Crawler-type shot blasting machine for metal heat treatment

By using electric push rods and worm systems to adjust the shot blasting speed in the crawler shot blasting machine for metal heat treatment, and cleaning debris through the storage box and telescopic rod system, the problem that existing equipment cannot adjust the shot blasting speed and cannot clean the debris is solved, achieving more efficient equipment operation and better processing results.

CN222971916UActive Publication Date: 2025-06-13QINGDAO PUHUA HEAVY IND MACHINERY
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Patent Information

Application Number
CN202422162299.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-13
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The existing tracked shot blasting machine for metal heat treatment cannot adjust the throwing speed of the ball body during shot blasting, and cannot effectively store and clean the debris generated after shot blasting, resulting in inconvenience in use of the equipment and accumulation of debris.

Method used

A crawler shot blasting machine for metal heat treatment is designed, which adopts a combination of electric push rod, worm, drop mechanism, rotation shaft, buffer blade and worm gear. The worm and worm gear are driven to mesh and rotate through the electric push rod, and the rotation speed of the rotation shaft and buffer blade are controlled, thereby adjusting the throwing speed of the ball body. At the same time, a storage box, a leaking plate, a slot and a telescopic rod are provided, and the telescopic rod is used to drive the limiting block and inserting block to facilitate cleaning of the leaking plate and storing debris.

Benefits of technology

It realizes flexible adjustment of the throwing speed of the ball body, which is convenient for adjustment according to work needs; at the same time, it effectively stores and cleanses the debris generated after shot blasting, avoids equipment blockage and accumulation of debris, and improves the equipment's use efficiency and processing effect.

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Abstract

The utility model belongs to the technical field of shot blasting machine equipment, and particularly relates to a crawler-type shot blasting machine for metal heat treatment, which comprises a machine body, a fixed block fixedly connected to the upper surface of the machine body, an electric push rod fixedly connected to the outer surface of the fixed block, a worm fixedly connected to the output end of the electric push rod, and a fixed frame fixedly connected to the upper surface of the machine body. A shot blasting mechanism is fixedly connected into the fixing frame, a throwing mechanism is fixedly connected to the lower surface of the shot blasting mechanism, a rotating shaft is rotationally connected into the throwing mechanism, a plurality of buffer blades are fixedly connected to the outer surface of the rotating shaft, and a worm wheel is fixedly connected to the other end of the rotating shaft. The electric push rod drives the worm to move, when the worm moves, the worm wheel is pushed to rotate, the worm wheel drives the rotating shaft to rotate, the rotating shaft drives the buffer blade to rotate, the throwing speed is determined according to the rotating speed, the throwing speed of a pill body can be adjusted, and the pill body can be conveniently adjusted according to working requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of shot blasting machines, and particularly relates to a crawler type shot blasting machine for metal heat treatment. Background Art

[0002] The crawler type shot blasting machine for metal heat treatment is a device used to improve the surface quality of metal workpieces, mainly applied in the heat treatment process. It sprays hard shot materials, such as steel shots or iron shots, onto the surface of metal workpieces through a high-speed rotating shot blasting device to remove oxide scales, rust, or other impurities, and form a uniform roughness on the surface. This treatment can not only enhance the surface hardness of the metal, but also improve the effect of subsequent heat treatment and the durability of the material. The working principle of the crawler type shot blasting machine is to place the workpieces on the crawler and send the workpieces into the shot blasting area through the transmission system of the crawler. The shot blasting device inside the equipment shoots the shot materials at high speed to impact the surface of the workpieces. The crawler type design allows continuous and efficient processing of a large number of workpieces, suitable for large-scale production. This equipment is widely used in industries such as machinery manufacturing, automobiles, ships, and construction to ensure the quality and performance of metal components.

[0003] The prior art has the following defects or problems: The prior art with the publication number of: CN213498581U discloses a crawler type shot blasting machine for metal heat treatment, specifically relating to the technical field of shot blasting machines, including a working chamber. One side of the top of the working chamber is detachably installed with a shot and sand separation device. The other side of the top of the working chamber is fixedly installed with a mounting block. The top of the working chamber is detachably installed with a shot blasting device. The top inside the working chamber is communicated with an air extraction pipe. One side of the air extraction pipe is fixedly installed with a mounting plate. One side of the working chamber is detachably installed with a feeding door. The bottom end inside the working chamber is fixedly installed with a fixing rod.

[0004] During the use of the above equipment, by setting the temperature cooperation between the dust removal device and the filtering device, the effect of air purification is achieved, avoiding the need to recycle the shot blasting sand after the shot blasting machine finishes shot blasting. Since a large amount of dust will be generated during the shot blasting process, these dusts will float in the air. Once the dust is directly discharged into the air, it will cause environmental pollution problems, enhancing the practicability of the device.

