 1; during operation, when winding the wire body 19, the wire body 19 is first wound around a pair of first wire wheels 16, then successively wound around a pair of second wire wheels 17, and then wound around the winding roller 18. At this time, starting the winding roller 18 can wind the wire body 19. When the wire body 19 moves on the first wire wheel 16, at this time, the wire body 19 is located between the wire pressing tooth plate 13 and the baffle 14. At this time, the sensor 110 will monitor the wire body 19. When there is a break and vacancy, after the sensor 110 cannot detect the position of the wire body 19, it will transmit a signal to the cylinder 12, so that the cylinder 12 drives the wire pressing tooth plate 13 to move towards the baffle 14, and the wire body 19 can be clamped by pressure to stop the movement of the wire body 19. Through the above structure, the sensor 110 is set to monitor the wire body 19, and the cylinder 12 is used in cooperation to connect the wire pressing tooth plate 13, so that when there is a vacancy in the winding of the wire body 19, the wire body 19 can be clamped to stop the continuous movement of the wire body 19, so as to reduce the occurrence of the wire rope breaking during winding, and the equipment continues to work to make the wire body 19 continue to be transported, resulting in defective winding.
[0026] As Figure 1 with Figure 4As shown in the figure, a slide rail 2 is fixedly connected to the side wall of the fixed seat 1; a motor 21 is fixedly connected to the side wall of the slide rail 2; a threaded rod 22 is fixedly connected to the output end of the motor 21; a lead screw nut pair in the middle of the threaded rod 22 is connected to a slider 23; a fixed rod 24 is fixedly connected to the side wall of the slider 23; a collar 25 is rotatably connected to the end of the fixed rod 24; during operation, when the steel wire body 19 is wound around the winding roller 18, the steel wire body 19 is passed through the collar 25 and then wound around the winding roller 18. The motor 21 is started to drive the threaded rod 22 to rotate reciprocally, so that the slider 23 can reciprocally move in the slide rail 2, and the collar 25 can be driven to continuously reciprocally move. At this time, the collar 25 connecting the steel wire body 19 can drive the steel wire body 19 to reciprocally move. When the steel wire body 19 is continuously wound around the winding roller 18, the steel wire body 19 can be reciprocally wound on the steel wire body 19. Through the above structure, the motor 21 is set to be connected to the fixed rod 24 and the collar 25, so that when the steel wire body 19 is wound around the winding roller 18, the steel wire body 19 can be driven to reciprocally move, making the steel wire body 19 more evenly wound and reducing the situation where the steel wire body 19 is stacked on the winding roller 18.
[0027] As Figure 4 shown in the figure, a bottom plate 3 is fixedly connected to the side wall of the fixed seat 1; a plurality of fixed frames 31 are fixedly connected to the top of the bottom plate 3; a roller 32 is rotatably connected to the side wall of the fixed frame 31; during operation, when the winding roller 18 rotates, the roller 32 contacts the bottom of the winding roller 18, and when the winding roller 18 rotates, the roller 32 will rotate simultaneously. At this time, the roller 32 can support the winding roller 18 from the bottom. Through the above structure, the bottom plate 3 is set to be connected to the fixed frame 31 and the roller 32, so that it can support the winding roller 18 from the bottom when the winding roller 18 rotates, improving the stability of the winding roller 18 during rotation and reducing the situation where the winding roller 18 shakes during the winding of the steel wire body 19, resulting in loose and uneven winding.
[0028] As Figure 3 shown in the figure, a connecting plate 4 is fixedly connected to the side wall of the fixed seat 1; a pair of third wire wheels 41 are rotatably connected to the side wall of the connecting plate 4; during operation, after the steel wire body 19 passes around the second wire wheel 17 near the top of the fixed seat 1, the steel wire body 19 is passed through between the pair of third wire wheels 41. When the steel wire body 19 is continuously moving, the third wire wheels 41 can limit the steel wire body 19. Through the above structure, the third wire wheels 41 are set to limit the movement of the steel wire body 19, and the position of the steel wire body 19 is stable between the third wire wheels 41 during winding, so as to improve the stability of the position of the steel wire body 19 during winding and reduce the situation where the steel wire body 19 comes off the second wire wheel 17 during movement.
[0029] As Figure 3As shown, the side wall of the fixed seat 1 is fixedly connected with a rotating shaft 5; the middle part of the rotating shaft 5 is rotatably connected with a wire-blocking roller 51; during operation, when the steel wire body 19 moves, it will contact the wire-blocking roller 51, and at this time, the wire-blocking roller 51 will press the steel wire body 19 from the surface, and stabilize the position of the steel wire body 19 in the third wire wheel 41. Through the above structure, the rotating shaft 5 and the wire-blocking roller 51 are set, which can press the steel wire body 19 and press the steel wire body 19 between the third wire wheel 41, thereby reducing the situation where the steel wire body 19 is lifted up and escapes from the third wire wheel 41 during winding, so as to improve the stability of the position of the steel wire body 19 when it moves.
[0030] like Figure 1 and Figure 5 As shown, a connecting ring 6 is fixedly connected to the side wall of the fixing seat 1; a plurality of bristles 61 are fixedly connected to the inner side wall of the connecting ring 6; during operation, before the steel wire body 19 is wound around the second wire wheel 17, the steel wire body 19 is passed through the connecting ring 6 and then around the second wire wheel 17. When the steel wire body 19 is wound, it will continuously move in the connecting ring 6. At this time, the bristles 61 will contact the surface of the steel wire body 19 and can clean the steel wire body 19. Through the above structure, the connecting ring 6 and the bristles 61 are provided, and the surface of the steel wire body 19 can be cleaned when the steel wire body 19 moves, and impurities such as dust or wire debris attached to the surface of the steel wire body 19 can be cleaned to improve the cleanliness of the surface of the steel wire body 19.
