Welding device for automobile aluminum alloy front auxiliary frame
By designing a multifunctional welding device, using technical means such as servo motors, threaded rods and flip motors, flexible flip and loading platforms of the front subframe of the automotive aluminum alloy are realized, and the problems of insufficient flexible adjustment of the welding station and low welding efficiency in traditional welding devices are solved, significantly improving welding quality and efficiency.
Patent Information
- Application Number
- CN202422112117.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The welding device of the traditional automotive aluminum alloy front subframe has insufficient flexible adjustment of the welding station, which causes the welding gun to deviate from the weldment and the weld to deviate from the predetermined position, affecting the welding quality and low welding efficiency, because only one automotive aluminum alloy front subframe can be processed.
A welding device including a base plate, a rotating seat, a triangular seat, a rotating assembly, a slide chute, a lifting assembly, a feeding platform and a flip assembly are designed. The servo motor drives the threaded rod and slider to move, and realize the vertical and flip movement of the loading platform. In combination with the stepper motor and gear system, the switching of the loading platform and the flip of the front subframe of the automobile aluminum alloy is realized.
The problem of welding torch deviating from the weldment is effectively avoided, the welding quality is ensured, and the continuity and efficiency of welding work are improved through the switching of multiple loading platforms.
Smart Images

Figure CN222971386U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile subframe welding, in particular to a welding device for an automobile aluminum alloy front subframe. Background Technique
[0002] The automobile aluminum alloy front subframe is an important part of the automobile chassis system, mainly playing the role of supporting the front axle and suspension system and connecting it with the "main frame". In the automobile manufacturing industry, the welding of the aluminum alloy front subframe is usually carried out by an automatic welding robot. These robots can perform welding according to preset programs and paths to ensure welding quality and production efficiency. At the same time, in order to cope with complex welding tasks, the welding device also needs to be flexible and adaptable.
[0003] However, when the traditional method uses a robot to weld the automobile aluminum alloy front subframe, the automobile aluminum alloy front subframe is fixedly installed on the processing table, and the position of the automobile aluminum alloy front subframe remains unchanged. The welding is carried out by moving and adjusting the robot, which is likely to cause the welding torch of the robot to deviate from the welded part, resulting in the weld deviating from the predetermined position and affecting the welding quality. Moreover, there is only one welding station. When one automobile aluminum alloy front subframe is being welded, the preparation work cannot be carried out on the un-welded automobile aluminum alloy front subframe, thus reducing the welding efficiency. In view of the above problems, the inventor proposes a welding device for an automobile aluminum alloy front subframe to solve the above problems. Content of the Utility Model
[0004] In order to solve the problem of flexible adjustment of the welding station; the purpose of the utility model is to provide a welding device for an automobile aluminum alloy front subframe.
[0005] To solve the above technical problems, the utility model adopts the following technical scheme: A welding device for an automobile aluminum alloy front subframe, including a bottom plate, one side of the top of the bottom plate is rotatably connected with a rotating seat, the top of the rotating seat is fixedly connected with a triangular prism seat, a rotating component is arranged on the top of the bottom plate near the rotating seat, symmetrically distributed chutes are arranged on the outer side of the triangular prism seat, a lifting component is arranged inside the chutes, loading platforms are arranged on one side of the triangular prism seat close to the chutes, a flipping component is arranged between the loading platforms and the triangular prism seat, a robot is fixedly installed on the top of the bottom plate near the triangular prism seat, two symmetrically distributed L-shaped plates are fixedly connected to the top of the loading platforms, bolts are threadedly connected to the top of the L-shaped plates, the bottom ends of the bolts extend to the inside of the L-shaped plates and are rotatably connected with clamping plates, and the clamping plates are slidably connected with the L-shaped plates.
[0006] Preferably, the rotating assembly includes a toothed ring fixedly connected to the outside of the rotating base. A stepper motor is fixedly installed on one side of the top of the bottom plate close to the rotating base. The driving end of the stepper motor is fixedly connected to a gear, and the toothed ring is meshed with the gear.
[0007] Preferably, the lifting assembly includes a threaded rod rotatably connected inside the chute. A slider is threadedly connected to the outside of the threaded rod. The slider is slidably clamped in the chute. A servo motor symmetrically distributed at the center is fixedly installed on the top of the triangular prism base, and the driving end of the servo motor is fixedly connected to the corresponding threaded rod.
[0008] Preferably, the flipping assembly includes a fixed frame fixedly connected to one side of the slider. The fixed frame is slidably connected to the triangular prism base. The feeding platform is rotatably connected to the inside of the fixed frame. A flipping motor is fixedly installed on one side of the fixed frame, and the driving end of the flipping motor is fixedly connected to the rotating shaft of the feeding platform.
