Blowing knife roll of rotary die-cutting machine
By designing blowing components in a circular round die cutting machine, the residual materials in the circular press die are automatically cleaned, which solves the problems of inefficiency and manual cleaning in traditional methods, and achieves more efficient production and higher precision cutting.
Patent Information
- Application Number
- CN202421555404.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-03
AI Technical Summary
Traditional round die cutting rollers are prone to "tear sticking phenomenon" during the production process, which causes the product to fail to effectively enter the next process and requires manual cleaning of residual materials, which is inefficient and prone to errors.
A round-pressure and round die cutting machine air blowing knife roller is designed, using a blowing assembly including a jet main pipe, a female sensor, a child sensor and an electromagnetic control valve. The gas is sprayed out from the blowing hole through an air pump, and the residual material is automatically cleaned.
Automatic cleaning is realized, production efficiency is improved, inefficiency and error problems of manual cleaning are avoided, and the accuracy and quality of cutting are improved.
Smart Images

Figure CN222972310U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing die-cutting, in particular to a circular die-cutting machine air blowing knife roller. Background Technique
[0002] The circular die-cutting knife roller was first applied in the printing industry, especially in the cigarette package printing and packaging industry. It is a high-efficiency die-cutting tool that replaces the flat-bed die-cutting process.
[0003] During the production process of the circular die-cutting knife roller, a "sticking knife phenomenon" will occur. When the roller knife cuts the product, due to reasons such as the material being cut and the inertia generated by rotation, the product and the knife will rotate together. We call this phenomenon the "sticking knife phenomenon". This phenomenon often causes the products cut by customers to not effectively enter the next process. And in the traditional method, it is necessary to manually clean the residual materials in the circular die, which is inefficient and prone to errors, and is not conducive to production efficiency. Content of the Utility Model
[0004] (1) Technical Problems to be Solved
[0005] In view of the deficiencies of the prior art, the utility model provides a circular die-cutting machine air blowing knife roller, which solves the problems of low efficiency and easy errors in manually cleaning the residual materials in the circular die in the traditional method.
[0006] (2) Technical Solutions
[0007] To achieve the above object, the utility model provides the following technical solution: a circular die-cutting machine air blowing knife roller, including a circular die fixing roller, the outer surface of the circular die fixing roller is provided with a plurality of circular dies for cutting materials, the plurality of circular dies are evenly arranged in a circumferential array, and a plurality of air blowing holes are opened on the outer surface of the circular die fixing roller;
[0008] The plurality of air blowing holes are respectively located in the corresponding circular dies, and support covers for connection and fixation are fixedly connected inside both ends of the circular die fixing roller, and connection shaft sleeves are fixedly connected inside both support covers;
[0009] An air blowing assembly is arranged on the circular die fixing roller, and the air blowing assembly is used to blow out the materials in the circular die after the circular die cuts the materials. The air blowing assembly includes a jet main pipe, a master sensor, a plurality of slave sensors and an electromagnetic control valve;
[0010] The jet main pipe in the air blowing assembly is rotatably connected inside the two connection shaft sleeves. The jet main pipe is used to connect to an air pump externally. A plurality of jet branch pipes adapted to the air blowing holes are fixedly connected to the outer surface of the jet main pipe, and the jet branch pipes are slidably connected to the inner wall of the circular die fixing roller.
[0011] Preferably, a dust shield cylinder for blocking dust is fixedly sleeved on the outer surface of the main air jet pipe. The dust shield cylinder is an open cylinder, which can block multiple air blowing holes and only leave a group of air blowing holes at the bottom. The dust shield cylinder is rotatably connected to the inner wall of the rotary die cutter fixed roller.
[0012] Preferably, a plurality of sub-sensor fixing seats corresponding to the positions of the corresponding rotary die cutters are fixedly connected to one end of the rotary die cutter fixed roller, and the sub-sensors are respectively fixedly installed on the plurality of sub-sensor fixing seats.
