Groove type assembly type segmental beam formwork

By designing a groove-type assembled segment beam formwork with cylinder drive, the problem of cumbersome operation of the existing formwork is solved, rapid mold release assembly is achieved, and production efficiency and formwork practicality is improved.

CN222972416UActive Publication Date: 2025-06-13SHAOGUAN HENGJIAN INTELLIGENT ENG CO LTD
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Patent Information

Application Number
CN202422033045.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-06-13
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing groove-type assembly segment beam formwork is complicated to operate during demolding or assembly operations, which reduces the working efficiency of demolding assembly and leads to a decrease in production efficiency and formwork practicality.

Method used

A groove-type assembled segment beam formwork including a top beam formwork assembly, a cylinder, a support formwork, a clamping formwork and an inner membrane is designed. The cylinder drive push block and a clamping formwork are used to achieve rapid mold release assembly to improve operational efficiency.

Benefits of technology

Through the rapid release assembly driven by cylinder, the working efficiency of the demodulation assembly of the slot-type assembled segment beam formwork is significantly improved, and the production efficiency and practicality of the formwork are improved.

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Abstract

The utility model relates to the technical field of groove type assembly type segmental beams, in particular to a groove type assembly type segmental beam formwork which comprises a segmental beam workpiece, a top beam formwork assembly, a right mold, an air cylinder, a supporting formwork, a base, a clamping formwork and an inner mold. The top beam template assembly is mounted on the segmental beam workpiece; the top beam template assembly comprises a left mold, the left mold is provided with a base, and the base is provided with a sliding block and a push block a; a connecting piece is mounted above the base; the right die is mounted on one side of the top beam template assembly; the cylinder is mounted on one side of the push block a; the supporting formwork is installed on the top beam formwork assembly and matched with the top beam formwork assembly to position the left side and the right side of a segmental beam workpiece. The base is installed below the top beam formwork assembly. The clamping template is mounted on the base and is matched with the top beam template assembly to position the front side and the rear side of a segmental beam workpiece; and the inner film is mounted in the segmental beam workpiece. The demoulding and assembling efficiency of the groove-shaped assembly type segmental beam formwork can be conveniently improved, and the practicability of the formwork is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of trough - type precast segmental girders, and particularly relates to a trough - type precast segmental girder formwork. Background Technique

[0002] As a new type of girder, the U - shaped trough girder has the advantages of low construction height, good noise reduction effect, beautiful appearance, good visual effect, etc. It is gradually replacing the traditional box girder structure form and becoming the main structure form of the viaduct system for rail transit, especially urban rail transit.

[0003] Chinese Patent Publication No. CN212826017U discloses a trough - type precast segmental girder formwork, which includes an inner formwork, side formworks, a bottom formwork and end formworks. The inner formwork is composed of a left inner formwork, a right inner formwork, a lower inner formwork, vertical connecting rods and a support cross - beam. The left inner formwork, the right inner formwork and the lower inner formwork are hinged. Adjusting lead screws are symmetrically arranged between the left inner formwork, the right inner formwork and the lower inner formwork. The inner formwork and the vertical connecting truss are fixed by welding. The vertical truss connecting rod and the anti - floating cross - beam support are fixedly connected by bolts. Both ends of the anti - floating cross - beam are bolt - connected to the side formworks, and the middle of the anti - floating cross - beam is bolt - connected to the inner formwork truss. Adjusting lead screws are arranged at the lower ends of the left side formwork and the right side formwork. The left side formwork and the right side formwork are connected to the bottom formwork through formwork anti - floating buckles. Clamping lead screws are respectively arranged at the upper and lower ends of the left side formwork and the right side formwork. The trough - type segmental box girder formwork of the present invention uses integral demoulding of the inner and side formworks, can adjust the bottom formwork, reduces the labor intensity, realizes diversified production, and greatly saves the production cost.

[0004] In the demoulding or assembly operation of the existing trough - type precast segmental girder formwork, by using bolts to rotate for demoulding or assembly, the operator gradually demoulds or assembles the inner formwork, side formworks and bottom formwork. The operation is cumbersome, reducing the demoulding and assembly work efficiency, resulting in a reduction in the production efficiency of the trough - type precast segmental girder and a reduction in the practicality of the formwork. Content of the Utility Model

[0005] Aiming at the problems in the background technique, a trough - type precast segmental girder formwork is proposed.

