Full-automatic roller shot blasting machine

By designing a roller with adjustable inclination angle and an improved door cover opening and closing mechanism in the drum shot blasting machine, the problems of poor shot blasting and door cover deformation are solved, and more efficient shot blasting quality and longer service life are achieved.

CN222971918UActive Publication Date: 2025-06-13ZHUCHENG EAST ASIA FOUNDRY MASCH CO LTD
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Patent Information

Application Number
CN202422088119.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-13
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

When the existing roller shot blasting machine cleans small precision parts, the cleaning effect of the workpiece surface is poor, and the door cover is deformed due to uneven force, which affects the sealing and service life.

Method used

A fully automatic drum shot blasting machine is designed. Through reasonable structural design and operation, the inclination angle of the drum can be adjusted during the shot blasting process, and the bottom workpiece can be easily turned out. The improved door cover opening and closing mechanism ensures that the door cover is subjected to uniform force and prevents deformation.

Benefits of technology

It improves the quality of shot blasting, especially suitable for cleaning small precision parts, extends the sealing of the door cover and the service life of the shot blasting machine, and avoids the projectiles from splashing outwards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shot blasting machines, in particular to a full-automatic roller shot blasting machine. The device comprises a bottom frame, supporting tables are symmetrically arranged on cross beams on the front side and the rear side of the right end of the bottom frame respectively, box body bearing seats are symmetrically arranged on the two supporting tables, a box body rotating shaft is movably arranged on the two box body bearing seats respectively, and a box body is arranged between the two cross beams of the bottom frame. The box body is movably hinged to the box body rotating shaft between the two box body bearing seats through box body hinge seats symmetrically arranged on the front side and the rear side of the bottom of the right side wall of the box body. The inclined angle of the roller can be adjusted at will according to needs in the shot blasting process, so that workpieces on the bottom layer can be turned out easily, the shot blasting quality is improved, the device is particularly suitable for shot blasting cleaning of small precise parts, opening and closing of a door cover can be achieved easily, the door cover is stressed evenly, the situation that the door cover deforms is effectively prevented, and the service life of the door cover is prolonged. The leakproofness of the door cover is improved, shots are prevented from splashing outwards, and the problems existing in the prior art are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shot blasting machines, in particular to a full-automatic drum shot blasting machine. Background Art

[0002] A shot blasting machine refers to a casting equipment that uses high-speed projectiles thrown by a shot blasting device to clean or strengthen the surface of castings. For the existing drum shot blasting machine, when shot blasting and cleaning small precision parts, such as workpieces like bolts, nuts, and gaskets, the cleaning effect on the surface of the workpieces is not good. The reason is that the shot blasting device is arranged on the door cover of the drum, and its shot blasting angle is limited. When the drum rotates, the workpieces are not easy to turn over. Once there are too many workpieces, the workpieces at the bottom layer are not easy to turn up, directly affecting the quality of shot blasting. In addition, because the shot blasting device is arranged on the door cover, its own weight is large, and its opening and closing are rather troublesome. The traditional method is to rely on a single oil cylinder to lift the door cover. However, for the door cover with the shot blasting device, its center of gravity is not easy to control. After a long time, the door cover will be severely deformed due to uneven stress, making the door cover unable to close on the box body, resulting in the outward splashing of projectiles. Content of the Utility Model

[0003] In order to make up for the deficiencies of the prior art, the utility model provides a full-automatic drum shot blasting machine, which has a reasonable structural design and is convenient to operate. It can arbitrarily adjust the inclination angle of the drum according to needs during the shot blasting process, so as to easily turn up the workpieces at the bottom layer, improve the quality of shot blasting, and is especially suitable for the shot blasting and cleaning of small precision parts. Moreover, it can easily realize the opening and closing of the door cover, make the door cover evenly stressed, effectively prevent the deformation of the door cover, improve the airtightness of the door cover, avoid the outward splashing of projectiles, improve the service life of the shot blasting machine, and solve the problems existing in the prior art.