[0005] In the structure of the shot blasting machine described above, there is no structure for adjusting the throwing speed of the shots during shot blasting, and it cannot be adjusted according to the working requirements. At the same time, it cannot collect and clean the debris generated after shot blasting. Therefore, a crawler type shot blasting machine for metal heat treatment is proposed to address the above deficiencies.

[0006] It should be noted that the above content belongs to the technical cognition scope of the inventor and does not necessarily constitute the prior art. Summary of the Utility Model

[0007] In view of the deficiencies of the prior art, the utility model provides a crawler shot blasting machine for metal heat treatment, which solves the existing problems.

[0008] To achieve the above object, the utility model provides the following technical solution: A crawler shot blasting machine for metal heat treatment, including a machine body, a fixed block is fixedly connected to the upper surface of the machine body, an electric push rod is fixedly connected to the outer surface of the fixed block, the output end of the electric push rod is fixedly connected to a worm, a fixed frame is fixedly connected to the upper surface of the machine body, a shot blasting mechanism is fixedly connected to the inside of the fixed frame, a feeding mechanism is fixedly connected to the lower surface of the shot blasting mechanism, a rotating shaft is rotatably connected to the inside of the feeding mechanism, a plurality of buffer blades are fixedly connected to the outer surface of the rotating shaft, the other end of the rotating shaft is fixedly connected to a worm gear, the worm gear is meshed with the worm, and a feeding port is fixedly connected to the lower surface of the feeding mechanism.

[0009] As a preferred technical solution of the utility model, a storage box is fixedly connected to the bottom end inside the machine body, two running grooves are respectively opened on both sides inside the storage box, a telescopic rod is fixedly connected to the inside of the plurality of running grooves, the output end of the telescopic rod is fixedly connected to a limiting block, and a plug block is fixedly connected to the outer surface of the limiting block.

[0010] As a preferred technical solution of the utility model, a leakage plate is arranged inside the storage box, a plurality of slots are opened inside the leakage plate, the inside of the slots is slidably connected with the plug block, and a handle is fixedly connected to the outer surface of the storage box.

[0011] As a preferred technical solution of the utility model, a control box is fixedly connected to the outer surface of the machine body.

[0012] As a preferred technical solution of the utility model, two crawler rollers are rotatably connected to the inside of the machine body, and a crawler body is arranged on the outer surfaces of the two crawler rollers.

[0013] As a preferred technical solution of the utility model, a spring is fixedly connected to the inside of the running groove, and the other end of the spring is fixedly connected to the limiting block.

[0014] As a preferred technical solution of the utility model, the outer surface of the rotating shaft is rotatably connected to the inside of the fixed frame.

[0015] Compared with the prior art, the utility model provides a crawler shot blasting machine for metal heat treatment, which has the following beneficial effects:

[0016] 1. A crawler shot blasting machine for metal heat treatment is provided with an electric push rod, a worm, a feeding mechanism, a rotating shaft, buffer blades, a worm gear, and a feeding port. When feeding the shot, the electric push rod is started, and the worm is driven to move by the electric push rod. When the worm moves, it will push the worm gear to rotate. The rotating shaft is driven to rotate by the worm gear, and the buffer blades are driven to rotate by the rotating shaft. The feeding speed is determined by the rotating speed, so that the throwing speed of the shot can be adjusted, which is convenient for adjusting according to the working requirements.

[0017] 2. A crawler shot blasting machine for metal heat treatment is provided with a running groove, a telescopic rod, a limit block, an insertion block, a leakage plate, and a slot. When shot blasting the workpiece, a lot of debris will be generated. These debris will fall into the interior of the storage box through the leakage plate. After long-term use, the leakage plate needs to be removed for cleaning. Just pull out the storage box from the interior of the machine body, and then start the telescopic rod inside the running groove. The limit block and the insertion block are driven by the telescopic rod to move out of the slot, and the leakage plate can be removed from the storage box. After cleaning, reverse operation can be used to fix the leakage plate, so as to realize the timely collection and cleaning of the debris generated after shot blasting, avoid blockage, and affect the later processing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 is a schematic diagram of the internal structure of the feeding mechanism of the present utility model;

[0020] Figure 3 is a schematic diagram of the overall side view structure of the present utility model;

[0021] Figure 4 is a schematic diagram of the internal structure of the storage box of the present utility model;

[0022] Figure 5 is the present utility model Figure 4 is an enlarged view of part A in the present utility model.

