Fan gear dismounting device
By designing a fan gear removal device using suction cups and miniature vacuum pumps, the problem of difficult disassembly of traditional tools is solved, and a more efficient and firmer disassembly process is achieved, which is suitable for situations where the gear ends do not have a fixed position.
Patent Information
- Application Number
- CN202422155087.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-03
AI Technical Summary
Due to the small gap between the fan gear and the fan housing, traditional tools are difficult to disassemble, resulting in high maintenance and maintenance costs. Destructive removal requires protection of the gear, which is inefficient in time.
A fan gear removal device is designed, which uses a suction cup to adsorb at the gear end and is further adsorbed through a mini vacuum pump. The bolts are tightened through the through-groove, which is suitable for situations where the gear end end has no fixed position.
It realizes more convenient and firm disassembly of fan gears, improves disassembly efficiency and compatibility, and is suitable for gear ends of different specifications.
Smart Images

Figure CN222972077U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fan disassembly, in particular to a fan gear disassembly device. Background Art
[0002] Generally, the maintenance and repair of a fan require the removal of the gear 02. As Figure 1 shown, since the gear 02 of the fan is arranged close to the fan housing 01, the gap between the gear 02 and the fan housing 01 is small. The traditional puller tool cannot enter between the gear 02 and the fan housing 01, making it difficult to disassemble the gear 02 for maintenance and repair. In the absence of a suitable tool, only destructive demolition can be carried out, resulting in higher maintenance and repair costs. In addition, when using the destructive demolition method, it is also necessary to protect the gear 02 from damage, resulting in a longer maintenance time and lower efficiency.
[0003] In response to this problem, the existing patent No. 202322626816.2 discloses a gear shaft end disassembly device for a drum-shaped tooth coupling. First, a suitable connecting screw is selected according to the gear shaft end, and the connecting screw is threadedly connected to the gear shaft end. Then, the connecting optical rod is connected to the traction screw. Then, the position of the traction screw is adjusted by sliding the adjustment block according to the position of the traction pull head, so that the traction pull head is connected to the traction screw. Furthermore, the traction screw is fixedly installed on the gear shaft end through the traction pull head. Finally, the top plate is moved. When the output shaft of the jack abuts against the tooth shaft, the locking nut is rotated so that the bottom of the locking nut abuts against the top of the abutting plate, and then the jack is made to abut between the top plate and the tooth shaft. The jack is activated to push the tooth shaft, so that the tooth shaft is disassembled from the gear shaft end. The effect of disassembling and adapting to different specifications of drum-shaped tooth couplings and jacks is achieved, which is convenient for disassembling the gear shaft ends of different specifications of tooth couplings and expanding the applicable range of the disassembly tool.
[0004] The solution of this patent disassembles the tooth shaft 03 and the gear 02 by the output shaft of the jack abutting against the tooth shaft 03 and the connecting screw being threadedly connected to the threaded hole 04. It is applicable to the situation where the end of the gear 02 has a fixed position, such as the threaded hole 04. However, in the face of a damaged threaded hole 04, or a different position setting method of the threaded hole 04, or a gear 02 without a threaded hole 04, it is still difficult to disassemble, and the compatibility is poor. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a fan gear disassembly device, which uses a suction cup to adsorb on the gear end, drives the micro vacuum pump to work to evacuate the suction cup to further adsorb the gear end, is more convenient for disassembly, has a more firm fixation, and has stronger compatibility, and is applicable to the situation where the gear end has no fixed position.
[0006] To achieve the above object, the technical solution adopted by the present utility model is as follows: A fan gear disassembly device includes a top plate and a bottom plate horizontally arranged in sequence from top to bottom. A plurality of suction cups are evenly arranged at the bottom edge of the bottom plate. A micro vacuum pump is provided on the top plate. The micro vacuum pump is communicated with the suction cups through a hose. The micro vacuum pump is used to evacuate the suction cups to adsorb the gear end; A top column for fixing the gear shaft is vertically arranged in the center between the top plate and the bottom plate. A rotary extension cylinder is provided in the center of the top plate. The output end of the rotary extension cylinder is fixedly connected to the tail end of the top column. A through hole allowing the top column to pass through is provided in the center of the bottom plate.
[0007] Preferably, a handle is provided on the top plate.
[0008] Preferably, threads matching the internal threads of the gear are provided on the outer wall of the top column near the head end.
[0009] Preferably, a gasket is detachably provided at the bottom center of the top plate. A through groove matching the position of the gasket is provided on the top plate. The through groove is used for a bolt to pass through to fasten the gasket to the gear end.
[0010] The beneficial effects of the present utility model are as follows:
[0011] In this solution, the suction cups are used to adsorb the gear end. Driving the micro vacuum pump to work evacuates the suction cups to further adsorb the gear end. Compared with the connection method of the connecting screw and the threaded hole in the existing patent, the disassembly is more convenient, the fixation is more firm, and the compatibility is stronger, which is suitable for the situation where there is no fixed position at the gear end.
[0012] In this solution, a bolt is used to fasten the gasket to the gear end through the through groove, ensuring that the disassembly device is firmly fixed to the gear end, further improving the firmness of the fixation, and is also suitable for the situation where there is no fixed position at the gear end. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0014] Figure 1 It is an overall schematic diagram of the fan in the background technology.
