Glass processing chamfering equipment

Abstract

The utility model discloses glass processing chamfering equipment which comprises a bottom plate, a limiting die, a rotary chamfering mechanism, a die clamping mechanism and a clamping auxiliary mechanism, and the rotary chamfering mechanism comprises a fixing block, a winding block, a winding plate, a lifting assembly and a polishing assembly. The mold clamping mechanism comprises a clamping pipe, a clamping rod, a clamping groove, a rotating block, an extending groove, a rotating groove, a rotating sleeve, a threaded rod and a pushing block, the clamping auxiliary mechanism comprises a threaded sleeve, a thrust bearing, a directional plate, a limiting plate, a gear plate and a rotating gear, and the rotary chamfering mechanism can conduct chamfering operation at different positions through the transverse and longitudinal moving assembly. And due to the design of the clamping pipe, the clamping rod and other components, the mold is rapid and convenient to replace, and the downtime is shortened.

Description

Technical Field

[0001] The utility model relates to the technical field of glass processing, and more specifically, it relates to a glass processing chamfering device. Background Technique

[0002] In the existing technology, a glass processing chamfering device is a mechanical device specifically used for chamfering glass products. Moreover, this device not only improves the efficiency and quality of glass processing, but also helps to reduce production costs and enhance the market competitiveness of products.

[0003] However, there are still many deficiencies in this type of device. Firstly, the chamfering stability of some devices during use is poor, resulting in a decline in chamfering quality. Problems such as uneven edges and inaccurate dimensions may occur, meaning that the device cannot quickly and effectively complete its main function. Secondly, the replacement and installation of the molds of some devices are relatively complex and time-consuming, making it difficult to ensure a firm connection between the mold and the device, which may lead to an insecure connection and affect the chamfering quality. Finally, the connection process of the molds of some devices becomes more complex and difficult, and the perspective for replacing and adjusting the molds becomes longer, affecting the chamfering efficiency and continuity of the device. Content of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] In view of the problems existing in the prior art, the utility model provides a glass processing chamfering device to solve the technical problems such as poor chamfering stability, relatively complex and time-consuming replacement and installation of molds mentioned in the background technique.

[0006] (II) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solution: A glass processing chamfering device includes a bottom plate, a limit mold, a rotary chamfering mechanism, a mold clamping mechanism, and a clamping auxiliary mechanism. The rotary chamfering mechanism includes a fixed block, a winding block, a winding plate, a lifting assembly, and a grinding assembly. The winding block is movably connected with the fixed block in a matching manner. The winding plate is installed on the winding block. The lifting assembly is installed on the winding plate, and the grinding assembly is installed on the lifting assembly. The mold clamping mechanism includes a clamping pipe, a clamping rod, a clamping groove, a rotating block, an insertion groove, a rotating groove, a rotating sleeve, a threaded rod, and a pushing block. One end of the clamping rod extends into the clamping pipe. The clamping groove is arranged on the side surface of the clamping rod. The rotating block is installed on the side surface of the clamping rod. The insertion groove and the rotating groove are arranged on the inner wall of the clamping pipe. The rotating sleeve is rotationally limited and arranged on the side wall of the clamping pipe. The outer wall of the threaded rod is threadedly connected with the inner wall of the rotating sleeve in a matching manner. The pushing block is installed at one end of the threaded rod.

[0008] The present utility model is further configured such that the clamping auxiliary mechanism includes a threaded sleeve, a thrust bearing, an orientation plate, a limiting plate, a gear plate, and a rotating gear. The threaded sleeve is cooperatively arranged on the side wall of the clamping pipe. The thrust bearing is installed on the top end surface of the threaded sleeve. One end of the orientation plate is cooperatively and contactingly arranged with the top end surface of the thrust bearing. The gear plate and the limiting plate are installed on the top end surface of the orientation plate. The rotating gear is installed at one end of the rotating sleeve, and one side surface of the rotating gear is meshed and connected with the gear plate, and the other side of the rotating gear is contactingly arranged with the limiting plate.