[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0010] 1. The servo motor drives the threaded rod to rotate, and at the same time drives the slider to move vertically along the outside of the threaded rod, thereby driving the feeding platform to move vertically, and the flipping motor drives the feeding platform to rotate, thereby driving the automotive aluminum alloy front subframe to flip, cooperating with the robot for welding, avoiding the problem that the robot welding torch deviates from the welded part, and ensuring the welding quality;
[0011] 2. By setting three feeding platforms, the stepper motor drives the gear to rotate, utilizing the meshing connection between the toothed ring and the gear, and at the same time driving the rotating base and the triangular prism base to rotate, thereby switching the feeding platforms, so that while welding an automotive aluminum alloy front subframe, fixing the un-welded automotive aluminum alloy front subframe to the top of the feeding platform, and removing the welded automotive aluminum alloy front subframe from the feeding platform, further improving the continuity of the welding work. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0013] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0014] Figure 2Schematic diagram of the partial structure of the present utility model Figure 1 。
[0015] Figure 3 Partial sectional view of the present utility model.
[0016] Figure 4 Schematic diagram of the partial structure of the present utility model Figure 2 。
[0017] In the figure: 1, bottom plate; 2, rotating seat; 3, triangular prism seat; 4, rotating assembly; 41, gear ring; 42, stepper motor; 43, gear; 5, chute; 6, lifting assembly; 61, threaded rod; 62, slider; 63, servo motor; 7, loading platform; 8, flipping assembly; 81, fixed frame; 82, flipping motor; 9, robot; 10, L-shaped plate; 11, bolt; 12, clamping plate. Specific embodiments
[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0019] Embodiment: As Figures 1-4 shown, the present utility model provides a welding device for an automotive aluminum alloy front subframe, including a bottom plate 1. One side of the top end of the bottom plate 1 is rotatably connected to a rotating seat 2. The top end of the rotating seat 2 is fixedly connected to a triangular prism seat 3. A rotating assembly 4 is arranged on one side of the top end of the bottom plate 1 close to the rotating seat 2. Symmetrically distributed chutes 5 are provided on the outer side of the triangular prism seat 3. A lifting assembly 6 is arranged inside the chutes 5. Loading platforms 7 are arranged on one side of the triangular prism seat 3 close to the chutes 5. A flipping assembly 8 is arranged between the loading platforms 7 and the triangular prism seat 3. A robot 9 is fixedly installed on one side of the top end of the bottom plate 1 close to the triangular prism seat 3.
[0020] The rotating assembly 4 includes a gear ring 41. The gear ring 41 is fixedly connected to the outer side of the rotating seat 2. A stepper motor 42 is fixedly installed on one side of the top end of the bottom plate 1 close to the rotating seat 2. The driving end of the stepper motor 42 is fixedly connected to a gear 43. The gear ring 41 and the gear 43 are meshed and connected.
[0021] By adopting the above technical solution, the stepper motor 42 drives the gear 43 to rotate. By using the meshed connection between the gear ring 41 and the gear 43, the rotating seat 2 and the triangular prism seat 3 are simultaneously driven to rotate, so as to switch the loading platform 7 and ensure the continuity of the welding process.
[0022] The lifting assembly 6 includes a threaded rod 61 which is rotatably connected inside the chute 5. A slider 62 is threadedly connected to the outer side of the threaded rod 61. The slider 62 is slidably clamped inside the chute 5. At the top of the triangular prism base 3, a servo motor 63 symmetrically distributed at the center is fixedly installed. The driving end of the servo motor 63 is fixedly connected to the corresponding threaded rod 61.
[0023] By adopting the above technical solution, the servo motor 63 drives the threaded rod 61 to rotate, and at the same time drives the slider 62 to move vertically along the outer side of the threaded rod 61, thereby driving the feeding platform 7 to move vertically.
[0024] The flipping assembly 8 includes a fixed frame 81 which is fixedly connected to one side of the slider 62. The fixed frame 81 is slidably connected to the triangular prism base 3. The feeding platform 7 is rotatably connected inside the fixed frame 81. A flipping motor 82 is fixedly installed on one side of the fixed frame 81. The driving end of the flipping motor 82 is fixedly connected to the rotating shaft of the feeding platform 7.
[0025] By adopting the above technical solution, the flipping motor 82 drives the feeding platform 7 to rotate, thereby driving the automotive aluminum alloy front subframe to flip.
[0026] Two symmetrically distributed L-shaped plates 10 are fixedly connected to the top of the feeding platform 7. A bolt 11 is threadedly connected to the top of the L-shaped plate 10. The bottom end of the bolt 11 extends to the inside of the L-shaped plate 10 and is rotatably connected to a clamping plate 12. The clamping plate 12 is slidably connected to the L-shaped plate 10.