[0006] The present utility model proposes a grooved prefabricated segment beam formwork, comprising: a segment beam workpiece, a top beam formwork assembly, a right mold, a cylinder, a support formwork, a base, a clamping formwork and an inner membrane; the top beam formwork assembly is installed on the segment beam workpiece; the top beam formwork assembly includes a left mold, the left mold is provided with a base, the base is provided with a slider and a push block a; a connecting member is installed above the base; the right mold is installed on one side of the top beam formwork assembly; the cylinder is installed on one side of the push block a; the support formwork is installed on the top beam formwork assembly for positioning the left and right sides of the segment beam workpiece in cooperation with the top beam formwork assembly; the base is installed below the top beam formwork assembly; the clamping formwork is installed on the base for positioning the front and rear sides of the segment beam workpiece in cooperation with the top beam formwork assembly; and the inner membrane is installed inside the segment beam workpiece.

[0007] Preferably, the connecting member includes a mounting frame, a mounting sleeve, a telescopic rod and a side plate;

[0008] The mounting frame is installed on the base, and the mounting frame is provided with a mounting sleeve; the telescopic end of the telescopic rod is connected through the mounting sleeve and the side plate.

[0009] Preferably, the right mold is provided with a plug rod, the plug rod is connected in a slot, and the slot is installed on the left mold.

[0010] Preferably, the support formwork is provided with a support rod, the support formwork is provided with a mounting block, the mounting block is connected to an opening, and the opening is provided on the left mold.

[0011] Preferably, the base is provided with a mounting seat, the mounting seat is provided with two guide rails; a cylinder is installed between the two guide rails.

[0012] Preferably, the clamping formwork is provided with a push block b and a reinforcing rod, the reinforcing rod is provided with a connecting block, the connecting block is connected in an inner groove, and the inner groove is provided on the inner membrane.

[0013] Compared with the prior art, the present utility model has the following beneficial technical effects:

[0014] The utility model is connected to the top beam formwork assembly above the segment beam workpiece, and the top beam formwork assembly is connected to the cylinder through the push block. At the same time, through the opening a and the mounting block, the mounting block is connected to the support formwork, and the support formwork clamps the left and right sides of the segment beam workpiece, so as to cooperate with the top beam formwork assembly. Furthermore, the clamping formwork is installed on the front and rear sides of the segment beam workpiece, so that the top beam formwork assembly, the support formwork and the clamping formwork clamp the segment beam workpiece, which is used in cooperation with the assembly work of the segment beam workpiece. The top beam formwork assembly and the clamping formwork are connected to the driving end of the cylinder through the push block a and the push block b, so as to use the cylinder to operate the top beam formwork assembly and the clamping formwork to be demoulded from the segment beam workpiece, which is convenient for improving the demoulding and assembly work efficiency of the trough-type assembled segment beam formwork, improving the production efficiency of the trough-type assembled segment beam, and improving the practicability of the formwork. By setting the slider and the guide rail, the slider moves synchronously with the top beam formwork assembly and the clamping formwork, which is convenient for improving the moving stability and further improving the use of the trough-type assembled segment beam formwork. Brief Description of the Drawings

[0015] Figure 1 It is a schematic diagram of the overall structure in the utility model;

[0016] Figure 2 It is a schematic diagram of the structure of the top beam formwork assembly in the utility model;

[0017] Figure 3 It is a schematic diagram of the structure of the support formwork in the utility model;

[0018] Figure 4 It is a schematic diagram of the structure of the clamping formwork in the utility model.

[0019] Reference Signs: 1, segment beam workpiece; 2, top beam formwork assembly; 201, left mold; 202, base; 203, slider; 204, push block a; 205, mounting frame; 206, mounting sleeve; 207, telescopic rod; 208, side plate; 3, right mold; 301, insertion rod; 4, cylinder; 5, support formwork; 501, support rod; 502, mounting block; 6, base; 601, mounting seat; 602, guide rail; 7, clamping formwork; 701, push block b; 702, reinforcing rod; 703, connecting block; 8, inner mold. Detailed Description of the Embodiments

[0020] The following will describe in detail the specific embodiments of the present disclosure with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only for the purpose of illustration and explanation of the present disclosure, and are not intended to limit the present disclosure.

