Turnover device for steel structure welding
By designing a steel structure welding flip device including a flip disk and a translation mechanism, the problem of uneven steel flip during the welding process is solved, and automatic flip and stable welding effects are achieved.
Patent Information
- Application Number
- CN202421934704.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-12
AI Technical Summary
During the welding process of steel structures, flipping the steel at a constant speed leads to uneven welding, affecting the welding quality. Welding personnel need to manually flipping the steel according to their own rhythm.
A flip device for welding steel structures is designed, including a base plate, a first and a second flip plate, a translation mechanism and an anti-reversal mechanism. The slide plate is driven to translate by a translation mechanism, and the second flip disc is clamped with the steel near the first flip disc, and then the first flip disc is driven by a hand-wheel to rotate, causing the steel to flip. The anti-reversal mechanism prevents the flip plate from reversing and maintains stability.
It realizes automatic flip of steel according to the rhythm of the welding personnel, ensuring welding quality and stability, and avoiding the problem of uneven welding.
Smart Images

Figure CN222971384U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel structure welding, and particularly relates to a turnover device for steel structure welding. Background Technique
[0002] A steel structure is a structure composed of steel materials and is one of the main building structure types. The structure is mainly composed of steel beams, steel columns, steel trusses and other components made of sections and steel plates, and rust removal and anti-rust processes such as silanization, pure manganese phosphating, water washing and drying, and galvanizing are adopted. Welds, bolts or rivets are usually used to connect between the components or parts. Because of its light self-weight and simple construction, it is widely used in large factories, stadiums, super high-rise buildings and other fields. During the processing of steel structures, it is often necessary to weld components on steel materials, and it is often necessary to turn over the components during the welding process, so turnover equipment is needed.
[0003] In the Chinese utility model patent with the publication number of CN 210549238 U, a turnover device for steel structure welding is disclosed, which includes a bottom plate. One side of the upper surface of the bottom plate is fixedly installed with a first support plate. One end of the output shaft of the motor penetrates through the second support plate and is fixedly installed with a rotating shaft. One end of the rotating shaft is fixedly installed with a second fixing plate. The upper part of the first support plate is fixedly installed through a threaded sleeve. A threaded rod is in threaded connection with the threaded sleeve. One side of the rotating mechanism is fixedly installed with a first fixing plate. Both ends of one side of the first fixing plate are fixedly installed with guide rods. The other end of the threaded rod extends to the other side of the threaded sleeve and is fixedly installed with a rotating disc. One side of the rotating disc is fixedly installed with a rotating handle. One side of the upper surface of the threaded sleeve is fixedly installed with a fastening nut. For the above related technologies, the inventor believes that there are the following defects: the second fixing plate is driven by the motor to rotate at a constant speed to turn over the steel material to be welded. However, when manual welding is performed on the welding part, there is a time difference in the welding time for each welding point part. If the steel material to be welded is turned over at a constant speed, it will cause uneven welding and affect the welding quality. Therefore, it is necessary for the welding operator to manually turn over the steel material to be welded according to his own welding rhythm. Content of the Utility Model
[0004] The purpose of the utility model is to provide a turnover device for steel structure welding to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A turnover device for steel structure welding, including a bottom plate, a first fixing plate is fixedly arranged on one side of the upper end of the bottom plate, a first turnover disc is rotatably installed on one side of the first fixing plate, and the first turnover disc is driven to rotate by a first hand wheel;
[0006] A sliding plate is slidably arranged on the upper end of the bottom plate, the sliding plate is driven to translate by a translation mechanism, and a second turnover disc is rotatably installed on one side of the sliding plate;
[0007] When the skateboard translates, it drives the second flipping disc to approach the first flipping disc for clamping the material steel to be welded.
[0008] The first flipping disc is rotatably installed on the first fixing plate through a first rotating shaft, and an anti-reverse mechanism is fixedly arranged on the first rotating shaft.
[0009] The anti-reverse mechanism includes a ratchet wheel, a pawl and a spring. The ratchet wheel is fixedly installed on the first rotating shaft and is located outside the first fixing plate. One end of the pawl is meshed and connected with the ratchet wheel, and the other end is rotatably connected with the first fixing plate through a fixing pin. One end of the spring is connected with the pawl through a fixing column, and the other end is connected with the first fixing plate through a fixing pin.
[0010] Preferably, the translation mechanism includes a second fixing plate and a threaded rod. The threaded rod is threadedly connected with the second fixing plate, and the threaded rod is driven to rotate through a second hand wheel.
[0011] One end of the threaded rod penetrates through the skateboard and is rotatably connected with the skateboard.
[0012] Preferably, two groups of guide rails are arranged at the upper end of the bottom plate, and two groups of sliders matching the guide rails are arranged at the lower end of the skateboard. The sliders are slidably connected with the guide rails.