[0009] The present utility model is further configured such that a horizontal and vertical movement assembly is installed on the top end surface of the bottom plate, and the fixed block is fixedly installed on the top end surface of the horizontal and vertical movement assembly. The horizontal and vertical movement assembly enables the rotary chamfering mechanism to perform chamfering operations at different positions, improving the flexibility and applicability of the device.

[0010] The present utility model is further configured such that a hydraulic cylinder is movably installed on the side surface of the winding block, and the other end of the hydraulic cylinder is cooperatively and movably connected with one side of the top end surface of the horizontal and vertical movement assembly. The hydraulic cylinder provides the power required by the rotary chamfering mechanism, making the chamfering process more stable and controllable.

[0011] The present utility model is further configured such that a placement plate is installed on the top end surface of the bottom plate, and the limiting die is installed on the top end surface of the placement plate through a die clamping mechanism, and a pressing assembly is installed on the top end surface of the limiting die. The placement plate and the limiting die provide placement and positioning of the glass, ensuring the accuracy and consistency of the chamfering process.

[0012] The present utility model is further configured such that a connecting plate is installed at one end of the side wall of the clamping pipe, and one side of the connecting plate is cooperatively connected with the bottom of the placement plate. One end of the clamping rod is rotatably connected with the matching position of the limiting die, and the other end of the clamping rod extends through the placement plate and is cooperatively clamped with the clamping pipe. The connecting plate provides the connection between the die clamping mechanism and the placement plate, making the installation and replacement of the die more convenient.

[0013] The present utility model is further configured such that mounting holes are formed on the top end surface of the placement plate, and there are multiple groups of the mounting holes. The limiting die passes through different mounting holes through the clamping rod to adjust the position of the limiting die to be applicable to glasses of different specifications. The mounting holes enable the position of the limiting die to be adjusted according to glasses of different specifications, improving the applicable range of the device.

[0014] The present utility model is further configured such that a limiting groove is horizontally arranged on the inner wall of the clamping pipe. Limiting rods are installed at both ends of the threaded rod, and the limiting rods are cooperatively guided in the limiting groove. The limiting groove and the limiting rods ensure the precise guiding of the threaded rod during the clamping process, improving the clamping accuracy and reliability.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a glass processing chamfering device, which has the following

[0017] Beneficial effects:

[0018] The utility model is provided with a rotary chamfering mechanism. Through the horizontal and vertical moving components, the rotary chamfering mechanism can perform chamfering operations at different positions, adapting to the processing requirements of glass with different sizes and shapes. The power provided by the hydraulic cylinder ensures the stability of the chamfering process, making the chamfering force and speed controllable, improving the chamfering quality. The installation of the grinding component enables the chamfering mechanism to perform chamfering and grinding efficiently, improving the processing efficiency.

[0019] The utility model is provided with a mold clamping mechanism. The design of components such as the clamping pipe and the clamping rod makes the mold replacement quick and convenient, reducing the downtime and improving the production efficiency. Through structures such as the card slot, the rotating block, and the insertion groove, the firm connection between the mold and the equipment is ensured, avoiding loosening during the processing. The structural design of the rotating sleeve, the threaded rod, and the push block, as well as the guiding effect of the limiting groove and the limiting rod, improve the positioning accuracy of the clamping rod and ensure the processing quality.

[0020] The utility model is provided with a clamping auxiliary mechanism. The design of components such as the threaded sleeve, the thrust bearing, and the orientation plate makes the clamping process smoother, reducing the operation difficulty. The meshing connection between the gear plate and the rotating gear, as well as the function of the limiting plate, ensure the accuracy of the clamping operation and avoid errors. Brief Description of the Drawings

[0021] Figure 1 It is a schematic structural diagram of the whole device in the unused state of the utility model;

[0022] Figure 2 It is a schematic structural diagram of the rotary chamfering mechanism in the utility model;

[0023] Figure 3 It is a schematic structural diagram of the connection mode between the limiting mold and the placing plate in the utility model;

[0024] Figure 4 It is a schematic structural diagram of the mold clamping mechanism and the clamping auxiliary mechanism in the utility model;

[0025] Figure 5 It is a schematic structural diagram of the mold clamping mechanism in the utility model;

[0026] Figure 6 It is a schematic structural diagram of the inside of the mold clamping mechanism and the clamping auxiliary mechanism in the utility model.

