Flexible production equipment for heavy-load roller

By designing a flexible production equipment for heavy-load drums, and using roller components and boosting mechanisms to realize automatic conveying and central pushing of workpieces, the safety and efficiency problems of manual handling of heavy workpieces in the prior art are solved.

CN222971645UActive Publication Date: 2025-06-13NINGBO SIDIANLING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421547734.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-06-13
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

In the prior art, robotic robots cannot grasp workpieces weighing hundreds of kilograms or even dozens of tons, resulting in manual handling, which poses the risk of personal injury and low work efficiency.

Method used

A flexible production equipment for heavy-load rollers is designed, including a bracket, a roller assembly, a boosting mechanism, a central adjustment mechanism, a rotating workbench, a processing device and an adjustable workbench, and the automatic conveying and central pushing of workpieces are realized through the roller assembly and a boosting mechanism.

Benefits of technology

The unmanned handling and centralized placement of workpieces are realized, avoiding the safety risks and inefficiency caused by manual handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides flexible production equipment for a heavy-load roller, which relates to the technical field of mold processing related equipment and comprises a support, a roller component, a boosting mechanism, a centering adjusting mechanism, a rotary worktable, a processing device and an adjustable worktable, and both the roller component and the boosting mechanism are connected with the support; the roller assembly is used for conveying the workpieces to the rotating workbench. The boosting mechanism is connected with the centering adjusting mechanism, and the boosting mechanism is used for pushing the workpiece to the rotating workbench through the centering adjusting mechanism; the adjustable workbench is connected with the rotating workbench and used for conveying a workpiece on the rotating workbench to a machining device located on one side of the end of the support. The problems that in the prior art, due to the fact that workpieces are heavy and cannot be grabbed by a mechanical arm, manual carrying operation must be conducted, and personal injury risks are caused are solved, and the technical problem that the main pushing centering function cannot be achieved in the carrying process is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of equipment related to mold processing, and in particular to a flexible production equipment for heavy-duty rollers. Background Art

[0002] At present, the workpieces processed by mold and non-standard part CNC machining centers, CNC boring machines, deep hole drills, and EDM CNC electrical discharge forming machines are relatively heavy, weighing hundreds of kilograms or even dozens of tons. Therefore, robotic manipulators cannot grasp the workpieces to be processed and load them onto the machine for processing. Generally, workers fix the workpieces to be processed on the overhead crane, and then use the overhead crane to lift the workpieces to be processed onto the machine table.

[0003] At present, there are various problems with manual loading and unloading of workpieces, and the main problems of the existing working methods are as follows: Since the machining involves medium and large-sized workpieces, robotic manipulators cannot grasp and load them onto the machine, and intelligent processing cannot be achieved. Therefore, all operations are manual. Especially during the transportation of workpieces, many safety accidents involving personal injuries occur every year; moreover, this method also has problems such as low work efficiency and high labor costs, and the existing roller lines are ordinary roller lines without functions of boosting, centering, and measuring the size of workpieces. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a flexible production equipment for heavy-duty rollers to alleviate the problems existing in the prior art, such as the risk of personal injury caused by the heavy weight of workpieces, the inability to use robotic arms for grasping and the necessity of manual handling operations, as well as the technical problem that the main pushing and centering functions cannot be achieved during the handling process.

[0005] To achieve the above purpose, the utility model adopts the following technical solutions:

[0006] In a first aspect, the utility model provides a flexible production equipment for heavy-duty rollers, including a bracket, a roller assembly, a boosting mechanism, a centering adjustment mechanism, a rotating worktable, a processing device, and an adjustable worktable. Both the roller assembly and the boosting mechanism are connected to the bracket;

[0007] The roller assembly is used to convey the workpiece to the rotating worktable;

[0008] The boosting mechanism is connected to the centering adjustment mechanism, and the boosting mechanism is used to push the workpiece onto the rotating worktable through the centering adjustment mechanism;

[0009] The adjustable worktable is connected to the rotating worktable, and the adjustable worktable is used to send the workpiece on the rotating worktable to the processing device located on one side of the end of the bracket.

[0010] Further, the boosting mechanism includes a driving component and a boosting component. The driving component is connected to the bracket, and the driving component is connected to the boosting component to drive the boosting component to approach or move away from the rotating workbench.

[0011] One end of the boosting component away from the driving component is connected to the centering adjustment mechanism.

[0012] Further, the driving component includes a first rotating motor and a lead screw. The first rotating motor is connected to the bracket, and the output end of the first rotating motor is connected to the lead screw.

[0013] The lead screw is connected to the boosting component, and the lead screw is used to drive the boosting component to move on the lead screw by rotation.

