Vertical grinding tool for automobile caliper body casting
By designing a vertical grinding tool suitable for automotive caliper body castings, the existing tooling is solved that the problem that the workpiece size error is large, and the stable placement and efficient grinding of the workpiece are achieved.
Patent Information
- Application Number
- CN202421985229.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The grinding tooling structure of existing automotive caliper body castings is complex and cannot adapt to the situation of large workpiece size error, resulting in the workpiece being unable to be placed in the workpiece smoothly, affecting the grinding efficiency.
A vertical grinding tool for automobile caliper body castings is designed, including a support frame, a support plate, a support column and a positioning console. By matching the contour of the positioning console with the caliper body, the caliper body is placed vertically, and the support column is fine-tuned through a waist-shaped hole and connecting rod to adapt to workpieces of different sizes.
The tooling is simple in structure, low in cost, easy to replace, can adapt to workpieces with large dimensional errors, ensure stable placement of workpieces, and improve grinding efficiency.
Smart Images

Figure CN222971783U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting, in particular to a vertical grinding tooling for automobile caliper body castings. Background Technique
[0002] The caliper is a key component in the braking system of an automobile, which can provide more stable and reliable braking force to ensure driving safety.
[0003] The caliper generally adopts a casting production process, with various structural forms. There are some burrs on the surface of the caliper casting that need to be ground. Due to the high labor intensity of the grinding work, the harsh on-site environment, and the difficulty in recruiting workers, it is impossible to ensure timely supply to the market. Therefore, it is necessary to use an automated robot to replace manual grinding; when the robot grinds, the workpiece needs to be positioned and placed on a special tooling. Currently, the form and structure of the tooling are relatively complex, and there are certain errors in the casting size. Some workpieces with larger errors cannot be smoothly placed into the tooling. Summary of the Invention
[0004] The purpose of the utility model is to solve the problems existing in the above-mentioned prior art, and provide a vertical grinding tooling for automobile caliper body castings.
[0005] The specific scheme of the utility model is: a vertical grinding tooling for automobile caliper body castings, including a support frame, a horizontal support plate is installed on the top of the support frame, a support column A is installed on the left and right sides of the front end of the top surface of the support plate, and two support columns B are installed on the rear end of the top surface of the support plate. A positioning sink A is provided on one side of each of the two support columns A facing the support column B, and a positioning sink B is provided on one side of each of the two support columns B facing the support column A. The positioning sink A matches the bottom contour shape of the back of the cylinder block of the caliper body, and the positioning sink B matches the bottom contour shape of the front of the cylinder block of the caliper body; the caliper body is placed vertically through the positioning sink A and the positioning sink B.
[0006] Further, an auxiliary support seat is also installed on the top of the support plate, and a positioning groove is provided on the top of the auxiliary support seat, and the positioning groove matches the contour of the bottom surface of the caliper body cylinder block.
[0007] Further, both the support column A and the support column B are connected to the support plate by bolts.
[0008] Further, kidney-shaped holes are provided on the support plate corresponding to the support column A and the support column B, and the position of the support column A or the support column B can be finely adjusted through the kidney-shaped holes.
[0009] Further, a connecting rod is installed at the upper outer sides of the two support columns A, and both ends of the connecting rod are connected to the two support columns A by bolts.