[0027] In the figure: 1, bottom plate; 2, limiting die; 3, fixing block; 4, winding block; 5, winding plate; 6, lifting assembly; 7, grinding assembly; 8, clamping pipe; 9, clamping rod; 10, clamping groove; 11, rotating block; 12, extending groove; 13, rotating groove; 14, rotating sleeve; 15, threaded rod; 16, pushing block; 17, threaded sleeve; 18, thrust bearing; 19, guiding plate; 20, limiting plate; 21, gear plate; 22, rotating gear; 23, horizontal and vertical movement assembly; 24, hydraulic cylinder; 25, placing plate; 26, connecting plate; 27, mounting hole; 28, limiting groove; 29, limiting rod. Detailed implementation manner

[0028] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The following will refer to the drawings and combine the embodiments to detail the present invention.

[0029] It should be pointed out that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.

[0030] In the present invention, without contrary description, the orientations such as "upper, lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left, right" are usually the left and right shown in the drawings; "inside, outside" refer to the inside and outside relative to the contours of the respective components, but the above orientation terms are not used to limit the present invention.

[0031] Please refer to Figures 1-6 , a glass processing chamfering device, including a bottom plate 1, a limiting die 2, a rotating chamfering mechanism, a mold clamping mechanism and a clamping assisting mechanism. The rotating chamfering mechanism includes a fixing block 3, a winding block 4, a winding plate 5, a lifting assembly 6 and a grinding assembly 7. The winding block 4 is movably connected with the fixing block 3 in cooperation. The winding plate 5 is installed on the winding block 4. The lifting assembly 6 is installed on the winding plate 5, and the grinding assembly 7 is installed on the lifting assembly 6. The mold clamping mechanism includes a clamping pipe 8, a clamping rod 9, a clamping groove 10, a rotating block 11, an extending groove 12, a rotating groove 13, a rotating sleeve 14, a threaded rod 15 and a pushing block 16. One end of the clamping rod 9 extends into the clamping pipe 8. The clamping groove 10 is arranged on the side surface of the clamping rod 9. The rotating block 11 is installed on the side surface of the clamping rod 9. The extending groove 12 and the rotating groove 13 are arranged on the inner wall of the clamping pipe 8. The rotating sleeve 14 is rotationally limited and arranged on the side wall of the clamping pipe 8. The outer wall of the threaded rod 15 is in threaded connection with the inner wall of the rotating sleeve 14 in cooperation. The pushing block 16 is installed at one end of the threaded rod 15.

[0032] In this embodiment, the glass is placed on the placement plate 25, one side of the glass faces the grinding assembly 7, the fixed block 3 is positioned on the bottom plate 1 through the transverse and longitudinal movement assembly 23, the winding block 4 is movably connected to the fixed block 3, the hydraulic cylinder 24 is used to rotate the winding block 4, the lifting assembly 6 is installed on the winding plate 5 and can adjust the height, the grinding assembly 7 is installed on the lifting assembly 6 to perform the chamfering operation on the glass. The hydraulic cylinder 24 is connected to the winding block 4 and the transverse and longitudinal movement assembly 23, and the chamfering angle can be accurately controlled. The limit die 2 can be quickly disassembled and replaced on the placement plate 25. At this time, the clamping rod 9 is inserted into the clamping pipe 8, the rotating block 11 moves longitudinally in the insertion groove 12, and the rotating block 11 rotates in the rotating groove 13 to initially fix the clamping rod 9. The rotating sleeve 14 is rotated by the clamping auxiliary mechanism to drive the threaded rod 15 to move, and the pushing block 16 moves under the drive of the threaded rod 15 and enters the clamping groove 10 to lock the clamping rod 9.