[0014] The boosting component includes a boosting rod and a connecting block. The connecting block is connected to the lead screw and the connecting block is connected to the boosting rod.

[0015] One end of the boosting rod away from the connecting block is connected to the centering adjustment mechanism.

[0016] Further, the centering adjustment mechanism includes a boosting member and a rotating component. The boosting member is rotatably connected to the boosting mechanism.

[0017] The rotating component is connected to the boosting mechanism and the rotating component is connected to the boosting member. The rotating component is used to drive the boosting member to rotate relative to the boosting mechanism.

[0018] The rotating component includes a support plate, a second rotating motor and a belt. The second rotating motor is connected to the boosting mechanism through the support plate, and the output end of the second rotating motor is connected to the boosting member through the belt to drive the boosting member to rotate.

[0019] Further, the roller assembly includes a chain and a plurality of roller bodies. The plurality of roller bodies are sequentially connected to the bracket along the direction towards the rotating workbench.

[0020] The chain is connected to each roller body, and the chain is used to be connected to an external driving device.

[0021] There are at least two groups of the roller assemblies, and the two groups of roller assemblies are spaced apart.

[0022] Further, the heavy-duty roller flexible production equipment further includes an auxiliary pushing component. The auxiliary pushing component is connected to the bracket and is arranged between the two groups of roller assemblies.

[0023] The auxiliary pushing component includes a third rotating motor, a lead screw, and a pushing member. The third rotating motor is connected to the bracket, and the output end of the third rotating motor is connected to the pushing member through the lead screw for moving the pushing member along the lead screw.

[0024] The pushing member is used to push the workpiece to move on the roller assembly.

[0025] Further, a slewing bearing is provided at the bottom of the rotating workbench. The slewing bearing is horizontally arranged, and its bottom is supported on the ground through a support frame.

[0026] The slewing bearing is used to be connected to an external rotating motor, and the rotating motor is used to drive the slewing bearing to rotate, thereby driving the rotating workbench to rotate.

[0027] Further, an electrophoresis magnetic chuck is provided on the top of the rotating workbench. The electrophoresis magnetic chuck is used to be connected to an external power supply device.

[0028] The rotating workbench is provided with a driving member. The driving member is connected to the electrophoresis magnetic chuck, and the driving member is used to drive the electrophoresis magnetic chuck to move so that the electrophoresis magnetic chuck holds the workpiece.

[0029] Further, a clamping device is provided on the upper surface of the rotating workbench. Two oppositely arranged clamping jaws are provided on the clamping device, and the clamping jaws are connected to an external driving component. The driving component is used to drive the two clamping jaws to move so that the two clamping jaws clamp the workpiece.

[0030] Further, the adjustable workbench is connected to the rotating workbench, and an auxiliary support rod is rotatably connected to the adjustable workbench. One end of the auxiliary support rod away from the adjustable workbench is used to support on the ground.

[0031] The adjustable workbench is further provided with a diagonal brace telescopic member. One end of the diagonal brace telescopic member away from the adjustable workbench is connected to the rotating workbench.

[0032] The present utility model can achieve the following beneficial effects:

[0033] In the first aspect, the present utility model provides a heavy-duty roller flexible production device, including a bracket, a roller assembly, a boosting mechanism, a centering adjustment mechanism, a rotating workbench, a processing device, and an adjustable workbench. The roller assembly and the boosting mechanism are both connected to the bracket. The roller assembly is used to convey the workpiece to the rotating workbench. The boosting mechanism is connected to the centering adjustment mechanism, and the boosting mechanism is used to push the workpiece to the rotating workbench through the centering adjustment mechanism. The adjustable workbench is connected to the rotating workbench, and the adjustable workbench is used to send the workpiece on the rotating workbench to the processing device located on one side of the end of the bracket.

[0034] In the present utility model, both the drum assembly and the boosting mechanism are connected to the bracket. During use, the workpiece is transported through the drum assembly, and the workpiece located on the drum assembly is pushed onto the rotating worktable through the centering adjustment mechanism at the end of the boosting mechanism. Preferably, drum devices are provided on both sides of the rotating worktable. The centering adjustment mechanisms of the drum devices on both sides are connected to an external control device to push the workpiece from both the left and right sides to make it stay at the designated position on the rotating worktable. The rotating worktable can rotate to orient its discharge end towards the corresponding processing device. There can be two processing devices, which are arranged opposite to each other and located at both ends of the rotating worktable. The adjustable worktable connected to the rotating worktable is used to transfer the workpiece on the rotating worktable to the processing device for processing.