[0031] like Figure 4 As shown, a rubber pad 7 is fixedly connected to the middle of the roller 32; during operation, when the roller 32 supports the winding roller 18 to rotate, the rubber pad 7 is located between the roller 32 and the winding roller 18, and the winding roller 18 will contact the rubber pad 7 at this time. Through the above structure, the rubber pad 7 can reduce the wear caused by the contact between the roller 32 and the winding roller 18 when the roller 32 supports the winding roller 18, and at the same time can increase the friction between the winding roller 18 and the roller 32, thereby reducing the occurrence of slipping.
[0032] Working principle: When winding the steel wire body 19, the steel wire body 19 is first wound around a pair of first wire guide wheels 16, then successively wound around a pair of second wire guide wheels 17, and then wound around the winding roller 18. At this time, starting the winding roller 18 can wind the steel wire body 19. When the steel wire body 19 moves on the first wire guide wheel 16, the steel wire body 19 is located between the wire pressing tooth plate 13 and the baffle 14. At this time, the sensor 110 will monitor the steel wire body 19. When there is a break and vacancy, after the sensor 110 cannot detect the position of the steel wire body 19, it will transmit a signal to the cylinder 12, causing the cylinder 12 to drive the wire pressing tooth plate 13 to move towards the baffle 14, and the steel wire body 19 can be clamped by pressure to stop the movement of the steel wire body 19. When the steel wire body 19 is wound around the winding roller 18, the steel wire body 19 is passed through the collar 25 and then wound around the winding roller 18. Starting the motor 21 to drive the threaded rod 22 to rotate reciprocally can make the slider 23 reciprocally move in the slide rail 2, driving the collar 25 to continuously reciprocally move. At this time, the collar 25 is connected to the steel wire body 19 and can drive the steel wire body 19 to reciprocally move. When the steel wire body 19 is continuously wound around the winding roller 18, the steel wire body 19 can be reciprocally wound on the steel wire body 19. When the winding roller 18 rotates, the roller 32 contacts the bottom of the winding roller 18. When the winding roller 18 rotates, it will cause the roller 32 to rotate simultaneously. At this time, the roller 32 can support the winding roller 18 from the bottom. After the steel wire body 19 is wound around the second wire guide wheel 17 near the top of the fixed seat 1, the steel wire body 19 is passed through between a pair of third wire guide wheels 41. When the steel wire body 19 is continuously moving, the third wire guide wheels 41 can limit the steel wire body 19. When the steel wire body 19 moves, it will contact the wire blocking roller 51. At this time, the wire blocking roller 51 will press it from the surface of the steel wire body 19, stabilizing the position of the steel wire body 19 within the third wire guide wheels 41. Before the steel wire body 19 is wound around the second wire guide wheel 17, the steel wire body 19 is passed through the connecting ring 6 and then wound around the second wire guide wheel 17. When the steel wire body 19 is wound, it will continuously move within the connecting ring 6. At this time, the brush hairs 61 will contact the surface of the steel wire body 19 and can clean the steel wire body 19. When the roller 32 supports the winding roller 18 and rotates, the rubber pad 7 is located between the roller 32 and the winding roller 18. At this time, the winding roller 18 will contact the rubber pad 7.
[0033] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A wire winding materialless detection and braking device, comprising a fixing seat (1); characterized in that: The top of the fixed seat (1) is fixedly connected to a fixed frame (11); the side wall of the fixed frame (11) is fixedly connected to a cylinder (12); the end of the cylinder (12) is fixedly connected to a wire pressing tooth plate (13); the side wall of the fixed frame (11) is fixedly connected to a baffle plate (14); the side wall of the fixed frame (11) is fixedly connected to a fixed plate (15); the side wall of the fixed plate (15) is fixedly connected to a pair of first wire wheels (16); the side wall of the fixed seat (1) is fixedly connected to a pair of second wire wheels (17); the side wall of the fixed seat (1) is rotatably connected to a winding roller (18); the first wire wheel (16), the second wire wheel (17) and the winding roller (18) are wound with a steel wire body (19); and the side wall of the fixed seat (1) is installed with a sensor (110).
2. A wire winding material-free detection and braking device according to claim 1, characterized in that: The side wall of the fixed seat (1) is fixedly connected to a slide rail (2); the side wall of the slide rail (2) is fixedly connected to a motor (21); the output end of the motor (21) is fixedly connected to a threaded rod (22); the middle part of the threaded rod (22) is connected to a slider (23) through a lead screw nut pair; the side wall of the slider (23) is fixedly connected to a fixed rod (24); and the end of the fixed rod (24) is rotatably connected to a collar (25).
3. A wire winding material-free detection and braking device according to claim 2, characterized in that: The side wall of the fixing seat (1) is fixedly connected to a bottom plate (3); the top of the bottom plate (3) is fixedly connected to a plurality of fixing frames (31); and the side wall of the fixing frame (31) is rotatably connected to a roller (32).
4. A wire winding material-free detection and braking device according to claim 3, characterized in that: A connecting plate (4) is fixedly connected to the side wall of the fixing seat (1); and a pair of third wire wheels (41) are rotatably connected to the side wall of the connecting plate (4).
5. A wire winding material-free detection and braking device according to claim 4, characterized in that: A rotating shaft (5) is fixedly connected to the side wall of the fixed seat (1); and a wire blocking roller (51) is rotatably connected to the middle of the rotating shaft (5).
6. A wire winding material-free detection and braking device according to claim 5, characterized in that: A connecting ring (6) is fixedly connected to the side wall of the fixing seat (1); and a plurality of bristles (61) are fixedly connected to the inner side wall of the connecting ring (6).