[0033] The clamping auxiliary mechanism includes a threaded sleeve 17, a thrust bearing 18, a directional plate 19, a limit plate 20, a gear plate 21 and a rotating gear 22. The threaded sleeve 17 is arranged in a matching manner on the side wall of the clamping pipe 8, the thrust bearing 18 is installed on the top end face of the threaded sleeve 17, one end of the directional plate 19 is in contact with the top end face of the thrust bearing 18, the gear plate 21 and the limit plate 20 are installed on the top end face of the directional plate 19, the rotating gear 22 is installed at one end of the rotating sleeve 14, and one side surface of the rotating gear 22 is meshed with the gear plate 21, and the other side of the rotating gear 22 is in contact with the limit plate 20.

[0034] In this embodiment, the threaded sleeve 17 is installed on the side wall of the clamping pipe 8, the thrust bearing 18 is installed on the top of the threaded sleeve 17, the directional plate 19 is in contact with the thrust bearing 18, the gear plate 21 and the limit plate 20 are installed on the top of the directional plate 19, and the other side of the rotating gear 22 is in contact with the limit plate 20 to provide rotational support for the rotating gear 22. Through the rotation of the rotating gear 22, the clamping process is accurately controlled. On the contrary, the threaded pipe is released, and then the directional plate 19 is pushed downward to drive the rotating gear to rotate in the reverse direction, thereby releasing the clamping.

[0035] Please refer to Figures 1-6, as a supplementary implementation method of a glass processing chamfering device for a rotary chamfering mechanism, a mold clamping mechanism, and a clamping auxiliary mechanism: a horizontal and vertical movement assembly 23 is installed on the top end face of the bottom plate 1, and the fixed block 3 is fixedly installed on the top end face of the horizontal and vertical movement assembly 23. A hydraulic cylinder 24 is movably installed on the side surface of the winding block 4, and the other end of the hydraulic cylinder 24 is movably connected to one side of the top end face of the horizontal and vertical movement assembly 23 in a matching manner. A placement plate 25 is installed on the top end face of the bottom plate 1, and the limiting mold 2 is installed on the top end face of the placement plate 25 through a mold clamping mechanism, and a pressing assembly is installed on the top end face of the limiting mold 2. One end of the side wall of the clamping pipe 8 is provided with a connecting plate 26, and one side of the connecting plate 26 is connected to the bottom of the placement plate 25 in a matching manner. One end of the clamping rod 9 is rotatably connected to the position of the limiting mold 2 in a matching manner, and the other end of the clamping rod 9 extends through the placement plate 25 and is arranged in a clamping connection with the clamping pipe 8. A mounting hole 27 is opened on the top end face of the placement plate 25, and multiple groups of mounting holes 27 are provided. The limiting mold 2 passes through different mounting holes 27 through the clamping rod 9 to adjust the position of the limiting mold 2 to be suitable for glass of different specifications. A limiting groove 28 is transversely arranged on the inner wall of the clamping pipe 8, and limiting rods 29 are installed at both ends of the threaded rod 15, and the limiting rods 29 are arranged in a guiding manner in the limiting groove 28.

[0036] More specifically, check the integrity of each component to ensure the normal operation of the horizontal and vertical movement assembly 23 and the hydraulic system. Select a suitable mounting hole 27, place the limiting mold 2 on the placement plate 25, and fix the limiting mold 2 using the mold clamping mechanism. Insert the clamping rod 9 into the clamping pipe 8, and the rotating block 11 moves in the insertion groove 12 and the rotating groove 13 for preliminary clamping. Use the clamping auxiliary mechanism for precise positioning. Rotate the gear 22 to engage with the gear plate 21, so that the push block 16 enters the clamping groove 10 to lock the clamping rod 9. Place the glass to be processed into the limiting mold 2, start the pressing assembly to fix the glass. Adjust the position of the grinding assembly 7 through the horizontal and vertical movement assembly 23, and use the hydraulic cylinder 24 to finely adjust the angle of the winding block 4. Start the lifting assembly 6 to adjust the height of the grinding assembly 7. Start the grinding assembly 7 to start the chamfering operation. The winding block 4 rotates to achieve chamfering in all directions. Adjust the chamfering angle and depth as needed, and perform the same operation on other sides of the glass. Stop the grinding assembly 7, loosen the pressing assembly, and take out the processed glass. If it is necessary to process glass of different specifications, adjust the position of the limiting mold 2, repeat the clamping process, and fix the position of the new limiting mold 2. Regularly check the hydraulic system and the grinding assembly 7 to ensure the smooth operation of the clamping mechanism and the auxiliary mechanism. Clean the limiting mold 2 and the placement plate 25, clean the working area, and restore the equipment to its initial state.