[0035] Compared with the prior art, the heavy-duty drum flexible production equipment provided by the present utility model can effectively transport the workpiece from the drum assembly to the designated position on the rotating worktable through the boosting mechanism and the centering adjustment mechanism on the drum devices on both sides of the worktable. The centering adjustment mechanisms on both sides can effectively push the workpiece to the designated position on the rotating worktable. By driving the rotating worktable to orient its output end towards the corresponding processing device, it is convenient for the subsequent processing of the workpiece by the processing device. Furthermore, the use effect of not requiring manual handling and being able to center the workpiece is achieved.

[0036] In summary, the present utility model at least alleviates the problems existing in the prior art, such as the risk of personal injury caused by the heavy weight of the workpiece, which cannot be grasped by the robotic arm and must be manually handled, and the technical problem that the main pushing and centering function cannot be achieved during the handling process. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0038] Figure 1 It is a schematic three-dimensional structure diagram of the drum part of the heavy-duty drum flexible production equipment provided by the embodiment of the present utility model;

[0039] Figure 2 For Figure 1 the enlarged schematic diagram of the structure of part A in

[0040] Figure 3 It is a schematic top view of the drum part of the heavy-duty drum flexible production equipment provided by the embodiment of the present utility model in the use state;

[0041] Figure 4 The bottom view structural schematic diagram of the roller part of the heavy-duty roller flexible production equipment provided by the embodiment of the present utility model;

[0042] Figure 5 The partial structural schematic diagram of the heavy-duty roller flexible production equipment provided by the embodiment of the present utility model;

[0043] Figure 6 The partial structural top view schematic diagram of the heavy-duty roller flexible production equipment provided by the embodiment of the present utility model;

[0044] Figure 7 is Figure 6 The enlarged schematic diagram of the structure of part B in;

[0045] Figure 8 is Figure 6 The enlarged schematic diagram of the structure of part C in;

[0046] Figure 9 The three-dimensional structural schematic diagram of the heavy-duty roller flexible production equipment provided by the embodiment of the present utility model;

[0047] Figure 10 The structural schematic diagram when the adjustable workbench of the heavy-duty roller flexible production equipment provided by the embodiment of the present utility model is turned up.

[0048] Icon: 1 - Bracket; 2 - Roller assembly; 21 - Roller body; 22 - Chain; 3 - Boosting mechanism; 31 - Driving assembly; 311 - First rotating motor; 312 - Lead screw; 32 - Boosting component; 321 - Boosting rod; 322 - Connecting block; 4 - Boosting part; 5 - Rotating component; 51 - Support plate; 52 - Second rotating motor; 53 - Belt; 6 - Auxiliary pushing component; 61 - Third rotating motor; 62 - Lead screw; 63 - Pushing part; 7 - Rotating workbench; 71 - Gripping device; 72 - Claw; 73 - Screw lifting part; 74 - Slewing bearing; 8 - Workpiece; 9 - Processing device; 91 - Airtight detection table; 911 - Magnetic conductive plate; 912 - First hydraulic die lifting part; 913 - Airtight test hole; 914 - Electro-permanent magnet main body; 915 - Second hydraulic die lifting part; 9151 - Sliding part; 10 - Adjustable workbench; 101 - Auxiliary support rod; 102 - Diagonal brace telescopic part. Detailed implementation manners

[0049] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. The components of the embodiments of the present utility model usually described and illustrated in the drawings here can be arranged and designed in various different configurations.

[0050] Therefore, the detailed description of the embodiments of the present utility model provided in the drawings below is not intended to limit the scope of the claimed present utility model, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.

[0051] It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0052] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.

[0053] In addition, terms such as "horizontal" and "vertical" do not mean that the components are required to be absolutely horizontal or hanging vertically, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0054] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0055] The following will describe in detail some embodiments of the present utility model in conjunction with the accompanying drawings. Without conflict, the following embodiments and the features in the embodiments can be combined with each other.

[0056] Embodiment 1

[0057] This embodiment provides a flexible production equipment for heavy-duty rollers. Referring to Figure 1 、 Figure 3 or Figure 5 , the flexible production equipment for heavy-duty rollers includes a bracket 1, a roller assembly 2, a boosting mechanism 3, a centering adjustment mechanism, a rotating workbench 7, a processing device 9, and an adjustable workbench 10. Both the roller assembly 2 and the boosting mechanism 3 are connected to the bracket 1; the roller assembly 2 is used to convey the workpiece 8 to the rotating workbench 7; the boosting mechanism 3 is connected to the centering adjustment mechanism, and the boosting mechanism 3 is used to push the workpiece 8 onto the rotating workbench 7 through the centering adjustment mechanism; the adjustable workbench 10 is connected to the rotating workbench 7, and the adjustable workbench 10 is used to send the workpiece 8 on the rotating workbench 7 to the processing device 9 located on one side of the end of the bracket 1.

