Full-automatic special-shaped multi-copper-bar-nut insert implanting and taking-out equipment

Abstract

The utility model discloses full-automatic special-shaped multi-copper-bar nut insert implanting and taking-out equipment which comprises an equipment integrated machine, and the two sides of the front end of the top of the equipment integrated machine are connected with a first copper-bar insert supply platform and a second copper-bar insert supply platform respectively in a sliding mode. The first copper bar insert supply platform and the second copper bar insert supply platform are each provided with a special-shaped copper bar correction mechanism, and each special-shaped copper bar correction mechanism comprises two hand grabbing quick-change connectors symmetrically and fixedly arranged at the two ends of the top of the first copper bar insert supply platform. And special-shaped copper bars are arranged on the opposite sides of the two hand grabbing quick-change connectors. According to the utility model, a plurality of automatic mechanisms and modules, such as a robot taking and attaching mechanism, a special-shaped copper bar correcting mechanism and a nut assembling mechanism, are integrated, so that the automation of the whole process from copper bar insert supply, correction, nut assembling, product taking out and insert implanting is realized, the manual intervention is obviously reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of processing modules, in particular to fully automatic implantation and removal equipment for various special-shaped copper bar nut inserts. Background Art

[0002] With the rapid development of modern manufacturing, the requirements for production efficiency and product quality are getting higher and higher. In many industries such as electronics, automobiles, and home appliances, the implantation and removal of parts such as copper bar nut inserts is an indispensable part of the production process. The traditional manual operation method is not only inefficient, but also prone to errors and safety hazards. Therefore, the development of an efficient, accurate, and safe fully automatic implantation and removal equipment for various special-shaped copper bar nut inserts has become an urgent need in the industry.

[0003] Currently, copper bar insert nuts are manually placed into molds, which is cumbersome, inefficient, costly, has a high defect rate, and poses a safety hazard to life. Utility Model Content

[0004] The utility model aims to provide a fully automatic device for inserting and removing special-shaped copper bar nut inserts of various types, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic device for implanting and removing various special-shaped copper bar nut inserts, comprising an overall device, wherein a copper bar insert supply platform 1 and a copper bar insert supply platform 2 are respectively slidably connected on both sides of the top front end of the overall device, and a special-shaped copper bar correction mechanism is provided on the copper bar insert supply platform 1 and the copper bar insert supply platform 2, and the special-shaped copper bar correction mechanism comprises two hand-grabbing quick-change connectors symmetrically fixedly arranged at both ends of the top of the copper bar insert supply platform 1, and a special-shaped copper bar is provided on the opposite side of the two hand-grabbing quick-change connectors;

[0006] A robot attachment mechanism is arranged directly above the special-shaped copper busbar correction mechanism, and the robot attachment mechanism comprises a connecting block, one end of the connecting block is fixedly connected to a mounting bracket, the middle positions of the left and right ends of the front side of the mounting bracket are fixedly connected to a hand grip and a mold positioning guide sleeve, and the middle position of the front side of the mounting bracket is fixedly connected to a screw mounting female part through the bracket, the top of the mounting bracket is fixedly connected to the four corners with an insert clamping mechanism, and the bottom of the mounting bracket is fixedly connected to the four corners with an embedded insert clamping mechanism, and the top and bottom positions in the middle of the front and rear sides of the mounting bracket are fixedly connected to a quick-change connection male and female mechanism attachment and positioning device.

[0007] A protective cover is fixedly installed at the rear end of the top of the overall machine of the equipment.

[0008] Insert nut mounting positions are provided on the front and rear sides of the quick-change connector corresponding to the special-shaped copper bar for manual grasping and extraction.

[0009] Two product extraction and adsorption mechanisms are fixedly connected to the middle position of the rear side of the mounting bracket, and product extraction and holding mechanisms are fixedly connected to the opposite sides of the rear side of the mounting bracket corresponding to the two product extraction and adsorption mechanisms.

[0010] A copper bar movable insert is provided at the rear end of the special-shaped copper bar, a correction assembly is provided at the middle position of the top of the copper bar insert supply platform I, and two nut assembly mechanisms are provided on the right side of the special-shaped copper bar.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. High degree of automation: The equipment integrates multiple automated mechanisms and modules, such as robot picking and attaching mechanisms, special-shaped copper bar correction mechanisms, nut assembly mechanisms, etc., realizing the full-process automation from copper bar insert supply, correction, nut assembly to product extraction and insert implantation, significantly reducing manual intervention and improving production efficiency.