[0023] In the figure: 1. Machine body; 2. Fixed block; 3. Electric push rod; 4. Worm; 5. Fixed frame; 6. Shot blasting mechanism; 7. Feeding mechanism; 8. Rotating shaft; 9. Buffer blades; 10. Worm gear; 11. Feeding port; 12. Storage box; 13. Running groove; 14. Telescopic rod; 15. Limit block; 16. Insertion block; 17. Leakage plate; 18. Slot; 19. Handle; 20. Control box; 21. Crawler roller; 22. Crawler body; 23. Spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.

[0025] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0026] Embodiment 1

[0027] As Figures 1 - 5 shown, the present utility model provides a technical solution: a crawler shot blasting machine for metal heat treatment, including a machine body 1, a fixed block 2 is fixedly connected to the upper surface of the machine body 1, an electric push rod 3 is fixedly connected to the outer surface of the fixed block 2, an output end of the electric push rod 3 is fixedly connected to a worm 4, a fixed frame 5 is fixedly connected to the upper surface of the machine body 1, a shot blasting mechanism 6 is fixedly connected inside the fixed frame 5, a feeding mechanism 7 is fixedly connected to the lower surface of the shot blasting mechanism 6, a rotating shaft 8 is rotatably connected inside the feeding mechanism 7, a plurality of buffer blades 9 are fixedly connected to the outer surface of the rotating shaft 8, the other end of the rotating shaft 8 is fixedly connected to a worm gear 10, the worm gear 10 is meshed with the worm 4, a feeding port 11 is fixedly connected to the lower surface of the feeding mechanism 7, and the outer surface of the rotating shaft 8 is rotatably connected inside the fixed frame 5.

[0028] In this embodiment, first, when feeding the pellets, the electric push rod 3 is started, the worm 4 is driven to move by the electric push rod 3. When the worm 4 moves, it will push the worm gear 10 to rotate. The rotating shaft 8 is driven to rotate by the worm gear 10, and the buffer blades 9 are driven to rotate by the rotating shaft 8. The feeding speed is determined by the rotating speed. The fixed block 2 is fixed by the machine body 1, the electric push rod 3 is fixed by the fixed block 2, the shot blasting mechanism 6 is fixed by the fixed frame 5, the feeding mechanism 7 is fed by the shot blasting mechanism 6, the rotation of the rotating shaft 8 is stabilized by the feeding mechanism 7, and the pellets are thrown into the feeding port 11 by the rotating shaft 8.

[0029] Embodiment 2

[0030] As Figures 1 - 5As shown in the figure, a storage box 12 is fixedly connected to the inner bottom end of the machine body 1. Two running grooves 13 are opened on both sides of the inside of the storage box 12. A telescopic rod 14 is fixedly connected to the inside of the plurality of running grooves 13. The output end of the telescopic rod 14 is fixedly connected to a limiting block 15. An inserting block 16 is fixedly connected to the outer surface of the limiting block 15. A leakage plate 17 is arranged inside the storage box 12. A plurality of inserting slots 18 are opened inside the leakage plate 17. The inside of the inserting slot 18 is slidably connected to the inserting block 16. A handle 19 is fixedly connected to the outer surface of the storage box 12. A control box 20 is fixedly connected to the outer surface of the machine body 1. Two crawler rollers 21 are rotatably connected to the inside of the machine body 1. A crawler body 22 is arranged on the outer surfaces of the two crawler rollers 21. A spring 23 is fixedly connected to the inside of the running groove 13. The other end of the spring 23 is fixedly connected to the limiting block 15.

[0031] In this embodiment, a lot of debris will be generated when shot peening the workpiece. These debris will fall into the inside of the storage box 12 through the leakage plate 17. After long-term use, it is necessary to remove the leakage plate 17 for cleaning. Just pull out the storage box 12 from the inside of the machine body 1, and then start the telescopic rod 14 inside the running groove 13. Drive the limiting block 15 and the inserting block 16 to move out of the inside of the inserting slot 18 through the telescopic rod 14, and then the leakage plate 17 can be removed from the storage box 12. After cleaning, reverse the operation to fix the leakage plate 17. Throw it onto the crawler body 22 through the feeding port 11. The telescopic rod 14 is fixed through the running groove 13. The storage box 12 is conveniently pulled through the handle 19. The rotation of the crawler roller 21 is controlled through the control box 20. The rotation of the crawler body 22 is stabilized through the crawler roller 21. The internal workpiece is tumbled through the crawler body 22. The operation of the telescopic rod 14 is assisted through the spring 23.