[0004] The technical solution adopted by the utility model to solve the above technical problems is as follows:

[0005] A full-automatic drum shot blasting machine includes a chassis. On the cross beams on the front and rear sides at the right end of the chassis, support platforms are symmetrically arranged respectively. On the two support platforms, box body bearing seats are symmetrically arranged. A box body rotating shaft is respectively movably arranged on the two box body bearing seats. Between the two cross beams of the chassis, there is a box body. The box body is movably hinged between the box body rotating shafts between the two box body bearing seats through box body hinge seats symmetrically arranged at the front and rear sides of the bottom of its right side wall. On the upper part of the left side wall of the box body, there is an upper hinge seat. At the bottom of the chassis corresponding to the position of the upper hinge seat, there is a support beam arranged parallel to the cross beam. At the left end of the support beam, there is a lower hinge seat. The upper hinge seat and the lower hinge seat are connected by a turning oil cylinder; in the middle of the right side wall of the box body, there is a feeding port. A door cover is movably abutted against one side of the feeding port through a closing mechanism.

[0006] Optionally, the closing mechanism includes upper bearing seats symmetrically arranged on the front and rear sides of the upper part of the right side wall of the door cover. An upper rotating shaft is respectively movably clamped on the two upper bearing seats. The front and rear ends of the upper rotating shaft respectively pass through the corresponding upper bearing seats on one side and are connected to the driving member. Lower bearing seats are symmetrically arranged on the front and rear sides of the lower part of the right side wall of the door cover. A lower rotating shaft is respectively movably clamped on the two lower bearing seats. The front and rear ends of the lower rotating shaft respectively pass through the corresponding lower bearing seats on one side and are connected to the linkage member.

[0007] Optionally, the driving member includes upper rotating seats arranged on the upper parts of the front and rear side walls of the box body. The middle part of an L-shaped lever is movably hinged on the upper rotating seat. The long section of the L-shaped lever is movably sleeved on the upper rotating shaft on the corresponding side. A connecting column is provided at the end of its short section. A support frame is provided on the box body on the left side of the upper rotating seat. A cylinder is movably clamped in the support frame through a clamping shaft arranged on its cylinder barrel. The end of the piston rod of the cylinder is movably clamped on the connecting column on this side.

[0008] Optionally, the linkage member includes lower rotating seats arranged in the middle parts of the front and rear side walls of the box body. The left end of a linkage rod is movably hinged on the lower rotating seat, and its right end is movably sleeved on the lower rotating shaft on the corresponding side.

[0009] Optionally, the position height of the upper rotating seat on the box body is higher than the position height of the upper bearing seat on the box body.

[0010] Optionally, it further includes ventilation mechanisms symmetrically arranged on the front and rear sides of the box body. The ventilation mechanism includes ventilation pipes communicated and arranged in the middle parts of the front and rear side walls of the box body. An exhaust pipe is communicated and arranged at the outer end of the ventilation branch pipe. The outer end of the exhaust pipe is clamped on the box body rotating shaft on the corresponding side. Ventilation holes are provided on the outer side wall of the exhaust pipe near the box body rotating shaft. An asbestos mesh block is arranged in the exhaust pipe.

[0011] The utility model adopts the above technical solutions, and has the following advantages: reasonable structural design, convenient operation. It can arbitrarily adjust the inclination angle of the drum according to needs during the shot blasting process, so as to easily turn the workpieces at the bottom layer upwards, improve the shot blasting quality, especially suitable for the shot blasting cleaning of small precision parts. And it can easily open and close the door cover, make the door cover evenly stressed, effectively prevent the door cover from deforming, improve the airtightness of the door cover, avoid the outward splashing of shot, and improve the service life of the shot blasting machine. In addition, since a large amount of heat is generated due to the high-speed impact of the shot on the workpiece, if this part of the heat accumulates in the drum and cannot be dissipated outward, to a certain extent, it will affect the quality of the workpiece. Description of the Drawings