[0013] 2. High flexibility: The equipment can handle a variety of different types of special-shaped copper bars and inserts. By adjusting the robot gripper fixture and die positioning guide sleeve, it can quickly adapt to the product requirements of different specifications and shapes, improving the flexibility and adaptability of the production line.

[0014] 3. High precision: Advanced robot technology and precise positioning devices are adopted to ensure the accuracy and consistency of special-shaped copper bar correction, nut assembly and insert implantation, improving product quality.

[0015] 4. Labor saving: The automated production process reduces the dependence on manual labor, lowers labor costs, and at the same time avoids errors and safety accidents caused by human factors, improving production safety and stability.

[0016] 5. High efficiency and energy saving: The equipment pays attention to energy utilization efficiency in the design and operation process. By optimizing the mechanical structure and control system, the energy consumption is reduced, meeting the concept of modern industrial green production.

[0017] 6. Intelligent management: The equipment is equipped with advanced detection sensors and control systems, which can real-time monitor various parameters and states in the production process, realize intelligent management and fault warning, and improve the efficiency and accuracy of production management. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a three-dimensional view of the present utility model;

[0019] Figure 2 is a first three-dimensional view of the robot picking and attaching mechanism of the present utility model;

[0020] Figure 3 This is the second three-dimensional view of the robot picking and attaching mechanism of the present utility model;

[0021] Figure 4 This is the three-dimensional view of the special-shaped copper bar straightening mechanism of the present utility model.

[0022] In the figure: 1. Overall equipment machine; 2. Protective cover; 3. First copper bar insert supply platform; 4. Second copper bar insert supply platform; 5. Special-shaped copper bar straightening mechanism; 501. Hand grab extraction quick-change connector; 502. Special-shaped copper bar; 503. Movable copper bar insert; 504. Insert nut installation position; 505. Straightening component; 506. Nut assembly mechanism; 6. Robot picking and attaching mechanism; 601. Connecting block; 602. Mounting bracket; 603. Hand grab and mold positioning guide sleeve; 604. Screw-taking installation nut position part; 605. Embedded insert clamping mechanism; 606. Insert clamping mechanism; 607. Product extraction holding mechanism; 608. Quick-change connection male and female mechanism picking and attaching positioning device; 609. Product extraction adsorption mechanism. Specific implementation mode

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-4 , the present utility model provides a technical solution: a fully automatic special-shaped multiple copper bar nut insert implanting and extracting device, including an overall equipment machine 1. On both sides of the front end of the top of the overall equipment machine 1, a first copper bar insert supply platform 3 and a second copper bar insert supply platform 4 are respectively slidably connected. Special-shaped copper bar straightening mechanisms 5 are arranged on both the first copper bar insert supply platform 3 and the second copper bar insert supply platform 4. The special-shaped copper bar straightening mechanism 5 includes two hand grab extraction quick-change connectors 501 symmetrically and fixedly arranged at both ends of the top of the first copper bar insert supply platform 3. On the opposite sides of the two hand grab extraction quick-change connectors 501, special-shaped copper bars 502 are arranged;

[0025] Above the correction mechanism 5 for the special-shaped copper bar, there is a robot picking and attaching mechanism 6. The robot picking and attaching mechanism 6 includes a connecting block 601. One end of the connecting block 601 is fixedly connected to an installation bracket 602. At the middle positions of the left and right ends on the front side of the installation bracket 602, there are fixedly connected a hand gripper and a mold positioning guide sleeve 603. And at the middle position on the front side of the installation bracket 602, there is a pick-up screw installation female part 604 fixedly connected through a bracket. At the positions near the four corners on the top of the installation bracket 602, there are fixedly connected pick-up insert clamping mechanisms 606. And at the positions near the four corners on the bottom of the installation bracket 602, there are fixedly connected buried insert clamping mechanisms 605. At the top and bottom positions in the middle of the front and back sides of the installation bracket 602, there are fixedly connected quick-change connection male and female mechanism picking and attaching positioning devices 608.

[0026] At the rear end of the top of the overall equipment machine 1, a protective cover 2 is fixedly installed.

[0027] On the front and back sides of the hand gripper extraction quick-change connector 501 corresponding to the special-shaped copper bar 502, there are insert nut installation positions 504.