[0021] Embodiment 1

[0022] As Figure 1 - Figure 4As shown in the figure, a grooved prefabricated segment beam formwork proposed by the utility model includes: a segment beam workpiece 1, a top beam formwork assembly 2, a right mold 3, a cylinder 4, a support formwork 5, a base 6, a clamping formwork 7 and an inner mold 8; the top beam formwork assembly 2 is installed on the segment beam workpiece 1; the top beam formwork assembly 2 includes a left mold 201, the left mold 201 is installed with a base 202, the base 202 is installed with a slider 203 and a push block a 204; a connecting piece is installed above the base 202; the right mold 3 is installed on one side of the top beam formwork assembly 2; the cylinder 4 is installed on one side of the push block a 204; the support formwork 5 is installed on the top beam formwork assembly 2 and is used to cooperate with the top beam formwork assembly 2 to position the left and right sides of the segment beam workpiece 1; the base 6 is installed below the top beam formwork assembly 2; the clamping formwork 7 is installed on the base 6 and is used to cooperate with the top beam formwork assembly 2 to position the front and rear sides of the segment beam workpiece 1; and the inner mold 8 is installed inside the segment beam workpiece 1. By using the top beam formwork assembly 2, the top beam formwork assembly 2 and the support formwork 5 are installed, the support formwork 5 is connected to the left and right sides of the segment beam workpiece 1. During the movement operation of the top beam formwork assembly 2, the support formwork 5 is driven to move, so as to demold the left and right sides of the segment beam workpiece 1. Furthermore, the clamping formwork 7 is installed on the front and rear sides of the segment beam workpiece 1, and its movement will demold the front and rear sides of the segment beam workpiece 1. Then, the inner wall of the inner mold 8 is demolded from the segment beam workpiece 1. After demolding, the segment beam workpiece 1 can be used as a product.

[0023] Further explanation, the connecting piece includes a mounting frame 205, a mounting sleeve 206, a telescopic rod 207 and a side plate 208; the mounting frame 205 is installed on the base 202, and the mounting frame 205 is installed with a mounting sleeve 206; the telescopic end of the telescopic rod 207 is connected through the mounting sleeve 206 and the side plate 208. The telescopic mechanisms at both ends of the telescopic rod 207 are adjusted by rotation. The side plate 208 is fixed at both ends of the telescopic rod 207, so as to rotate the telescopic rod 207 to adjust the side plate 208, and the connection stability between the base 202 and the left mold 201 will be increased.

[0024] Further explanation, the right mold 3 is installed with a plug rod 301, the plug rod 301 is connected in a slot, and the slot is installed on the left mold 201. During the movement operation of the right mold 3 through the connecting piece and the cylinder 4, the plug rod 301 moves synchronously, and the plug rod 301 moves outwards along the slot, increasing the smoothness of demolding. At the same time, when the right mold 3 and the left mold 201 are assembled, the plug rod 301 moves synchronously into the slot, which is convenient for increasing the accuracy of the assembly connection points between the left mold 201 and the right mold 3 and improving the use effect of the grooved prefabricated segment beam formwork.

[0025] Further explanation, the clamping template 7 is installed with a pushing block b701 and a reinforcing rod 702. The reinforcing rod 702 is installed with a connecting block 703, and the connecting block 703 is connected in the inner groove, and the inner groove is arranged on the inner membrane 8. Through the reinforcing rod 702, it is convenient to increase the stability of the clamping template 7 during use, increase the clamping and positioning of the segment beam workpiece 1, and then the connecting block 703 moves synchronously with the clamping template 7, facilitating the connecting block 703 to move into the inner groove, achieving an increase in the connection between the clamping template 7 and the inner membrane 8, achieving clamping on both sides of the inner membrane 8, increasing the connection of the inner membrane 8 inside the segment beam workpiece 1, increasing the internal support use of the segment beam workpiece 1, and facilitating the improvement of the cooperation of the component parts of the trough-shaped assembled segment beam formwork.

[0026] Embodiment 2

[0027] As Figure 1 and Figure 3 shown, a trough-shaped assembled segment beam formwork proposed by the present utility model, on the basis of the above embodiment, this embodiment also details the specific components of the support template 5 and the base 6, as well as the cooperation method.

[0028] Further explanation, the support template 5 is installed with a support rod 501, and the support template 5 is installed with a mounting block 502. The mounting block 502 is connected to the opening, and the opening is arranged on the left mold 201. By connecting the mounting block 502 and the opening, it is convenient to increase the connection stability between the support template 5 and the top beam formwork assembly 2, and at the same time, it is convenient to demold the support template 5 and the top beam formwork assembly 2 from the segment beam workpiece 1 at the same time, facilitating the improvement of work efficiency.