[0015] Figure 2 It is an overall schematic diagram of the present utility model.
[0016] Figure 3 It is a schematic diagram of the installation positions of the through hole and the through groove of the present utility model.
[0017] Figure 4 This is a schematic structural view of the gasket of the present utility model.
[0018] Figure 1 Among them, 01 is the fan housing, 02 is the gear, 03 is the tooth shaft, and 04 is the threaded hole.
[0019] Figures 2 - 4 Among them, 1 is the rotating and extending cylinder, 2 is the handle, 3 is the top plate, 4 is the micro vacuum pump, 5 is the hose, 6 is the top column, 7 is the bottom plate, 71 is the through hole, 72 is the through groove, 8 is the gasket, and 9 is the suction cup. Specific embodiments
[0020] The present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0021] The structures, ratios, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those skilled in this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present utility model. Therefore, they do not have technical essential significance. Any modification of the structure, change of the proportional relationship, or adjustment of the size, without affecting the effects that the present utility model can produce and the purposes that can be achieved, should still fall within the scope covered by the technical content disclosed in the present utility model.
[0022] At the same time, it should be noted that: unless otherwise defined, the technical terms or scientific terms used herein should have the ordinary meaning understood by those with ordinary skills in the technical field to which the present utility model belongs. The meaning of "a plurality of" used in the specification and claims of the patent application of the present utility model is two or more; the terms "upper", "lower", "left", "right", "front end", "rear end", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present utility model. The change or adjustment of its relative relationship, without substantial change in the technical content, should also be regarded as the scope in which the present utility model can be implemented.
[0023] The present utility model will be further described in detail below with reference to the embodiments and the accompanying drawings.
[0024] The present utility model discloses a fan gear disassembly device. As Figures 1 - 4 shown, the embodiment includes a top plate 3 and a bottom plate 7 that are horizontally arranged in sequence from top to bottom. A plurality of suction cups 9 are evenly arranged at the bottom edge of the bottom plate 7. A micro vacuum pump 4 is arranged on the top plate 3. The micro vacuum pump 4 is connected to the suction cup 9 through a hose 5. The micro vacuum pump 4 is used to evacuate the suction cup 9 to adsorb the end of the gear 02.
[0025] A top column 6 for fixing the gear shaft 03 is vertically arranged in the center between the top plate 3 and the bottom plate 7, a rotating and extending cylinder 1 is arranged in the center of the top plate 3, the output end of the rotating and extending cylinder 1 is fixedly connected to the tail end of the top column 6, and a through hole 71 is arranged in the center of the bottom plate 7 to allow the top column 6 to pass through.
[0026] A gasket 8 is detachably provided at the central bottom of the top plate 3 , and a through slot 72 matching the position of the gasket 8 is provided on the top plate 3 , and the through slot 72 is used for bolts to fasten the gasket 8 to the end of the gear 02 .
[0027] The top plate 3 is provided with a handle 2 , and the top column 6 is provided with a thread matching the internal thread of the gear 02 on the outer wall near the head end.
[0028] During the specific work, the staff aligns the push column 6 with the gear shaft 03, then adsorbs the suction cup 9 on the end of the gear 02, drives the micro vacuum pump 4 to evacuate the suction cup 9 and further adsorb the end of the gear 02, and can further use bolts to fasten the gasket 8 to the end of the gear 02 through the through groove 72 to ensure that the disassembly device is firmly fixed on the end of the gear 02; then drive the rotation and extend the cylinder 1 to drive the push column 6 to rotate into the gear 02 to support the gear shaft 03; finally, the staff holds the handle 2 to rotate the disassembly device, and screws the gear 02 out of the gear shaft 03.
[0029] It should be noted that the parts not described in detail in the above embodiments are all prior art.
[0030] The above is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with the profession can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention shall be included in the protection scope of the present invention.
Claims
1. A fan gear disassembly device, characterized in that: The invention comprises a top plate (3) and a bottom plate (7) which are horizontally arranged in sequence from top to bottom, a plurality of suction cups (9) are evenly arranged at the bottom edge of the bottom plate (7), a micro vacuum pump (4) is arranged on the top plate (3), the micro vacuum pump (4) is connected to the suction cup (9) through a hose (5), and the micro vacuum pump (4) is used to vacuum the suction cup (9) to adsorb the end of the gear (02); a top column (6) for fixing the gear shaft (03) is vertically arranged in the center between the top plate (3) and the bottom plate (7), a rotating extension cylinder (1) is arranged in the center of the top plate (3), the output end of the rotating extension cylinder (1) is fixedly connected to the tail end of the top column (6), and a through hole (71) for allowing the top column (6) to pass through is arranged in the center of the bottom plate (7).
2. A fan gear disassembly device according to claim 1, characterized in that: A handle (2) is provided on the top plate (3).
3. A fan gear disassembly device according to claim 1, characterized in that: The top column (6) is provided with a thread on its outer wall near the head end, which thread matches the inner thread of the gear (02).
4. A fan gear disassembly device according to claim 1, characterized in that: A gasket (8) is detachably provided at the central bottom of the top plate (3), and a through slot (72) matching the position of the gasket (8) is provided on the top plate (3), wherein the through slot (72) is used for bolts to fasten the gasket (8) to the end of the gear (02).
Citation Information
Patent Citations
Gear shaft end dismounting device for crowned tooth coupling
CN220762495U