[0028] At the middle position on the rear side of the installation bracket 602, there are two product extraction adsorption mechanisms 609 fixedly connected. And on the opposite sides of the two product extraction adsorption mechanisms 609 on the rear side of the installation bracket 602, there are product extraction clamping mechanisms 607 fixedly connected.

[0029] At the rear end of the special-shaped copper bar 502, there is a copper bar movable insert 503. At the middle position on the top of the copper bar insert supply platform one 3, there is a correction component 505. On the right side of the special-shaped copper bar 502, there are two nut assembly mechanisms 506.

[0030] Manually install different types of special-shaped copper bars in the insert guiding positions, then place the inserts on the two platforms, place the two nuts on the specified positioning posts, start the button switches of the two platforms and reach the robot's material waiting position. (Before the whole start-up process, there are corresponding detection sensor in-place signals). The robot hand gripper fixture takes out the special-shaped copper bar insert and the nut gripper, reaches the waiting signal of the injection molding machine, enters the mold to take out the product and the insert, and then the hand gripper fixture flips to the embedding surface, embeds the insert and the nut. The robot returns to the standby position and puts the taken-out product and insert on the conveyor belt for packing in boxes, realizing the reduction of manual labor, developing a new type of fully automatic multi-special-shaped copper bar nut insert implanting and extracting equipment, an equipment integrated with multiple mechanism modules, using the FANUC / KUKA robot to clamp the product and the automatic implanting mechanism, and realizing an integrated equipment of fully automatic production to replace manual labor.

[0031] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0032] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic device for inserting and removing special-shaped copper bar nuts, comprising an integral device (1), characterized in that: Copper bar inlay supply platform 1 (3) and copper bar inlay supply platform 2 (4) are slidably connected to the two sides of the top front end of the equipment as a whole (1), and the copper bar inlay supply platform 1 (3) and the copper bar inlay supply platform 2 (4) are both provided with a special-shaped copper bar correction mechanism (5), and the special-shaped copper bar correction mechanism (5) comprises two hand-grab quick-change connectors (501) symmetrically fixedly arranged at the two ends of the top of the copper bar inlay supply platform 1 (3), and the two hand-grab quick-change connectors (501) are both provided with special-shaped copper bars (502) on the opposite sides; A robot attachment mechanism (6) is arranged directly above the special-shaped copper bar correction mechanism (5), and the robot attachment mechanism (6) comprises a connection block (601), one end of the connection block (601) is fixedly connected to a mounting bracket (602), a hand grip and mold positioning guide sleeve (603) is fixedly connected to the middle position of the left and right ends of the front side of the mounting bracket (602), and a screw-taking mounting female position part (604) is fixedly connected to the middle position of the front side of the mounting bracket (602) through the bracket, the top of the mounting bracket (602) is fixedly connected to the four corners with an insert-taking clamping mechanism (606), and the bottom of the mounting bracket (602) is fixedly connected to the four corners with an embedded insert clamping mechanism (605), and the top and bottom positions in the middle of the front and rear sides of the mounting bracket (602) are fixedly connected to a quick-change connecting male and female mechanism attachment positioning device (608).

2. The fully automatic implantation and removal equipment for various types of copper bar nuts according to claim 1 is characterized by: A protective cover (2) is fixedly mounted on the rear end of the top of the overall device (1).

3. The fully automatic implantation and removal equipment for various types of copper bar nuts according to claim 1 is characterized by: Insert nut mounting positions (504) are provided on the front and rear side surfaces of the hand-grabbed quick-change connector (501) corresponding to the special-shaped copper busbar (502).

4. The fully automatic implantation and removal equipment for various types of copper bar nuts according to claim 1 is characterized by: Two product removal adsorption mechanisms (609) are fixedly connected to the middle position of the rear side of the mounting bracket (602), and a product removal holding mechanism (607) is fixedly connected to the rear side of the mounting bracket (602) on the side opposite to the two product removal adsorption mechanisms (609).

5. The fully automatic implantation and removal equipment for various types of copper bar nuts according to claim 1 is characterized by: A copper bar movable insert (503) is provided at the rear end of the special-shaped copper bar (502), a correction component (505) is provided at the middle position of the top of the copper bar insert supply platform (3), and two nut assembly mechanisms (506) are provided on the right side of the special-shaped copper bar (502).

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