[0037] In summary, when the overall device is in use or operation: When the rotation chamfering mechanism needs to operate, the glass is placed on the placement plate 25, one side of the glass faces the grinding assembly 7, the fixed block 3 is positioned on the bottom plate 1 through the horizontal and vertical movement assembly 23, the winding block 4 is movably connected to the fixed block 3, the hydraulic cylinder 24 is used to rotate the winding block 4, the lifting assembly 6 is installed on the winding plate 5 and can adjust the height, the grinding assembly 7 is installed on the lifting assembly 6 to perform the glass chamfering operation, and the hydraulic cylinder 24 connects the winding block 4 and the horizontal and vertical movement assembly 23 to accurately control the chamfering angle.

[0038] When the mold clamping mechanism needs to operate, the limit mold 2 is quickly disassembled and replaced on the placement plate 25. At this time, the clamping rod 9 is inserted into the clamping pipe 8, the rotating block 11 longitudinally moves in the insertion groove 12, and the rotating block 11 rotates in the rotating groove 13 to initially fix the clamping rod 9. The rotating sleeve 14 is rotated by the clamping auxiliary mechanism to drive the threaded rod 15 to move, and the pushing block 16 moves under the drive of the threaded rod 15 and enters the clamping groove 10 to lock the clamping rod 9.

[0039] When the clamping auxiliary mechanism needs to operate, the threaded sleeve 17 is installed on the side wall of the clamping pipe 8, the thrust bearing 18 is installed on the top of the threaded sleeve 17, the orientation plate 19 contacts the thrust bearing 18, the gear plate 21 and the limit plate 20 are installed on the top of the orientation plate 19, and the other side of the rotating gear 22 contacts the limit plate 20 to provide rotational support for the rotating gear 22. Through the rotation of the rotating gear 22, the clamping process is accurately controlled. Conversely, the threaded pipe is released, and then the orientation plate 19 is pushed downward to drive the rotating gear to rotate in the reverse direction, thereby releasing the clamping.

[0040] Check the integrity of each component to ensure the normal operation of the horizontal and vertical movement assembly 23 and the hydraulic system. Select a suitable mounting hole 27, place the limit mold 2 on the placement plate 25, fix the limit mold 2 using the mold clamping mechanism, insert the clamping rod 9 into the clamping pipe 8, and the rotating block 11 moves in the insertion groove 12 and the rotating groove 13 for initial clamping. Use the clamping auxiliary mechanism for precise positioning, the rotating gear 22 meshes with the gear plate 21 to make the pushing block 16 enter the clamping groove 10 to lock the clamping rod 9. Place the glass to be processed into the limit mold 2, start the pressing assembly to fix the glass, adjust the position of the grinding assembly 7 through the horizontal and vertical movement assembly 23, use the hydraulic cylinder 24 to finely adjust the angle of the winding block 4, start the lifting assembly 6 to adjust the height of the grinding assembly 7, start the grinding assembly 7 to start the chamfering operation, the winding block 4 rotates to achieve full-round chamfering, adjust the chamfering angle and depth as needed, perform the same operation on other sides of the glass, stop the grinding assembly 7, release the pressing assembly, take out the processed glass. If glass of different specifications needs to be processed, adjust the position of the limit mold 2, repeat the clamping process to fix the position of the new limit mold 2, regularly check the hydraulic system and the grinding assembly 7 to ensure the smooth operation of the clamping mechanism and the auxiliary mechanism, clean the limit mold 2 and the placement plate 25, clean the working area, and restore the equipment to its initial state.