[0012] Figure 1 is a three-dimensional structural schematic diagram of the utility model;

[0013] Figure 2 is a three-dimensional structural schematic diagram of the box body;

[0014] Figure 3 Schematic three-dimensional structure diagram of the linkage member;

[0015] Figure 4 Schematic three-dimensional structure diagram of the driving member;

[0016] In the figure, 1 is the chassis; 101 is the cross beam; 102 is the support beam; 2 is the support platform; 3 is the box body bearing seat; 4 is the box body rotating shaft; 5 is the box body; 6 is the box body hinge seat; 7 is the upper hinge seat; 8 is the lower hinge seat; 9 is the tipping oil cylinder; 10 is the feeding port; 11 is the door cover; 12 is the upper bearing seat; 13 is the upper rotating shaft; 14 is the lower bearing seat; 15 is the lower rotating shaft; 16 is the upper rotating seat; 17 is the L-shaped lever; 18 is the connecting column; 19 is the support frame; 20 is the cylinder; 21 is the clamping shaft; 22 is the lower rotating seat; 23 is the linkage rod; 24 is the ventilation pipe; 25 is the exhaust pipe; 26 is the ventilation hole. Detailed implementation manners

[0017] To clearly illustrate the technical features of this solution, the present utility model will be elaborated in detail below through specific implementation manners in combination with the accompanying drawings. In the following description, many specific details are set forth in order to fully understand this application. However, this application can also be implemented in other ways different from those described herein. Therefore, the protection scope of this application is not limited by the specific embodiments disclosed below.

[0018] In addition, in the description of this application, it should be understood that the orientation or positional relationships indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting this application. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of this application, "a plurality" means two or more unless otherwise specifically defined.

[0019] In this application, unless otherwise clearly specified and defined, terms such as "install", "connect", "join", "fix", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances. In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of this application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0020] As Figures 1-4 shown, in this embodiment, a full-automatic drum shot blasting machine includes a chassis 1. On the cross beams 101 on the front and rear sides of the right end of the chassis 1, support platforms 2 are symmetrically arranged respectively. On the two support platforms 2, box body bearing seats 3 are symmetrically arranged. A box body rotating shaft 4 is respectively movably arranged on the two box body bearing seats 3. Between the two cross beams 101 of the chassis 1, there is a box body 5. The box body 5 is movably hinged on the box body rotating shaft 4 between the two box body bearing seats 3 through box body hinge seats 6 symmetrically arranged on the front and rear sides of the bottom of its right side wall. On the upper part of the left side wall of the box body 5, there is an upper hinge seat 7. At the bottom of the chassis 1 corresponding to the position of the upper hinge seat 7, there is a support beam 102 arranged parallel to the cross beam 101. At the left end of the support beam 102, there is a lower hinge seat 8. The upper hinge seat 7 and the lower hinge seat 8 are connected by a tilting oil cylinder 9. In the middle of the right side wall of the box body 5, there is a feed inlet 10. A door cover 11 is movably abutted against one side of the feed inlet 10 through a closing mechanism.

[0021] Optionally, the closing mechanism includes upper bearing seats 12 symmetrically arranged on the front and rear sides of the upper part of the right side wall of the door cover 11. An upper rotating shaft 13 is respectively movably clamped in the two upper bearing seats 12. The front and rear ends of the upper rotating shaft 13 respectively penetrate through the corresponding upper bearing seats 12 on one side and are connected to a driving member. On the front and rear sides of the lower part of the right side wall of the door cover 11, lower bearing seats 14 are symmetrically arranged respectively. A lower rotating shaft 15 is respectively movably clamped in the two lower bearing seats 14. The front and rear ends of the lower rotating shaft 15 respectively penetrate through the corresponding lower bearing seats 14 on one side and are connected to a linkage member.