[0013] Preferably, two limiting plates are arranged at one end of the threaded rod, and the two limiting plates are located on both sides of the skateboard.
[0014] Preferably, a second rotating shaft is arranged on one side of the second flipping disc, and the second rotating shaft is rotatably installed on the skateboard.
[0015] Preferably, a crank is arranged on both the first hand wheel and the second hand wheel.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] The present utility model drives the skateboard to translate through the translation mechanism, so that the second flipping disc rotatably installed on the skateboard approaches the first flipping disc rotatably installed on the first fixing plate, and the first flipping disc and the second flipping disc clamp the material steel to be welded. Then, the first hand wheel is rotated manually to make the first flipping disc rotate, so that the material steel clamped between the first flipping disc and the second flipping disc is flipped. The first hand wheel can be rotated according to the welding speed and rhythm of the welder himself, which is convenient for the welder to operate.
[0018] The anti-reverse mechanism can prevent the first flipping disc from reversing, thus affecting the stability in the welding process and the welding rhythm of the welder. Description of the Drawings
[0019] Figure 1Schematic diagram of the overall structure of the present utility model;
[0020] Figure 2 Front view of the present utility model;
[0021] Figure 3 Schematic diagram of the anti-reversal structure of the present utility model.
[0022] In the figure: 1, bottom plate; 2, first fixing plate; 3, first flipping disc; 4, first rotating shaft; 5, first handwheel; 6, ratchet wheel; 7, ratchet pawl; 8, spring; 9, sliding plate; 10, second flipping disc; 11, second rotating shaft; 12, threaded rod; 13, second fixing plate; 14, second handwheel; 15, limiting plate; 16, guide rail; 17, slider; 18, crank. Specific implementation manner
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figures 1-3 , the present utility model provides a technical solution: a flipping device for steel structure welding, including a bottom plate 1, a first fixing plate 2 is fixedly provided on one side of the upper end of the bottom plate 1, a first flipping disc 3 is rotatably installed on one side of the first fixing plate 2, and the first flipping disc 3 is driven to rotate by a first handwheel 5;
[0025] A sliding plate 9 is slidably provided on the upper end of the bottom plate 1, the sliding plate 9 is driven to translate by a translation mechanism, and a second flipping disc 10 is rotatably installed on one side of the sliding plate 9;
[0026] A second rotating shaft 11 is provided on one side of the second flipping disc 10, and the second rotating shaft 11 is rotatably installed on the sliding plate 9;
[0027] When the sliding plate 9 translates, it drives the second flipping disc 10 to approach the first flipping disc 3 for clamping the material steel to be welded.
[0028] Among them, the sliding plate 9 is driven to translate by a translation mechanism, so that the second flipping disc 10 rotatably installed on the sliding plate 9 approaches the first flipping disc 3 rotatably installed on the first fixing plate 2, so that the first flipping disc 3 and the second flipping disc 10 clamp the material steel to be welded, and then the first handwheel 5 is rotated manually to make the first flipping disc 3 rotate, so that the material steel clamped between the first flipping disc 3 and the second flipping disc 10 is flipped, and the first handwheel 5 can be rotated according to the welding speed and rhythm of the welder himself, which is convenient for the welder to operate.
[0029] The first flipping disk 3 is rotatably mounted on the first fixed plate 2 through the first rotating shaft 4, and an anti-reverse mechanism is fixedly provided on the first rotating shaft 4;
[0030] The anti-reverse mechanism includes a ratchet wheel 6, a pawl 7 and a spring 8. The ratchet wheel 6 is fixedly mounted on the first rotating shaft 4 and is located outside the first fixed plate 2. One end of the pawl 7 is meshed with the ratchet wheel 6, and the other end is rotatably connected to the first fixed plate 2 through a fixing pin. One end of the spring 8 is connected to the pawl 7 through a fixing column, and the other end is connected to the first fixed plate 2 through a fixing pin.
[0031] Among them, the anti-reverse mechanism is used to prevent the first flipping disk 3 from reversing, thereby affecting the stability during the welding process and the welding rhythm of the welding operator. When rotating the first handwheel 5, the ratchet wheel 6 is rotated through the first rotating shaft 4. When the pawl 7 is meshed with the ratchet wheel 6, the first rotating shaft 4 cannot reverse. Therefore, by intermittently rotating the first handwheel 5, the pawl 7 and the ratchet wheel 6 can always be kept in the meshed state, that is, the flipping function is realized and the reverse can be prevented.