[0058] The embodiment of the present utility model at least alleviates the problems existing in the prior art, such as the risk of personal injury caused by the heavy weight of the workpiece, which cannot be grasped by the robotic arm and must be manually handled, and the technical problem that the main pushing and centering function cannot be realized during the handling process.

[0059] In the embodiment of the present utility model, both the roller assembly 2 and the boosting mechanism 3 are connected to the bracket 1. During use, the workpiece 8 is transported through the roller assembly 2, and the workpiece 8 located on the roller assembly is pushed onto the rotating workbench 7 through the centering adjustment mechanism at the end of the boosting mechanism 3; and preferably, roller devices 2 are provided on both sides of the rotating workbench 7, and the centering adjustment mechanisms of the roller devices 2 on both sides are controlled by an external control device to push the workpiece 8 from both the left and right sides to make it stay at the designated position on the rotating workbench 7; and the rotating workbench 7 can rotate its discharge end towards the corresponding processing device 9. There can be two processing devices 9, and the two processing devices 9 are arranged opposite to each other and located at both ends of the rotating workbench 7, and the adjustable workbench 10 connected to the rotating workbench 7 is used to transfer the workpiece 8 on the rotating workbench 7 to the processing device 9 for processing.

[0060] And preferably, the adjustable workbench 10 can be in the form of a telescopic workbench, a flipable workbench, and a workbench that can be both telescopic and flipable, etc., to meet the usage requirements of different spacing distances.

[0061] Compared with the prior art, the heavy-duty roller flexible production equipment provided by the embodiment of the present utility model can effectively transport the workpiece 8 from the roller assembly 2 to the designated position of the rotating workbench 7 through the boosting mechanism 3 and the centering adjustment mechanism on the roller devices 2 on both sides of the rotating workbench 7. The centering adjustment mechanisms on both sides can effectively push the workpiece 8 to the designated position of the rotating workbench 7. By driving the rotating workbench 7 to make its output end face the corresponding processing device 9, it is convenient to process the workpiece 8 by the processing device 9 subsequently; thus, the use effect of no need for manual handling and being able to place the workpiece in the center is achieved.

[0062] It should be noted that a workpiece scanning and input system is provided on this roller line. Through scanning, it can be determined from which roller device the workpiece 8 is transported, and the boosting mechanism 3 and the centering adjustment device of the corresponding roller device are controlled to move the workpiece 8 onto the rotating workbench 7. During this process, the control system controls the centering adjustment devices on both sides to push and adjust the workpiece 8 until the workpiece 8 is pushed in place.

[0063] It should be noted that referring to Figure 8 , each processing device 9 is provided with an airtight detection table 91. This airtight detection table 91 is preferably of a cuboid structure, and it includes a magnetic conductive plate 911, a first hydraulic mold lifting member 912, an airtight test hole 913, an electro-permanent magnet main body 914, and a second hydraulic mold lifting member 915. The specific connection is that an electro-permanent magnet main body 914 is provided on the bottom plate of the airtight detection table 91, and a plurality of magnetic conductive plates 911 are sequentially provided on the upper surface of the electro-permanent magnet main body 914, and airtight test holes 913 are opened on the magnetic conductive plates 911; second hydraulic mold lifting members 915 are also spaced on the bottom plate, and sliding members 9151 are spaced on each second hydraulic mold lifting member 915. The sliding members 9151 are preferably rollers, and a first hydraulic mold lifting member 912 is spaced between adjacent second hydraulic mold lifting members 915, and the first hydraulic mold lifting member 912 is also connected to the bottom plate. When in use, when the workpiece 8 is sent to the airtight detection table 91, at this time, the second hydraulic mold lifting member 915 is lifted to enable the workpiece 8 to slide through the sliding member 9151 to avoid the workpiece 8 wearing the magnetic conductive plate 911. When the workpiece 8 reaches the designated position, the second hydraulic mold lifting member 915 puts the workpiece 8 down onto the magnetic conductive plate 911, and then an airtight leakage test is carried out. Preferably, each airtight test hole 913 adopts an independent air path, and which airtight test holes 913 are opened is determined by the position of the workpiece 8 on the airtight detection table 91; during the test, when the pressure does not leak, it indicates that there is no waste iron filings, and when the pressure leaks, it indicates that there is waste, then the airtight detection is okay.

[0064] In an optional implementation manner of this embodiment, referring to Figure 1, the boosting mechanism 3 includes a driving component 31 and a boosting component 32. The driving component 31 is connected to the bracket 1, and the driving component 31 is connected to the boosting component 32 to drive the boosting component 32 to approach or move away from the rotating workbench 7. One end of the boosting component 32 away from the driving component 31 is connected to the centering adjustment mechanism.