[0032] Working principle of this embodiment: First, when discharging pellets, the electric push rod 3 is started, and the worm 4 is driven to move by the electric push rod 3. When the worm 4 moves, it will push the worm wheel 10 to rotate. The rotating shaft 8 is driven to rotate by the worm wheel 10, and the buffer blade 9 is driven to rotate by the rotating shaft 8. The discharging speed is determined by the rotating speed, so that the throwing speed of the pellets can be adjusted, which is convenient for adjusting according to the working requirements. Secondly, a lot of debris will be generated when shot peening the workpiece. These debris will fall into the interior of the storage box 12 through the sieve plate 17. After long-term use, the sieve plate 17 needs to be removed for cleaning. Just pull out the storage box 12 from the interior of the machine body 1, and then start the telescopic rod 14 inside the operation groove 13. The limiting block 15 and the insertion block 16 are driven to move out of the interior of the insertion slot 18 by the telescopic rod 14, and the sieve plate 17 can be removed from the storage box 12. After cleaning, the reverse operation can be carried out to fix the sieve plate 17, thus realizing the timely collection and cleaning of the debris generated after shot peening, avoiding blockage and affecting the later processing effect. The fixing block 2 is fixed by the machine body 1, the electric push rod 3 is fixed by the fixing block 2, the shot peening mechanism 6 is fixed by the fixing frame 5, the feeding mechanism 7 is fed by the shot peening mechanism 6, the rotation of the rotating shaft 8 is stabilized by the feeding mechanism 7, the pellets are thrown into the feeding port 11 by the rotating shaft 8, and are thrown from the feeding port 11 to the track body 22. The telescopic rod 14 is fixed by the operation groove 13, the storage box 12 is conveniently pulled by the handle 19, the rotation of the track roller 21 is controlled by the control box 20, the rotation of the track body 22 is stabilized by the track roller 21, the internal workpiece is tumbled by the track body 22, and the operation of the telescopic rod 14 is assisted by the spring 23.

[0033] The above are only the preferred embodiments of the present invention, and do not limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as the technical solution content of the present invention is not departed from, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. A crawler shot blasting machine for metal heat treatment, characterized in that: The invention comprises a machine body (1), wherein a fixing block (2) is fixedly connected to the upper surface of the machine body (1), an electric push rod (3) is fixedly connected to the outer surface of the fixing block (2), a worm (4) is fixedly connected to the output end of the electric push rod (3), a fixing frame (5) is fixedly connected to the upper surface of the machine body (1), a shot blasting mechanism (6) is fixedly connected to the interior of the fixing frame (5), a delivery mechanism (7) is fixedly connected to the lower surface of the shot blasting mechanism (6), a rotating shaft (8) is rotatably connected to the interior of the delivery mechanism (7), a plurality of buffer blades (9) are fixedly connected to the outer surface of the rotating shaft (8), a worm gear (10) is fixedly connected to the other end of the rotating shaft (8), the worm gear (10) is meshingly connected to the worm (4), and a delivery port (11) is fixedly connected to the lower surface of the delivery mechanism (7).

2. A crawler-type shot blasting machine for metal heat treatment according to claim 1, characterized in that: The bottom end of the body (1) is fixedly connected to a storage box (12), two operating grooves (13) are provided on both sides of the storage box (12), a plurality of the operating grooves (13) are fixedly connected to the inside of telescopic rods (14), the output end of the telescopic rod (14) is fixedly connected to a limit block (15), and the outer surface of the limit block (15) is fixedly connected to an insert block (16).

3. A crawler-type shot blasting machine for metal heat treatment according to claim 2, characterized in that: The storage box (12) is provided with a leak plate (17) inside, and a plurality of slots (18) are provided inside the leak plate (17). The inside of the slots (18) is slidably connected to the insert block (16), and the outer surface of the storage box (12) is fixedly connected with a handle (19).

4. The crawler-type shot blasting machine for metal heat treatment according to claim 1, characterized in that: A control box (20) is fixedly connected to the outer surface of the machine body (1).

5. The crawler-type shot blasting machine for metal heat treatment according to claim 1, characterized in that: Two track rollers (21) are rotatably connected inside the machine body (1), and track bodies (22) are arranged on the outer surfaces of the two track rollers (21).

6. The crawler-type shot blasting machine for metal heat treatment according to claim 2, characterized in that: A spring (23) is fixedly connected inside the running groove (13), and the other end of the spring (23) is fixedly connected to the limit block (15).

7. The crawler-type shot blasting machine for metal heat treatment according to claim 1, characterized in that: The outer surface of the rotating shaft (8) is rotatably connected to the inside of the fixing frame (5).

Citation Information

Patent Citations

  • Crawler-type shot blasting machine for metal heat treatment

    CN213498581U