[0027] By adopting the above technical solution, by placing the two ends of the automotive aluminum alloy front subframe between the bottom surface of the clamping plate 12 and the top surface of the feeding platform 7 respectively, and then rotating the bolt 11 downward, the clamping plate 12 is driven to move downward. By using the cooperation between the clamping plate 12 and the feeding platform 7, the automotive aluminum alloy front subframe is clamped and fixed.
[0028] Working principle: When welding the automotive aluminum alloy front subframe, by placing the two ends of the automotive aluminum alloy front subframe between the bottom surface of the clamping plate 12 and the top surface of the feeding platform 7 respectively, and then rotating the bolt 11 downward, the clamping plate 12 is driven to move downward. By using the cooperation between the clamping plate 12 and the feeding platform 7, the automotive aluminum alloy front subframe is clamped and fixed;
[0029] When using the robot 9 for welding, the servo motor 63 drives the threaded rod 61 to rotate, and at the same time drives the slider 62 to move vertically along the outer side of the threaded rod 61, thereby driving the feeding platform 7 to move vertically, and the flipping motor 82 drives the feeding platform 7 to rotate, thereby driving the automotive aluminum alloy front subframe to flip, cooperating with the robot 9 for welding, ensuring the welding quality;
[0030] Meanwhile, by setting three loading platforms 7, the stepping motor 42 drives the gear 43 to rotate. The gear ring 41 and the gear 43 are meshed and connected, and at the same time, the rotating seat 2 and the triangular prism seat 3 are driven to rotate, so as to switch the loading platform 7, so that while welding an automotive aluminum alloy front subframe, the un-welded automotive aluminum alloy front subframe is fixed to the top of the loading platform 7, and the welded automotive aluminum alloy front subframe is removed from the loading platform 7, further improving the continuity of the welding work.
[0031] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.
Claims
1. A welding device for an aluminum alloy front subframe of an automobile, comprising a base plate (1), characterized in that: One side of the top of the base plate (1) is rotatably connected to a rotating seat (2), and the top of the rotating seat (2) is fixedly connected to a triangular prism seat (3). A rotating assembly (4) is arranged on the side of the top of the base plate (1) close to the rotating seat (2). The outer side of the triangular prism seat (3) is provided with a centrally symmetrically distributed slide groove (5), and a lifting assembly (6) is arranged inside the slide groove (5). A loading platform (7) is arranged on the side of the triangular prism seat (3) close to the slide groove (5), and a flip assembly (8) is arranged between the loading platform (7) and the triangular prism seat (3). A robot (9) is fixedly installed on the side of the top of the base plate (1) close to the triangular prism seat (3).
2. A welding device for an automobile aluminum alloy front subframe as claimed in claim 1, characterized in that: The rotating assembly (4) comprises a gear ring (41), the gear ring (41) is fixedly connected to the outer side of the rotating seat (2), a stepper motor (42) is fixedly installed on the top of the base plate (1) close to the rotating seat (2), a gear (43) is fixedly connected to the driving end of the stepper motor (42), and the gear ring (41) and the gear (43) are meshingly connected.
3. A welding device for an aluminum alloy front subframe of an automobile as claimed in claim 1, characterized in that: The lifting assembly (6) comprises a threaded rod (61), wherein the threaded rod (61) is rotatably connected to the inside of the slide groove (5), and the outer side of the threaded rod (61) is threadably connected to a slider (62), and the slider (62) is slidably engaged in the slide groove (5).
4. A welding device for an aluminum alloy front subframe of an automobile as claimed in claim 3, characterized in that: The flip assembly (8) comprises a fixed frame (81), the fixed frame (81) is fixedly connected to one side of the slider (62), the fixed frame (81) is slidably connected to the triangular prism seat (3), the loading platform (7) is rotatably connected to the inner side of the fixed frame (81), a flip motor (82) is fixedly installed on one side of the fixed frame (81), and the driving end of the flip motor (82) is fixedly connected to the rotating shaft of the loading platform (7).
5. A welding device for an aluminum alloy front subframe of an automobile as claimed in claim 1, characterized in that: The top of the loading platform (7) is fixedly connected to two symmetrically distributed L-shaped plates (10), the top of the L-shaped plate (10) is threadedly connected to a bolt (11), the bottom end of the bolt (11) extends to the inner side of the L-shaped plate (10) and is rotatably connected to a clamping plate (12), and the clamping plate (12) is slidably connected to the L-shaped plate (10).
6. A welding device for an aluminum alloy front subframe of an automobile as claimed in claim 3, characterized in that: A servo motor (63) symmetrically distributed in the center is fixedly mounted on the top end of the triangular prism seat (3), and a driving end of the servo motor (63) is fixedly connected to a corresponding threaded rod (61).