[0065] Specifically: The driving component 31 is connected to the bracket 1 and is arranged in the horizontal direction. The other end of the driving component 31 is provided with the boosting component 32. The driving component 31 drives the boosting component 32 to move in the horizontal direction, further driving the centering adjustment mechanism to move in the horizontal direction to push the workpiece 8 to the corresponding position on the rotating workbench 7.

[0066] Further, referring to Figure 1 , the driving component 31 includes a first rotating motor 311 and a lead screw 312. The first rotating motor 311 is connected to the bracket 1, and the output end of the first rotating motor 311 is connected to the lead screw 312. The lead screw 312 is connected to the boosting component 32. The lead screw 312 is used to drive the boosting component 32 to move on the lead screw 312 by rotation. The boosting component 32 includes a boosting rod 321 and a connecting block 322. The connecting block 322 is connected to the lead screw 312 and is connected to the boosting rod 321. One end of the boosting rod 321 away from the connecting block 322 is connected to the centering adjustment mechanism.

[0067] Specifically: The first rotating motor 311 is connected to the bracket 1, and the output end of the first rotating motor 311 is horizontally connected to the lead screw 312. The lead screw 312 is threadedly connected to the boosting component 32. In the process of use, the first rotating motor 311 drives the lead screw 312 to rotate, so that the boosting component 32 threadedly connected to it does not rotate with it and moves along the extension direction of the lead screw 312. Specifically, by the forward or reverse rotation of the first rotating motor 311, the left - right movement of the boosting component 32 is realized.

[0068] The connecting block 322 is provided with a threaded hole and is threadedly connected to the lead screw 312. By the rotation of the lead screw 312, the connecting block 322 is driven to move on the lead screw 312, and then the boosting rod 321 connected to the connecting block 322 is driven to move, thus realizing the movement of the boosting rod 321 in the horizontal direction. The boosting rod 321 drives the centering adjustment mechanism to push the workpiece 8 to move.

[0069] In an alternative embodiment of this embodiment, referring to Figure 2 or Figure 3, the centering adjustment mechanism includes a boosting member 4 and a rotating assembly 5. The boosting member 4 is rotatably connected to the boosting mechanism 3; the rotating assembly 5 is connected to the boosting mechanism 3 and is also connected to the boosting member 4. The rotating assembly 5 is used to drive the boosting member 4 to rotate relative to the boosting mechanism 3. The rotating assembly 5 includes a support plate 51, a second rotating motor 52, and a belt 53. The second rotating motor 52 is connected to the boosting mechanism 3 through the support plate 51, and the output end of the second rotating motor 52 is connected to the boosting member 4 through the belt 53 to drive the boosting member 4 to rotate.

[0070] Specifically: both the boosting member 4 and the rotating assembly 5 are connected to the end of the boosting rod 321. The boosting member 4 is rotatably connected to the boosting rod 321, and the rotating assembly 5 is connected to the boosting member 4 to drive the boosting member 4 to rotate relative to the rotating assembly 5. During use, first drive the boosting member 4 to rotate to an appropriate angle through the rotating assembly 5, and then push the workpiece 8 to move through the boosting rod 321.

[0071] The support plate 51 is connected to the upper surface of the end of the boosting rod 321, and the support plate 51 is preferably an L-shaped bent plate. The second rotating motor 52 is connected to this L-shaped support plate 51, and the second rotating motor 52 is horizontally arranged. Its output end is provided with a belt 53, and the other end of the belt 53 is connected to the connecting shaft of the boosting member 4. A groove is circumferentially formed on the connecting shaft of the boosting member 4, and the belt 53 is connected to this groove, thereby realizing that the second rotating motor 52 drives the boosting member 4 to rotate through the belt 53 to adjust the inclination angle of the boosting member 4.

[0072] It should be noted that the boosting member 4 has an L-shaped structure. During use, when transporting the workpiece 8, the L-shaped boosting member 4 needs to be set vertically to facilitate the passage of the workpiece 8. After the workpiece 8 passes, rotate the boosting member 4 by 90 degrees to place it horizontally or rotate it at a certain inclination angle. Finally, push the workpiece 8 to move through the boosting member 4 until it is pushed to the designated position on the rotating workbench 7.

[0073] In an alternative embodiment of this embodiment, refer to Figure 1 or Figure 2 , the roller assembly 2 includes a chain 22 and a plurality of roller bodies 21. The plurality of roller bodies 21 are sequentially connected to the bracket 1 along the direction towards the rotating workbench 7; the chain 22 is connected to each roller body 21, and the chain 22 is used to be connected to an external driving device; there are at least two groups of roller assemblies 2, and the two groups of roller assemblies 2 are spaced apart.