[0022] Optionally, the driving member includes upper rotating seats 16 provided on the upper portions of the front and rear side walls of the box body 5. The middle portion of an L-shaped lever 17 is movably hinged to the upper rotating seat 16. The long section of the L-shaped lever 17 is movably sleeved on the upper rotating shaft 13 on the corresponding side. A connecting column 18 is provided at the end of its short section. A support frame 19 is provided on the box body 5 on the left side of the upper rotating seat 16. A cylinder 20 is movably clamped in the support frame 19 through a clamping shaft 21 provided on its cylinder barrel. The end of the piston rod of the cylinder 20 is movably clamped to the connecting column 18 on this side.

[0023] Optionally, the linkage member includes lower rotating seats 22 provided in the middle portions of the front and rear side walls of the box body 5. The left end of a linkage rod 23 is movably hinged to the lower rotating seat 22, and the right end of the linkage rod 23 is movably sleeved on the lower rotating shaft 15 on the corresponding side.

[0024] Optionally, the position height of the upper rotating seat 16 on the box body 5 is higher than the position height of the upper bearing seat 12 on the box body 5.

[0025] Optionally, it further includes ventilation mechanisms symmetrically arranged on the front and rear sides of the box body 5. The ventilation mechanisms include ventilation pipes 24 communicatively arranged in the middle portions of the front and rear side walls of the box body 5. An exhaust pipe 25 is communicatively provided at the outer end of the ventilation pipe 24. The outer end of the exhaust pipe 25 is clamped to the box body rotating shaft 4 on the corresponding side. Ventilation holes 26 are provided on the outer side wall of the exhaust pipe 25 near the box body rotating shaft 4. An asbestos mesh block is provided in the exhaust pipe 25. During the working process of the shot blasting machine, a large amount of heat is generated due to the high-speed impact of the shot on the workpiece. This part of the heat enters the box body 5 through the drum and is discharged outward through the ventilation pipe 24, the exhaust pipe 25, and the ventilation holes 26 in sequence. The asbestos mesh block can absorb the heat, avoid scalding the workers by the discharged hot air, and also avoid the heat accumulating in the box body 5 and being unable to dissipate, further improving the quality of the workpiece.

[0026] When the shot blasting machine is working, the angle of the box body 5 can be adjusted according to the size of the workpiece. Moreover, during the shot blasting process, the angle can be reciprocally adjusted, thereby adjusting the inclination angle of the drum in the box body 5, so as to easily turn the workpieces at the bottom upwards, improve the shot blasting quality, and is especially suitable for the shot blasting and cleaning of small precision parts. Start the two tilting cylinders 9. Through the outward extension of the piston rods of the tilting cylinders 9, the box body 5 is pushed upwards through the upper hinge seat 7, and the box body 1 rotates upwards along the two box body bearing seats 3 with the axis line of the box body rotating shaft 4 as the center of the circle, so as to achieve the purpose of adjusting the inclination angle of the box body 5. Also, by adjusting the inclination angle of the box body 5, the purpose of discharging materials can be more easily achieved, making it easier to take out the processed workpieces. The opening and closing of the door cover 11 rely on the driving parts on both sides. When it needs to be opened, start the cylinder 20 to make its piston rod extend outwards, and then push the short section of the L-shaped lever 17 through the connecting column 18, making it rotate along the upper rotating seat 16, and then making the long section of the L-shaped lever 17 rotate, finally separating the upper part of the door cover 11 from the feed inlet 10. As the door cover 11 is lifted upwards, the lower part of the door cover 11 is turned upwards along the lower rotating seat 22 through the linkage rod 23, thereby increasing the turning angle of the door cover 11 and completely separating it from the feed inlet 10. It has a reasonable structural design and is convenient to operate. It is especially suitable for the shot blasting and cleaning of small precision parts, and can easily open and close the door cover 11, making the door cover 11 evenly stressed, effectively preventing the deformation of the door cover, improving the airtightness of the door cover 11, avoiding the outward splashing of shot, increasing the service life of the shot blasting machine, and solving the problems existing in the prior art.