[0013] Preferably, one end of the main air jet pipe extends out of the outer surface of the side connecting bushing and is fixedly sleeved with a mother sensor fixing seat for fixing the mother sensor, and the mother sensor is fixedly installed on the mother sensor fixing seat.
[0014] Preferably, the mother sensor fixing seat is adapted to a single sub-sensor, and the electromagnetic control valve is arranged at one end of the main air jet pipe close to the mother sensor.
[0015] Preferably, the mother sensor is electrically connected to the electromagnetic control valve. The electromagnetic control valve is used to control the air jet of the air jet branch pipe to the air blowing holes. Bearings for installation and fixation are sleeved at both ends of the connecting bushing.
[0016] (III) Beneficial Effects
[0017] Compared with the prior art, the present utility model provides a rotary die cutter air blowing knife roller, which has the following beneficial effects:
[0018] 1. For this rotary die cutter air blowing knife roller, by starting the air pump, the air pump will eject gas from the air blowing holes. The gas ejected from the air blowing holes can take out the materials remaining in the rotary die cutter, which realizes automatic cleaning and improves production efficiency. Since the residual materials can be cleaned in time, the adverse effects caused by the materials in the next cutting are avoided, thereby improving the cutting accuracy and quality. It also avoids the problems of low efficiency and easy errors in the traditional method of manually cleaning the residual materials in the rotary die cutter.
[0019] 2. For this rotary die cutter air blowing knife roller, after the rotary die cutter cuts the material, since the corresponding sub-sensor is separated from the mother sensor, the electromagnetic control valve can be immediately closed, which makes the gas not ejected from places other than the air blowing holes. This not only avoids unnecessary energy waste, but also enables the air blowing component to control the air flow more precisely, jetting air only when cleaning is required, avoiding unnecessary energy waste. At the same time, it also reduces the waste generated by cleaning and avoids the accidental risks brought by the continuous jetting and turbulence of the gas, improving the use stability of this air blowing knife roller to a certain extent. Description of the Drawings
[0020] Figure 1Schematic diagram of the overall structure of the present utility model;
[0021] Figure 2 Schematic diagram of the internal cross-section of the present utility model;
[0022] Figure 3 For the present utility model Figure 2 Enlarged schematic diagram at position A in
[0023] In the figure: 1, fixed roller of circular die-cutting tool; 2, circular die-cutting tool; 3, air blowing hole; 4, support cover; 5, connecting bushing; 6, main air blowing pipe; 7, branch air blowing pipe; 8, dust-proof cylinder; 9, bearing; 10, fixed seat of mother sensor; 11, mother sensor; 12, fixed seat of son sensor; 13, son sensor; 14, electromagnetic control valve. Specific implementation mode
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to Figures 1-3 , the present utility model provides a new technical solution: a circular die-cutting machine with air blowing knife roller, including a fixed roller 1 of circular die-cutting tool, the outer surface of the fixed roller 1 of circular die-cutting tool is provided with a plurality of circular die-cutting tools 2 for cutting materials, the plurality of circular die-cutting tools 2 are evenly arranged in a circumferential array, and a plurality of air blowing holes 3 are opened on the outer surface of the fixed roller 1 of circular die-cutting tool;
[0026] The plurality of air blowing holes 3 are respectively located in the corresponding circular die-cutting tools 2, and support covers 4 for connection and fixation are fixedly connected inside both ends of the fixed roller 1 of circular die-cutting tool, and connecting bushings 5 are fixedly connected inside both support covers 4;
[0027] An air blowing assembly is arranged on the fixed roller 1 of circular die-cutting tool, and the air blowing assembly is used to blow out the materials in the circular die-cutting tool 2 after cutting by the circular die-cutting tool 2. The air blowing assembly includes a main air blowing pipe 6, a mother sensor 11, a plurality of son sensors 13 and an electromagnetic control valve 14;
[0028] The main air blowing pipe 6 in the air blowing assembly is rotatably connected inside the two connecting bushings 5, the main air blowing pipe 6 is used to connect an external air pump, a plurality of branch air blowing pipes 7 adapted to the air blowing holes 3 are fixedly connected to the outer surface of the main air blowing pipe 6, and the branch air blowing pipes 7 are slidably connected to the inner wall of the fixed roller 1 of circular die-cutting tool.