[0074] Specifically, a plurality of drum bodies 21 are provided, and the plurality of drum bodies 21 are sequentially rotatably arranged along the extending direction of the bracket 1; and the chain 22 is connected to each drum body 21 in turn, and the chain 22 is connected to an external driving device, so as to drive each drum body 21 to rotate through the chain 22, and further drive the workpiece 8 supported by the drum body 21 to move; preferably, the driving device can be a driving motor, and this driving motor can be controlled by a control system.

[0075] At least two sets of drum assemblies 2 are provided, and the two sets of drum assemblies 2 are arranged side by side. The number of drum bodies 21 in the two sets of drum assemblies 2 is the same and they are correspondingly distributed. The chains 22 of the two sets of drum assemblies 2 can be driven by one driving device, so as to realize the synchronous rotation of the drum bodies 21 of the two sets of drum assemblies 2.

[0076] It should be noted that a set of avoidance drum line can be added between the two sets of drum assemblies 2. This avoidance drum line realizes the avoidance of transported items by means of parking and passing by, so as to avoid the conflict of items on the conveyor line.

[0077] Furthermore, referring to Figure 4 the heavy-duty drum flexible production equipment further includes an auxiliary pushing component 6. The auxiliary pushing component 6 is connected to the bracket 1 and is arranged between the two sets of drum assemblies 2; the auxiliary pushing component 6 includes a third rotating motor 61, a lead screw 62 and a pushing member 63. The third rotating motor 61 is connected to the bracket 1, and the output end of the third rotating motor 61 is connected to the pushing member 63 through the lead screw 62, so as to move the pushing member 63 along the lead screw 62; the pushing member 63 is used to push the workpiece 8 to move on the drum assembly 2.

[0078] Specifically: The auxiliary pushing component 6 includes a third rotating motor 61, a lead screw 62 and a pushing member 63. Among them, a lead screw 62 is horizontally arranged at the output end of the third rotating motor 61, and the pushing member 63 is slidably connected to the lead screw 62. Furthermore, after the third rotating motor 61 drives the lead screw 62 to rotate, the pushing member 63 moves along the extending direction of the lead screw 62; preferably, the pushing member 63 is provided with a popping-up part. After the workpiece 8 is placed on the drum assembly 2, the popping-up part is popped up to abut against the workpiece 8, and then the workpiece 8 is driven to move by moving the pushing member 63. This moving method can be another pushing method other than the drum assembly 2. And it should be noted that the third rotating motor 61 is also electrically connected to an external control system.

[0079] In an optional implementation manner of this embodiment, referring to Figure 9, a slewing bearing 74 is provided at the bottom of the rotating workbench 7. The slewing bearing 74 is horizontally arranged, and its bottom is supported on the ground by a support frame; the slewing bearing 74 is used to connect with an external rotating motor, and the rotating motor is used to drive the slewing bearing 74 to rotate, thereby driving the rotating workbench 7 to rotate.

[0080] Specifically: The slewing bearing 74 is connected to an external servo motor, and this servo motor is electrically connected to an external control device. The servo motor controls the rotation of the slewing bearing 74, and thus can adjust the rotation of the rotating workbench 7 towards the corresponding processing device 9, so as to facilitate the subsequent transportation of the workpiece 8 on the rotating workbench 7 to the corresponding processing device 9.

[0081] Furthermore, an electrophoresis electromagnetic chuck is provided on the top of the rotating workbench 7. The electrophoresis electromagnetic chuck is used to connect with an external power supply device; the rotating workbench 7 is provided with a driving member, and the driving member is connected to the electrophoresis electromagnetic chuck. The driving member is used to drive the electrophoresis electromagnetic chuck to move, so that the electrophoresis electromagnetic chuck can hold the workpiece 8.

[0082] Specifically: The driving member includes a motor and a chain connected to the motor. The motor is connected to the rotating workbench 7, and its chain is connected to the electrophoresis electromagnetic chuck. By driving the chain with the motor to pull the electrophoresis electromagnetic chuck, the electrophoresis electromagnetic chuck can be moved on the upper surface of the rotating workbench 7. During use, the chain drives the electrophoresis electromagnetic chuck to move forward until the front of the electrophoresis electromagnetic chuck contacts the workpiece 8 and reaches the specified position for material taking. At this time, the centering adjustment mechanism has not been released yet. When the electrophoresis electromagnetic chuck is energized to hold the workpiece, the centering adjustment mechanism is released, and at this time, the center of the workpiece 8 and the loading and unloading center are aligned.

