Pipe drawing die for production line for producing foamed ceramic particle lightweight concrete wallboard
By designing the extraction mold for the production of foamed ceramic particle lightweight concrete wall panels, the hollow structure saves concrete, solves the cost waste caused by redundancy in the wall panel structure, and achieves low-cost and high-efficiency wall panel processing.
Patent Information
- Application Number
- CN202422129935.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-31
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-31
AI Technical Summary
In the prior art, the structure of the wall panel is the same as that of the floor panel, resulting in excessive redundancy when it bears shear force, serious cost waste, and it is difficult to reduce costs without affecting the modular processing of the factory.
A pipe extraction mold for the production of foamed ceramic particle lightweight concrete wall panel assembly line is designed, including support panels and pipe extraction support panels. By setting pipe extraction holes and hoisting card inserts, a hollow structure is formed to save concrete usage.
Through the design of hollow structure, a large amount of concrete is saved without affecting the structural strength of the wall panel, reducing processing costs, meeting the factory's modular processing requirements, and improving the processing efficiency of the wall panel.
Smart Images

Figure CN222972422U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a tube drawing die for a production line of foamed ceramic particle lightweight concrete wall panels, belonging to the technical field of concrete wall panel production. Background Art
[0002] In the construction process of prefabricated buildings, modular assembly is adopted, and floor slabs and wall panels are usually formed by factory casting. The structures adopted by traditional floor slabs and wall panels are the same, which is convenient for unified processing. However, in actual use, it is found that the actual load-bearing methods of floor slabs and wall panels are different. Floor slabs mainly bear shear forces, while wall panels mainly play a role in blocking, and the shear loads they bear are much smaller than those of floor slabs. Therefore, using the same structure for wall panels as for floor slabs results in a problem of excessive redundancy and waste of costs. How to reduce the cost of wall panels without affecting the modular processing in factories has always been the focus of research by technicians in this field. Summary of the Utility Model
[0003] The utility model overcomes the deficiencies of the prior art and provides a tube drawing die for a production line of foamed ceramic particle lightweight concrete wall panels. The produced wall panels not only have low processing costs but also meet the requirements of factory modular processing, improving the processing efficiency of wall panels.
[0004] To solve the above technical problems, the technical solution adopted by the utility model is as follows: A tube drawing die for a production line of foamed ceramic particle lightweight concrete wall panels, including a support enclosing plate and a tube drawing support plate. The two support enclosing plates are arranged oppositely, and the two tube drawing support plates are arranged oppositely. The support enclosing plate and the tube drawing support plate cooperate to form a rectangular frame structure.
[0005] On the side surface of each tube drawing support plate, a plurality of tube drawing holes are sequentially arranged along the longitudinal direction of the tube drawing support plate. The tube drawing holes on the two tube drawing support plates correspond to each other one by one.
[0006] Furthermore, a plurality of hoisting block inserts are arranged inside the tube drawing support plate, and the hoisting block inserts are distributed between two adjacent tube drawing holes.
[0007] Furthermore, the hoisting block inserts are only arranged inside one of the tube drawing support plates.
[0008] Furthermore, the number of the hoisting block inserts is two or more.
[0009] Further, the hoisting chuck insert includes an upper template, a connecting plate and a lower template. The upper template and the lower template are arranged parallel to each other up and down, and the outer sides of the upper template and the lower template are flush with the upper and lower end faces of the pipe-pulling support plate. The connecting plate is arranged between the upper template and the lower template and is integrally formed with the upper template and the lower template. The two-side contours of the connecting plate are adapted to the adjacent pipe-pulling holes.
[0010] Further, the hoisting chuck insert and the pipe-pulling support plate are integrally formed or welded and fixed together.
[0011] The beneficial effects of the present utility model compared with the prior art are as follows: The present utility model saves a large amount of concrete by using a hollow structure without affecting the structural strength of the wall panel. The pouring construction process is simple. The produced wall panel not only has a low processing cost, but also meets the requirements of factory modular processing, improving the processing efficiency of the wall panel. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The following further describes the present utility model with reference to the drawings.
[0013] Figure 1 is a schematic structural diagram of the present utility model.
[0014] Figure 2 is a three-dimensional structural diagram of the present utility model.
[0015] In the figure: 1 is a support enclosing plate, 2 is a hoisting chuck insert, 3 is a pipe-pulling hole, 4 is a hoisting chuck insert, 41 is an upper template, 42 is a connecting plate, and 43 is a lower template. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] The following further elaborates the present utility model with reference to specific embodiments.
[0017] As Figure 1 , Figure 2 shown, the present utility model is a pipe-pulling mold for a production line of foamed ceramic particle lightweight concrete wall panels, including a support enclosing plate 1 and a pipe-pulling support plate 2. The two support enclosing plates 1 are arranged opposite to each other, and the two pipe-pulling support plates 2 are arranged opposite to each other. The support enclosing plate 1 and the pipe-pulling support plate 2 cooperate to form a rectangular frame structure. To enhance the structural strength of the support enclosing plate 1 and the pipe-pulling support plate 2, reinforcing ribs can be added to the outside for structural reinforcement.