[0029] Further explanation, the base 6 is installed with a mounting seat 601, and the mounting seat 601 is installed with two guide rails 602; a cylinder 4 is installed between the two guide rails 602. By arranging four cylinders 4 to cooperate with the clamping template 7 and the top beam formwork assembly 2, the driving ends are connected to the pushing block a204 and the pushing block b701 respectively, facilitating the automatic movement and demolding of the clamping template 7 and the top beam formwork assembly 2, facilitating the improvement of the demolding work efficiency of the trough-shaped assembled segment beam, and through the guide rails 602, the slider 203 moves synchronously with the clamping template 7 and the top beam formwork assembly 2, and the slider 203 moves along the guide rails 602, facilitating the smooth movement and demolding of the frame.

[0030] The working principle of the utility model is as follows: First, perform the demolding operation on the clamping templates 7 on the front and rear sides of the segment beam workpiece 1. By starting the cylinder 4, the driving end of the cylinder 4 is connected to the push block b701, so that the push block b701 moves outward. The push block b701 drives the clamping template 7 to move, and the clamping template 7 drives the connecting block 703, and the connecting block 703 moves out of the inner groove. Then, perform the demolding operation on the top beam template assembly 2. Furthermore, open the cylinder 4 on one side of the push block a204, so that the push block a204 moves outward. The push block a204 drives the base 202, and the base 202 is connected to the left mold 201. The left mold 201 moves outward along the segment beam workpiece 1. Furthermore, the operation of the right mold 3 is the same as that of the left mold 201, so that the right mold 3 and the left mold 201 move toward the left and right sides of the segment beam workpiece 1. During the movement control of the right mold 3 and the left mold 201, the support template 5 is driven to move. Finally, move the segment beam workpiece 1 forward or backward, and it can be taken out of the template.

[0031] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited thereto. Various changes can be made without departing from the spirit of the present utility model within the scope of knowledge possessed by those skilled in the art to which it pertains.

Claims

1. A grooved assembled segmental beam formwork, characterized in that: include: Segmental beam workpiece (1); A top beam template assembly (2) is installed on the segment beam workpiece (1); the top beam template assembly (2) comprises a left mold (201), the left mold (201) is installed with a base (202), the base (202) is installed with a slider (203) and a push block a (204); a connecting piece is installed above the base (202); A right mold (3) is installed on one side of the top beam template assembly (2); A cylinder (4) is mounted on one side of the push block a (204); A support template (5) is installed on the top beam template assembly (2) and is used to cooperate with the top beam template assembly (2) to position the left and right sides of the segment beam workpiece (1); A base (6) is installed below the top beam template assembly (2); A clamping template (7) is installed on the base (6) and is used to cooperate with the top beam template assembly (2) to position the front and rear sides of the segmental beam workpiece (1); and an inner membrane (8) installed inside the segment beam workpiece (1).

2. A grooved assembled segmental beam formwork according to claim 1, characterized in that: The connecting member comprises a mounting frame (205), a mounting sleeve (206), a telescopic rod (207) and a side plate (208); The mounting frame (205) is mounted on the base (202), and the mounting frame (205) is mounted with a mounting sleeve (206); the telescopic end of the telescopic rod (207) is connected by penetrating the mounting sleeve (206) and the side plate (208).

3. A grooved assembled segmental beam formwork according to claim 2, characterized in that: The right mold (3) is equipped with an insert rod (301), the insert rod (301) is connected in a slot, and the slot is installed on the left mold (201).

4. A grooved assembled segmental beam formwork according to claim 3, characterized in that: The support template (5) is installed with a support rod (501), and the support template (5) is installed with a mounting block (502), the mounting block (502) is connected to the opening, and the opening is set on the left mold (201).

5. A grooved assembled segmental beam formwork according to claim 4, characterized in that: The base (6) is provided with a mounting seat (601), and the mounting seat (601) is provided with two guide rails (602); and a cylinder (4) is provided between the two guide rails (602).

6. A grooved assembled segmental beam formwork according to claim 5, characterized in that: The clamping template (7) is installed with a push block b (701) and a reinforcement rod (702), the reinforcement rod (702) is installed with a connection block (703), the connection block (703) is connected in the inner groove, and the inner groove is arranged on the inner membrane (8).

Citation Information

Patent Citations

  • Groove-shaped assembly type segmental beam formwork

    CN212826017U