[0083] In an optional implementation manner of this embodiment, referring to Figure 5 、 Figure 6 or Figure 7 , a clamping device 71 is provided on the upper surface of the rotating workbench 7, and two relatively arranged clamping jaws 72 are provided on the clamping device 71. The clamping jaws 72 are connected to an external driving component, and the driving component is used to drive the two clamping jaws 72 to move, so that the two clamping jaws 72 can clamp the workpiece 8.

[0084] Specifically: When the material taking device is a secondary clamping device, and after the center position has been found at the first detection center, another servo motor drives the clamping device 71 to move on the rotating workbench 7 through a chain, so that the clamping jaws 72 connected to the clamping device 71 clamp the workpiece 8, and the distance between the two clamping jaws 72 is greater than the width of the workpiece 8. The clamping device 71 moves under the drive of the chain until the front panel between the clamping jaws 72 touches the workpiece 8. The clamping jaws 72 of the clamping device 71 clamp the workpiece 8. At this time, the centering adjustment mechanism releases and returns to its original position. However, there is a risk of workpiece movement. Therefore, the clamping device 71 is fully controlled by a servo motor to control centering. It can also detect the length data of the workpiece and compare it with the length data entered into the upper computer control system. If they are the same, it means the workpiece is centered; otherwise, it is not centered.

[0085] In an optional implementation manner of this embodiment, referring to Figure 5 , Figure 7 and Figure 10 , the adjustable workbench 10 is connected to the rotating workbench 7, and the adjustable workbench 10 is rotatably connected with an auxiliary support rod 101. One end of the auxiliary support rod 101 away from the adjustable workbench 10 is used to support on the ground; the adjustable workbench 10 is also provided with a diagonal brace telescopic member 102. One end of the diagonal brace telescopic member 102 away from the adjustable workbench 10 is connected to the rotating workbench 7.

[0086] Specifically: When the adjustable workbench 10 is set as a flip - up workbench, one end of the adjustable workbench 10 is rotatably connected to the rotating workbench 7, and the other end is provided with a rotating shaft. The rotating workbench 7 is provided with a driving motor, and the output end of the driving motor is provided with a chain. The free end of this chain is connected to the rotating shaft. That is, by driving the chain to rotate through the driving motor, the workpiece 8 is moved onto the adjustable workbench 10. And there are multiple screw lifting members 73 on the top of the slewing bearing 74 of the rotating workbench 7. The screw lifting members 73 are connected to an external driving device, and the top of the screw lifting members 73 is connected to the rotating workbench 7. During use, the screw lifting members 73 drive the whole to descend until the adjustable workbench 10 descends to the designated position of the processing device 9. At this time, the screw lifting members 73 stop descending, and then the auxiliary support rod 101 extends downward until it touches the ground and stops extending. Thus, the workpiece conveying bridge between the rotating workbench 7 and the processing device 9 is formed. At this time, the diagonal brace telescopic member 102 is used to support the adjustable workbench 10 from the end far away from the processing device 9.

[0087] It should be noted that if the material transportation distance is particularly long, the adjustable workbench 10 is opened and flattened. The screw lifting members 73 drive the whole to descend until the adjustable workbench 10 descends to the designated position of the processing device 9. At this time, the screw lifting members 73 stop descending, and then the auxiliary support rod 101 extends downward until it touches the ground and then stops extending.

[0088] Finally, it should be noted that the embodiments in this specification are all described in a progressive manner. Each embodiment focuses on the differences from other embodiments. For the same or similar parts among the embodiments, reference can be made to each other. The above embodiments in this specification are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A heavy-duty roller flexible production equipment, characterized in that: It comprises a support (1), a roller assembly (2), a boosting mechanism (3), a centering adjustment mechanism, a rotating worktable (7), a processing device (9) and an adjustable worktable (10), wherein the roller assembly (2) and the boosting mechanism (3) are both connected to the support (1); The roller assembly (2) is used to transfer the workpiece (8) to the rotating worktable (7); The boosting mechanism (3) is connected to the centering adjustment mechanism, and the boosting mechanism (3) is used to push the workpiece (8) onto the rotating worktable (7) through the centering adjustment mechanism; The adjustable workbench (10) is connected to the rotating workbench (7), and the adjustable workbench (10) is used to transport the workpiece (8) on the rotating workbench (7) to the processing device (9) located at one side of the end of the bracket (1).

2. The heavy-duty roller flexible production equipment according to claim 1 is characterized in that: The boosting mechanism (3) comprises a driving component (31) and a boosting component (32), wherein the driving component (31) is connected to the bracket (1), and the driving component (31) is connected to the boosting component (32) so as to drive the boosting component (32) to move closer to or away from the rotating worktable (7); One end of the boosting component (32) away from the driving component (31) is connected to the centering adjustment mechanism.