[0032] The translation mechanism includes a second fixed plate 13 and a threaded rod 12. The threaded rod 12 is threadedly connected to the second fixed plate 13, and the threaded rod 12 is driven to rotate through the second handwheel 14;
[0033] One end of the threaded rod 12 penetrates through the sliding plate 9 and is rotatably connected to the sliding plate 9;
[0034] Two groups of guide rails 16 are provided at the upper end of the bottom plate 1, and two groups of sliders 17 matching the guide rails 16 are provided at the lower end of the sliding plate 9. The sliders 17 are slidably connected to the guide rails 16;
[0035] Two limiting plates 15 are provided at one end of the threaded rod 12, and the two limiting plates 15 are located on both sides of the sliding plate 9.
[0036] Cranks 18 are provided on both the first handwheel 5 and the second handwheel 14.
[0037] Among them, by rotating the second handwheel 14, the threaded rod 12 is rotated, so that the threaded rod 12 pushes the sliding plate 9 to slide on the two groups of guide rails 16, and the sliding plate 9 is moved closer to the first fixed plate 2, so that the second flipping disk 10 is moved closer to the first flipping disk 3 and the material steel to be welded is clamped, and then the welding work can be carried out on it; by providing the crank 18, it is convenient to rotate the first handwheel 5 and the second handwheel 14.
[0038] The working principle and usage process of the present utility model:
[0039] By rotating the second handwheel 14, the threaded rod 12 rotates, causing the threaded rod 12 to push the sliding plate 9 to slide on the two sets of guide rails 16, and making the sliding plate 9 approach the first fixing plate 2, so that the second flipping disc 10 approaches the first flipping disc 3 and clamps the material steel to be welded; then, by manually rotating the first handwheel 5, the first flipping disc 3 rotates, causing the material steel clamped between the first flipping disc 3 and the second flipping disc 10 to flip. The first handwheel 5 can be rotated according to the welding speed and rhythm of the welder himself, which is convenient for the welder to operate; among them, the anti-reverse mechanism is used to prevent the first flipping disc 3 from reversing, thereby affecting the stability during the welding process and the welding rhythm of the welder. When rotating the first handwheel 5, the ratchet 6 rotates through the first rotating shaft 4. When the pawl 7 meshes with the ratchet 6, the first rotating shaft 4 cannot reverse. Therefore, by intermittently rotating the first handwheel 5, the pawl 7 and the ratchet 6 can always be kept in the meshing state, that is, the flipping function is realized and the reverse can be prevented.
[0040] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A turning device for steel structure welding, comprising a bottom plate (1), characterized in that: A first fixed plate (2) is fixedly provided on one side of the upper end of the bottom plate (1); a first flip plate (3) is rotatably mounted on one side of the first fixed plate (2); the first flip plate (3) is driven to rotate by a first hand wheel (5); A slide plate (9) is slidably provided on the upper end of the bottom plate (1), and the slide plate (9) is driven to translate by a translation mechanism, and a second flip plate (10) is rotatably mounted on one side of the slide plate (9); When the slide plate (9) moves in translation, it drives the second turning plate (10) to approach the first turning plate (3) to clamp the steel material to be welded; The first flip plate (3) is rotatably mounted on the first fixed plate (2) via a first rotating shaft (4), and an anti-reversal mechanism is fixedly provided on the first rotating shaft (4); The anti-reversal mechanism comprises a ratchet (6), a pawl (7) and a spring (8); the ratchet (6) is fixedly mounted on the first rotating shaft (4) and is located outside the first fixed plate (2); one end of the pawl (7) is meshedly connected to the ratchet (6), and the other end is rotatably connected to the first fixed plate (2) via a fixing pin; one end of the spring (8) is connected to the pawl (7) via a fixing column, and the other end is connected to the first fixed plate (2) via a fixing pin.
2. A steel structure welding turning device according to claim 1, characterized in that: The translation mechanism comprises a second fixed plate (13) and a threaded rod (12), wherein the threaded rod (12) is connected to the second fixed plate (13) via threads, and the threaded rod (12) is driven to rotate via a second hand wheel (14); One end of the threaded rod (12) passes through the slide plate (9) and is rotatably connected to the slide plate (9).
3. A steel structure welding turning device according to claim 1, characterized in that: Two groups of guide rails (16) are provided at the upper end of the bottom plate (1), and two groups of sliding blocks (17) matching the guide rails (16) are provided at the lower end of the sliding block (9), wherein the sliding blocks (17) are slidably connected to the guide rails (16).
4. A steel structure welding turning device according to claim 2, characterized in that: Two limit plates (15) are provided at one end of the threaded rod (12), and the two limit plates (15) are located on both sides of the slide plate (9).
5. The turning device for steel structure welding according to claim 1, characterized in that: A second rotating shaft (11) is provided on one side of the second flip plate (10), and the second rotating shaft (11) is rotatably mounted on the slide plate (9).
6. A steel structure welding turning device according to claim 2, characterized in that: The first hand wheel (5) and the second hand wheel (14) are both provided with a crank (18).
Citation Information
Patent Citations
Turnover device for steel structure welding
CN210549238U