[0041] Among all the solutions mentioned above, for those involving the connection between two components, welding, connection with bolts and nuts, connection with bolts or screws, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated one by one here. For those involving fixed connection mentioned above, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A glass processing chamfering device, comprising a base plate (1), a limiting mold (2), a rotary chamfering mechanism, a mold clamping mechanism and a clamping auxiliary mechanism, wherein: The rotary chamfering mechanism comprises a fixed block (3), a winding block (4), a winding plate (5), a lifting assembly (6) and a grinding assembly (7); the winding block (4) is movably connected with the fixed block (3); the winding plate (5) is mounted on the winding block (4); the lifting assembly (6) is mounted on the winding plate (5); and the grinding assembly (7) is mounted on the lifting assembly (6); the mold clamping mechanism comprises a clamping tube (8), a clamping rod (9), a clamping groove (10), a rotating block (11), an insertion groove (12), a rotating groove (13), a rotating sleeve (14 ), a threaded rod (15) and a push block (16), one end of the clamping rod (9) extends into the clamping tube (8), the clamping groove (10) is arranged on the side of the clamping rod (9), the rotating block (11) is installed on the side of the clamping rod (9), the extending groove (12) and the rotating groove (13) are arranged on the inner wall of the clamping tube (8), the rotating sleeve (14) is arranged on the side wall of the clamping tube (8) for limited rotation, the outer wall of the threaded rod (15) and the inner wall of the rotating sleeve (14) are connected by a threaded arrangement, and the push block (16) is installed on one end of the threaded rod (15).

2. The glass processing chamfering equipment according to claim 1, characterized in that: The clamping auxiliary mechanism comprises a threaded sleeve (17), a thrust bearing (18), an orientation plate (19), a limiting plate (20), a gear plate (21) and a rotating gear (22); the threaded sleeve (17) is arranged on the side wall of the clamping tube (8); the thrust bearing (18) is mounted on the top end surface of the threaded sleeve (17); one end of the orientation plate (19) is arranged in contact with the top end surface of the thrust bearing (18); the gear plate (21) and the limiting plate (20) are mounted on the top end surface of the orientation plate (19); the rotating gear (22) is mounted on one end of the rotating sleeve (14); one side surface of the rotating gear (22) is meshed and connected with the gear plate (21); and the other side of the rotating gear (22) is arranged in contact with the limiting plate (20).

3. The glass processing chamfering equipment according to claim 1 is characterized in that: A transverse and longitudinal moving assembly (23) is installed on the top end surface of the bottom plate (1), and a fixed block (3) is fixedly installed on the top end surface of the transverse and longitudinal moving assembly (23).

4. The glass processing chamfering equipment according to claim 3 is characterized in that: A hydraulic cylinder (24) is movably mounted on the side of the winding block (4), and the other end of the hydraulic cylinder (24) is movably connected to one side of the top end surface of the horizontal and vertical moving component (23).

5. The glass processing chamfering equipment according to claim 1, characterized in that: A placement plate (25) is installed on the top end surface of the bottom plate (1), and the limiting mold (2) is installed on the top end surface of the placement plate (25) through a mold clamping mechanism.

6. The glass processing chamfering equipment according to claim 5 is characterized in that: A connecting plate (26) is installed at one end of the side wall of the clamping tube (8), and one side of the connecting plate (26) is connected to the bottom of the placement plate (25), and one end of the clamping rod (9) is connected to the limiting mold (2) in a rotationally matched position, and the other end of the clamping rod (9) extends through the placement plate (25) and is clamped to the clamping tube (8).

7. The glass processing chamfering equipment according to claim 6 is characterized in that: The top end surface of the placement plate (25) is provided with a mounting hole (27), and a plurality of mounting holes (27) are provided. The limiting mold (2) passes through different mounting holes (27) via a clamping rod (9), and the position of the limiting mold (2) is adjusted to be suitable for glasses of different specifications.

8. The glass processing chamfering equipment according to claim 1 is characterized in that: A limiting groove (28) is transversely arranged on the inner wall of the clamping tube (8), and limiting rods (29) are installed at both ends of the threaded rod (15), and the limiting rods (29) are arranged in a guiding manner in the limiting groove (28).

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