3. The heavy-duty roller flexible production equipment according to claim 2 is characterized in that: The driving assembly (31) comprises a first rotating motor (311) and a lead screw (312), wherein the first rotating motor (311) is connected to the bracket (1), and an output end of the first rotating motor (311) is connected to the lead screw (312); The lead screw (312) is connected to the boosting assembly (32), and the lead screw (312) is used to drive the boosting assembly (32) to move on the lead screw (312) by rotating; The boosting assembly (32) comprises a boosting rod (321) and a connecting block (322), wherein the connecting block (322) is connected to the lead screw (312), and the connecting block (322) is connected to the boosting rod (321); One end of the boost rod (321) away from the connecting block (322) is connected to the centering adjustment mechanism.

4. The heavy-duty roller flexible production equipment according to claim 1 is characterized in that: The centering adjustment mechanism comprises a booster (4) and a rotating assembly (5), wherein the booster (4) is rotationally connected to the booster mechanism (3); The rotating assembly (5) is connected to the boosting mechanism (3), and the rotating assembly (5) is connected to the boosting member (4), and the rotating assembly (5) is used to drive the boosting member (4) to rotate relative to the boosting mechanism (3); The rotating assembly (5) comprises a support plate (51), a second rotating motor (52) and a belt (53); the second rotating motor (52) is connected to the boosting mechanism (3) via the support plate (51), and the output end of the second rotating motor (52) is connected to the boosting member (4) via the belt (53) so as to drive the boosting member (4) to rotate.

5. The heavy-duty roller flexible production equipment according to claim 1 is characterized in that: The roller assembly (2) comprises a chain (22) and a plurality of roller bodies (21), wherein the plurality of roller bodies (21) are sequentially connected to the bracket (1) in a direction toward the rotating worktable (7); The chain (22) is connected to each of the roller bodies (21), and the chain (22) is used to connect to an external driving device; The roller assemblies (2) are provided in at least two groups, and the two groups of roller assemblies (2) are distributed at intervals.

6. The heavy-duty roller flexible production equipment according to claim 5 is characterized in that: It also comprises an auxiliary pushing assembly (6), wherein the auxiliary pushing assembly (6) is connected to the bracket (1), and the auxiliary pushing assembly (6) is arranged between the two groups of roller assemblies (2); The auxiliary pushing assembly (6) comprises a third rotating motor (61), a screw rod (62) and a pushing member (63); the third rotating motor (61) is connected to the bracket (1), and the output end of the third rotating motor (61) is connected to the pushing member (63) through the screw rod (62) so as to enable the pushing member (63) to move along the screw rod (62); The pushing member (63) is used to push the workpiece (8) to move on the roller assembly (2).

7. The heavy-duty roller flexible production equipment according to claim 1 is characterized in that: A slewing bearing (74) is provided at the bottom of the rotating workbench (7), and the slewing bearing (74) is arranged horizontally, and its bottom is supported on the ground by a supporting frame; The slewing bearing (74) is used to be connected to an external rotating motor, and the rotating motor is used to drive the slewing bearing (74) to rotate, thereby driving the rotating workbench (7) to rotate.

8. The heavy-duty roller flexible production equipment according to claim 7 is characterized in that: An electrophoresis magnetic chuck is provided on the top of the rotating workbench (7), and the electrophoresis magnetic chuck is used to be connected to an external power supply device; The rotating workbench (7) is provided with a driving member, the driving member is connected to the electrophoresis magnetic chuck, and the driving member is used to drive the electrophoresis magnetic chuck to move so that the electrophoresis magnetic chuck can hold the workpiece (8).

9. The heavy-duty roller flexible production equipment according to claim 7, characterized in that: The upper surface of the rotating workbench (7) is provided with a clamping device (71), and two clamping jaws (72) arranged opposite to each other are provided on the clamping device (71), and the clamping jaws (72) are connected to an external driving component, and the driving component is used to drive the two clamping jaws (72) to move so that the two clamping jaws (72) clamp the workpiece (8).

10. The heavy-duty roller flexible production equipment according to claim 7, characterized in that: The adjustable workbench (10) is connected to the rotating workbench (7), and the adjustable workbench (10) is rotatably connected to an auxiliary support rod (101), and one end of the auxiliary support rod (101) away from the adjustable workbench (10) is used for supporting on the ground; The adjustable workbench (10) is further provided with an inclined support telescopic member (102), and one end of the inclined support telescopic member (102) away from the adjustable workbench (10) is connected to the rotating workbench (7).

Citation Information

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