[0029] Further, a dust shield cylinder 8 for blocking dust is fixedly sleeved on the outer surface of the main air jet pipe 6. The dust shield cylinder 8 is an open cylinder, and the dust shield cylinder 8 can block multiple air blowing holes 3 and only leave the group of air blowing holes 3 at the lower side. The dust shield cylinder 8 is rotatably connected to the inner wall of the rotary die cutter fixing roller 1.
[0030] Further, one end of the rotary die cutter fixing roller 1 is fixedly connected with a plurality of sub-sensor fixing seats 12 that are matched with the positions of the corresponding rotary die cutters 2, and the sub-sensors 13 are respectively fixedly installed on the plurality of sub-sensor fixing seats 12.
[0031] Further, one end of the main air jet pipe 6 extends out of the outer surface of the side connecting bushing 5 and is fixedly sleeved with a mother-sensor fixing seat 10 for fixing the mother-sensor 11, and the mother-sensor 11 is fixedly installed on the mother-sensor fixing seat 10.
[0032] Further, the mother-sensor fixing seat 10 is adapted to a single sub-sensor 13, and the electromagnetic control valve 14 is arranged at one end of the main air jet pipe 6 close to the mother-sensor 11.
[0033] Further, the mother-sensor 11 is electrically connected to the electromagnetic control valve 14. The electromagnetic control valve 14 is used to control the air jet of the air jet branch pipe 7 to the air blowing holes 3. Bearings 9 for installation and fixation are sleeved at both ends of the connecting bushing 5.
[0034] Further, during use, by starting the air pump, the air pump jets air into the main air jet pipe 6. When the rotary die cutter 2 on the lower working area of the rotary die cutter fixing roller 1 cuts the material, due to the fact that the positions of the arranged sub-sensor fixing seats 12 correspond to the rotary die cutters 2, this enables the corresponding sub-sensors 13 to be adapted to the mother-sensor 11 and emit signals when the rotary die cutter 2 cuts the material, so that the mother-sensor 11 can send signals to the electromagnetic control valve 14, and the electromagnetic control valve 14 immediately opens. At this time, the air jetted by the air pump into the main air jet pipe 6 will be jetted into the air jet branch pipe 7, and at this time the air jet branch pipe 7 will just blow air into the rotary die cutter 2 in the rotary die cutter 2 in the lower working area, so as to eject the gas from the air blowing holes 3. The gas ejected from the air blowing holes 3 can take out the material remaining in the rotary die cutter 2, which realizes automatic cleaning and improves production efficiency. Since the residual material can be cleaned in time, the adverse effects caused by the material during the next cutting are avoided, thereby improving the cutting accuracy and quality, and also avoiding the problems of low efficiency and easy error in the traditional method of manually cleaning the residual material in the rotary die cutter 2.
[0035] Furthermore, after the rotary die cutter 2 finishes cutting the material, since the corresponding sub-sensor 13 is separated from the mother sensor 11, the electromagnetic control valve 14 can be immediately closed, which prevents the gas from escaping from anywhere other than the air blowing holes 3. This not only avoids unnecessary energy waste but also enables the air blowing assembly to control the air flow more precisely. The air is only ejected when cleaning is required, thus avoiding unnecessary energy waste, reducing the waste generated during cleaning, and avoiding the accidental risks brought by the continuous turbulent ejection of gas. To a certain extent, the stability of the air blowing cutter roller during use is improved.