[0018] A plurality of pipe-pulling holes 3 are sequentially arranged along the longitudinal direction of each pipe-pulling support plate 2 on the side surface of each pipe-pulling support plate 2. The pipe-pulling holes 3 on the two pipe-pulling support plates 2 correspond to each other one by one. A plurality of hoisting chuck inserts 4 are arranged inside the pipe-pulling support plate 2. The hoisting chuck inserts 4 are distributed between two adjacent pipe-pulling holes 3. The hoisting chuck inserts 4 are only arranged inside one of the pipe-pulling support plates 2, and the number of the hoisting chuck inserts 4 is three.
[0019] In the utility model, the hoisting chuck insert 4 includes an upper template 41, a connecting plate 42 and a lower template 43. The upper template 41 and the lower template 43 are arranged parallel to each other up and down, and the outer sides of the upper template 41 and the lower template 43 are flush with the upper and lower end faces of the pipe-pulling support plate 2. The connecting plate 42 is arranged between the upper template 41 and the lower template 43 and is integrally formed with the upper template 41 and the lower template 43. The two side contours of the connecting plate 42 are adapted to the adjacent pipe-pulling holes 3. The hoisting chuck insert 4 and the pipe-pulling support plate 2 are integrally formed, welded or bolted together.
[0020] The using method of the utility model: After assembling the supporting gusset plate 1 and the pipe-pulling support plate 2, fix them to the mold table. Insert the insertion pipe through the pipe-pulling holes 3 of the two pipe-pulling support plates 2. When necessary, a steel mesh can be placed in the frame formed by the supporting gusset plate 1 and the pipe-pulling support plate 2, and then concrete is poured. Before the concrete is completely dry after forming, pull out the insertion pipe without damaging the formed concrete wall panel, and then remove the supporting gusset plate 1 and the pipe-pulling support plate 2 to obtain the formed concrete wall panel.
[0021] In the utility model, corresponding hoisting positions will be formed on the concrete wall panel at the hoisting chuck insert 4. During later transportation or hoisting and installation, it can be used as a clamping hoisting point.
[0022] The utility model saves a large amount of concrete by using a hollow structure without affecting the structural strength of the wall panel. The pouring construction process is simple. The produced wall panel not only has a low processing cost, but also meets the requirements of factory modular processing, improving the processing efficiency of the wall panel.
[0023] The embodiments of the utility model have been described in detail above with reference to the drawings. However, the utility model is not limited to the above embodiments. Various changes can be made without departing from the spirit of the utility model within the knowledge scope of those of ordinary skill in the art.
Claims
1. A pipe drawing die for a production line of foamed ceramic particle lightweight concrete wall panels, characterized in that: It comprises a supporting panel (1) and a pipe pulling support plate (2), wherein two supporting panels (1) are arranged opposite to each other, and two pipe pulling support plates (2) are arranged opposite to each other, and the supporting panel (1) and the pipe pulling support plate (2) cooperate to form a rectangular frame structure; A plurality of tube pulling holes (3) are sequentially arranged on the side surface of each tube pulling support plate (2) along the longitudinal direction of the tube pulling support plate (2), and the tube pulling holes (3) on the two tube pulling support plates (2) correspond to each other one by one.
2. The pipe drawing mold for the production line of foamed ceramic particle lightweight concrete wallboard according to claim 1 is characterized in that: A plurality of lifting block inserts (4) are arranged on the inner side of the tube pulling support plate (2), and the lifting block inserts (4) are distributed between two adjacent tube pulling holes (3).
3. The pipe drawing mold for the production line of foamed ceramic particle lightweight concrete wallboard according to claim 2 is characterized in that: The hoisting block insert (4) is only arranged on the inner side of one of the pipe pulling support plates (2).
4. The pipe drawing die for producing a foamed ceramic particle lightweight concrete wallboard production line according to claim 2 or 3, characterized in that: The number of the hoisting block inserts (4) is two or more.
5. The pipe drawing die for the production line of foamed ceramic particle lightweight concrete wallboard according to claim 4 is characterized in that: The hoisting block insert (4) comprises an upper template (41), a connecting plate (42) and a lower template (43); the upper template (41) and the lower template (43) are arranged in parallel up and down, and the outer side surfaces of the upper template (41) and the lower template (43) are kept flush with the upper and lower end surfaces of the tube pulling support plate (2); the connecting plate (42) is arranged between the upper template (41) and the lower template (43) and is integrally formed with the upper template (41) and the lower template (43); and the contours of both sides of the connecting plate (42) are adapted to the adjacent tube pulling holes (3).
6. The pipe drawing die for producing a foamed ceramic particle lightweight concrete wallboard production line according to claim 5, characterized in that: The hoisting block insert (4) and the pipe pulling support plate (2) are integrally formed or fixed together by welding.