[0027] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the various embodiments of the present invention, and they should all be covered within the scope of the claims and the description of the present invention; for those skilled in the art of this technology, any alternative improvement or transformation made to the embodiments of the present invention falls within the protection scope of the present invention.

[0028] Those parts not detailed in the present invention are all well-known technologies to those skilled in the art of this technology.

Claims

1. A fully automatic drum shot blasting machine, characterized in that: It includes a base frame, support platforms are symmetrically provided on the cross beams on the front and rear sides of the right end of the base frame, box bearing seats are symmetrically provided on the two support platforms, a box rotating shaft is movably provided on the two box bearing seats, a box is provided between the two cross beams of the base frame, the box is movably hinged on the box rotating shaft between the two box bearing seats through box hinge seats symmetrically provided on the front and rear sides of the bottom of the right side wall thereof, an upper hinge seat is provided on the upper part of the left side wall of the box, a support beam parallel to the cross beam is provided at the bottom of the base frame corresponding to the position of the upper hinge seat, a lower hinge seat is provided at the left end of the support beam, the upper hinge seat is connected to the lower hinge seat by a turning cylinder; a feed port is provided in the middle of the right side wall of the box, and a door cover is movably abutted against one side of the feed port through a closing mechanism.

2. A fully automatic drum shot blasting machine according to claim 1, characterized in that: The closing mechanism includes upper bearing seats symmetrically arranged on the front and rear sides of the upper part of the right side wall of the door cover, an upper rotating shaft is movably connected to the two upper bearing seats, and the front and rear ends of the upper rotating shaft respectively pass through the upper bearing seats on the corresponding side and are connected to the driving member; lower bearing seats are symmetrically arranged on the front and rear sides of the lower part of the right side wall of the door cover, a lower rotating shaft is movably connected to the two lower bearing seats, and the front and rear ends of the lower rotating shaft respectively pass through the lower bearing seats on the corresponding side and are connected to the linkage member.

3. A fully automatic drum shot blasting machine according to claim 2, characterized in that: The driving member includes an upper rotating seat arranged on the upper part of the front and rear side walls of the box body, an L-shaped shift rod whose middle part is movably hinged on the upper rotating seat, a long section of the L-shaped shift rod is movably sleeved on the upper rotating shaft on the corresponding side, and a connecting column is provided at the end of the short section thereof, and a support frame is provided on the box body on the left side of the upper rotating seat, a cylinder is movably clamped in the support frame through a clamping shaft arranged on its cylinder barrel, and the end of the piston rod of the cylinder is movably clamped on the connecting column on this side.

4. A fully automatic drum shot blasting machine according to claim 3, characterized in that: The linkage member comprises a lower rotating seat arranged in the middle of the front and rear side walls of the box body, the left end of a linkage rod is movably hinged on the lower rotating seat, and the right end thereof is movably sleeved on the lower rotating shaft on the corresponding side.

5. A fully automatic drum shot blasting machine according to claim 4, characterized in that: The position height of the upper rotating seat on the box body is higher than the position height of the upper bearing seat on the box body.

6. A fully automatic drum shot blasting machine according to claim 1 or 2, characterized in that: It also includes a ventilation mechanism symmetrically arranged on the front and rear sides of the box body, the ventilation mechanism includes a ventilation pipe connected to the middle of the front and rear side walls of the box body, an exhaust pipe is connected to the outer end of the branch pipe, the outer end of the exhaust pipe is clamped on the box body rotating shaft on the corresponding side, ventilation holes are arranged on the outer side wall of the exhaust pipe on the side of the box body rotating shaft, and an asbestos mesh block is arranged in the exhaust pipe.