[0010] The utility model has the following advantages compared with the prior art: 1. Simple structure, low cost and easy to replace; 2. The position of the positioning support column can be finely adjusted to adapt to workpieces with large size errors and meet the grinding requirements. Description of the Drawings
[0011] Figure 1 is a three-dimensional structural schematic diagram of the utility model;
[0012] Figure 2 is a three-dimensional view of another perspective of the utility model;
[0013] Figure 3 is Figure 1 the top view of
[0014] Figure 4 is a three-dimensional schematic diagram of the caliper body placed on the tooling of the utility model;
[0015] Figure 5 is Figure 4 the three-dimensional view of another perspective of
[0016] Figure 6 is Figure 4 the front view of
[0017] Figure 7 is Figure 6 the A-A view of
[0018] In the figure: 1. Support frame; 2. Support plate; 3. Support column A; 31. Positioning sink A; 4. Support column B; 41. Positioning sink B; 5. Workpiece; 6. Connecting rod; 7. Auxiliary support seat; 8. Kidney-shaped hole. Detailed Embodiment
[0019] Referring to Figures 1-7 , this embodiment provides a vertical grinding tooling for an automotive caliper body casting, including a support frame 1, a horizontal support plate 2 is installed on the top of the support frame 1, a support column A 3 is installed on each of the left and right sides of the front end of the top surface of the support plate 2, and two support columns B 4 are installed at the rear end of the top surface of the support plate 2. A positioning sink A 31 is provided on one side of each of the two support columns A 3 facing the support column B 4, and the positioning sink A 31 is provided with a horizontal support surface. A positioning sink B 41 is provided on one side of each of the two support columns B 4 facing the support column A 3, and the positioning sink B 41 is provided with an arc-shaped support surface. The positioning sink A 31 matches the bottom contour shape of the back of the cylinder block of the caliper body, and the positioning sink B 41 matches the bottom contour shape of the front of the cylinder block of the caliper body; the caliper body is placed vertically through the positioning sink A 31 and the positioning sink B 41, and the axis of the cylinder hole is kept in a vertical state.
[0020] Further, an auxiliary support base 7 is also installed on the top of the support plate 2. A positioning groove is provided on the top of the auxiliary support base 7, and the contour of the positioning groove matches the bottom surface of the caliper body cylinder.
[0021] Further, both the support column A3 and the support column B4 are connected to the support plate 2 by bolts.
[0022] Further, kidney-shaped holes 8 are provided on the support plate 2 corresponding to the support column A3 and the support column B4. Through the kidney-shaped holes 8, the position of the support column A3 or the support column B4 can be finely adjusted. For a workpiece 5 with a large dimensional deviation, the position of the corresponding support column A3 or support column B4 can be appropriately adjusted according to the deviation of the workpiece 5, so that the workpiece 5 can be smoothly placed into the tooling.
[0023] Further, a connecting rod 6 is installed at the upper outer sides of the two support columns A3. Both ends of the connecting rod 6 are connected to the two support columns A3 by bolts; by providing the connecting rod 6, the support column A3 with a higher height can be kept stable and avoid being knocked crooked by the workpiece 5 and losing the positioning function.
[0024] When the robot polishes, the workpiece 5 is placed into this tooling to make the workpiece 5 stable, and the robot automatically polishes along the surface of the workpiece 5 according to the set program.
Claims
1. A vertical grinding tool for automobile caliper castings, characterized by: It includes a support frame, a horizontal support plate is installed on the top of the support frame, a support column A is installed on the left and right sides of the front end of the top surface of the support plate, and two support columns B are installed on the rear end of the top surface of the support plate. The two support columns A are provided with a positioning sinker A on the side facing the support column B, and the two support columns B are provided with a positioning sinker B on the side facing the support column A. The positioning sinker A matches the bottom contour shape of the back side of the cylinder body of the caliper body, and the positioning sinker B matches the bottom contour shape of the front side of the cylinder body of the caliper body; the caliper body is placed vertically by positioning the sinker A and the positioning sinker B.
2. The vertical grinding tool for automobile caliper body casting according to claim 1 is characterized in that: An auxiliary support seat is also arranged on the top of the support plate, and a positioning groove is arranged on the top of the auxiliary support seat, and the positioning groove matches the contour of the bottom surface of the caliper cylinder body.
3. The vertical grinding tool for automobile caliper body casting according to claim 1 is characterized in that: The support column A and the support column B are both connected to the support plate by bolts.
4. The vertical grinding tool for automobile caliper casting according to claim 3 is characterized in that: The support plate is provided with waist-shaped holes corresponding to the support column A and the support column B, and the position of the support column A or the support column B can be fine-tuned through the waist-shaped holes.
5. The vertical grinding tool for automobile caliper body casting according to claim 1 is characterized in that: A connecting rod is installed at the outer upper ends of the two supporting columns A, and both ends of the connecting rod are connected to the two supporting columns A by bolts.