[0036] Working principle: During use, the air pump is started, and the air pump jets air into the main air jet pipe 6. When the rotary die cutter 2 located in the lower working area on the rotary die cutter fixed roller 1 cuts the material, due to the position of the sub-sensor fixing seat 12 being corresponding to the rotary die cutter 2, when the rotary die cutter 2 cuts the material, the corresponding sub-sensor 13 can be adapted to the mother sensor 11 and emit a signal, enabling the mother sensor 11 to send a signal to the electromagnetic control valve 14. The electromagnetic control valve 14 immediately opens. At this time, the air jetted by the air pump into the main air jet pipe 6 will be ejected into the air jet branch pipe 7, and at this time, the air jet branch pipe 7 will just jet air into the rotary die cutter 2 within the rotary die cutter 2 in the lower working area, so as to eject the gas from the air blowing holes 3. The gas ejected from the air blowing holes 3 can carry out the material remaining in the rotary die cutter 2.
[0037] Furthermore, after the rotary die cutter 2 finishes cutting the material, since the corresponding sub-sensor 13 is separated from the mother sensor 11, the electromagnetic control valve 14 can be immediately closed, which prevents the gas from escaping from anywhere other than the air blowing holes 3. This not only avoids unnecessary energy waste but also enables the air blowing assembly to control the air flow more precisely.
[0038] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A blowing knife roller for a rotary die cutting machine, characterized in that: It comprises a circular cutting die fixing roller (1), the outer surface of which is provided with a plurality of circular cutting dies (2) for cutting materials, the plurality of circular cutting dies (2) being evenly arranged in a circular array, and the outer surface of which is provided with a plurality of blowing holes (3); A plurality of blowing holes (3) are respectively located in the corresponding circular die pressing molds (2); support covers (4) for connection and fixing are fixedly connected to both ends of the circular die pressing mold fixing roller (1); and connecting sleeves (5) are fixedly connected to both support covers (4); A blowing assembly is arranged on the circular die fixing roller (1), and the blowing assembly is used to blow out the material in the circular die (2) after the circular die (2) cuts the material, and the blowing assembly comprises an air jet main pipe (6), a main sensor (11), a plurality of sub-sensors (13) and an electromagnetic control valve (14); The jet main pipe (6) in the blowing assembly is rotatably connected in two connecting shaft sleeves (5). The jet main pipe (6) is used for connecting to an external air pump. The outer surface of the jet main pipe (6) is fixedly connected with a plurality of jet branch pipes (7) matched with the blowing holes (3). The jet branch pipes (7) are slidably connected with the inner wall of the circular die cutting fixed roller (1).
2. The air blowing roller of a rotary die cutting machine according to claim 1, characterized in that: The outer surface of the jet main pipe (6) is fixedly sleeved with a dust shielding cylinder (8) for shielding dust. The dust shielding cylinder (8) is in the shape of an open cylinder. The dust shielding cylinder (8) can shield multiple groups of blowing holes (3) and leave only one group of blowing holes (3). The dust shielding cylinder (8) is rotatably connected to the inner wall of the circular die cutting fixed roller (1).
3. The air blowing roller of a rotary die cutting machine according to claim 1, characterized in that: One end of the circular pressing die fixing roller (1) is fixedly connected to a plurality of sub-sensor fixing seats (12) matching the positions of the corresponding circular pressing die (2), and the sub-sensors (13) are respectively fixedly mounted on the plurality of sub-sensor fixing seats (12).
4. The air blowing roller of a rotary die cutting machine according to claim 3, characterized in that: One end of the jet main pipe (6) extends outwardly to connect to the outer surface of the shaft sleeve (5) and is fixedly sleeved with a female sensor fixing seat (10) for fixing a female sensor (11), and the female sensor (11) is fixedly mounted on the female sensor fixing seat (10).
5. The air blowing roller of a rotary die cutting machine according to claim 4, characterized in that: The mother sensor fixing seat (10) is adapted to a single sub-sensor (13), and the electromagnetic control valve (14) is arranged at one end of the jet main pipe (6) close to the mother sensor (11).
6. The air blowing roller of a rotary die cutting machine according to claim 5, characterized in that: The mother sensor (11) is electrically connected to the electromagnetic control valve (14), and the electromagnetic control valve (14) is used to control the jet of the jet branch pipe (7) to the air hole (3). Both ends of the connecting sleeve (5) are sleeved with bearings (9) for installation and fixing.