Ceramic tile glaze pouring device

By slidingly connected barrier mechanism on the support frame of the tile glaze coating device, switching between arc-shaped and cylindrical glaze waterfalls is achieved, solving the problem that one or two glaze coating needs in the prior art is not able to meet the needs of one or two glaze coatings, and improving processing efficiency and flexibility.

CN222972428UActive Publication Date: 2025-06-13QINGYUAN XINJINSHAN CERAMICS CO LTD
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Patent Information

Application Number
CN202420736712.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-06-13
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The prior art cannot switch between arc-shaped glaze waterfalls and cylindrical glaze waterfalls, resulting in the need of glaze twice for ceramic tiles with high surface requirements.

Method used

By slidingly connected barrier mechanisms on the support frame, it can be moved upward in a vertical direction or downward to fit with the upper surface of the glazed plate, thereby fixing the barrier mechanisms at different locations to form a cylindrical or arc-shaped glaze waterfall.

Benefits of technology

It realizes glaze once or twice when needed, meets different needs and improves the flexibility and efficiency of tiles surface treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ceramic tile glaze pouring, and discloses a ceramic tile glaze pouring device which comprises a machine frame, a supporting frame, a glaze conveying mechanism, a blocking mechanism and a glaze pouring disc, a conveying belt is arranged on the machine frame, the glaze conveying mechanism and the glaze pouring disc are both connected to the supporting frame, the glaze conveying mechanism is located above the conveying belt, and the blocking mechanism is located above the conveying belt. The glaze pouring disc is located between the glaze conveying mechanism and the glaze pouring disc, the blocking mechanism is connected to the supporting frame in a sliding mode, and the blocking mechanism can move upwards to the position above the glaze pouring disc or move downwards to be attached to the upper surface of the glaze pouring disc in the vertical direction. The blocking mechanism is connected to the supporting frame in the sliding mode, so that the blocking mechanism can move upwards to the position above the glaze pouring disc in the vertical direction, glaze forms a columnar glaze waterfall under the action of the glaze pouring disc, and the requirement for twice glaze pouring is met; the blocking mechanism can also move downwards to be attached to the upper surface of the glaze pouring disc, so that the glaze forms an arc-shaped glaze waterfall under the action of the glaze pouring disc, and the requirement for one-time glaze pouring is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of tile glazing, and particularly relates to a tile glazing device. Background Art

[0002] Tile glazing refers to coating a layer of glaze on the surface of a tile to increase the gloss, water resistance and wear resistance of the tile. Glaze is a glassy coating, usually formed by high-temperature firing during the tile manufacturing process. This coating can protect the tile surface, making it easier to clean, and at the same time increasing the aesthetics of the tile.

[0003] During the tile glazing process, different chemical substances and pigments can be used to prepare the glaze to achieve different effects. The glaze can be transparent, colored, or even have special texture effects. Through glazing treatment, various different visual effects can be presented on the tile surface, thus meeting the requirements of different decoration styles.

[0004] CN218905772U discloses a tile surface treatment device for tile production, including a bracket. The number of the brackets is two. A first fixing frame is fixedly connected to the upper part between the two brackets, and a glaze hopper is movably connected to the middle of the first fixing frame. A second fixing frame is fixedly connected to the middle of the two brackets on the closer side. A guiding and blocking mechanism is fixedly connected between the two second fixing frames. A support bridge is fixedly connected below the second fixing frame between the two brackets, and a hydraulic device is fixedly connected to the middle of the upper end of the support bridge. A stepping motor is movably connected to the upper end of the hydraulic device, and an output shaft of the stepping motor is fixedly connected to a lower bell jar. An upper bell jar is arranged at the center of the upper end of the lower bell jar, which can realize the removal of the glaze on the surface of the bell jar, prevent the generation of glaze marks, and at the same time, there is no need to stop the line during the cleaning process of the bell jar, ensuring the production efficiency of the tiles.

[0005] The above technical solution can realize the upward or downward movement of the lower bell jar through the hydraulic device to adjust the distance between the bell jar and the blocking mechanism. However, the above technical solution records in paragraph 0035 of the specification that "as the lower bell jar 7 moves downward, the scraper 13 always fits the surface of the lower bell jar 7". For tiles with high surface requirements, it is necessary to glaze twice, that is, to form a cylindrical glaze waterfall through the lower bell jar so that the tile can contact both sides of the glaze. Therefore, although the above technical solution can realize the upward and downward movement of the lower bell jar, it cannot switch between an arc-shaped glaze waterfall and a column-shaped glaze waterfall. Summary of the Utility Model

[0006] The purpose of the present utility model is to solve the above problems and provide a tile glazing device. By slidably connecting the blocking mechanism to the support frame, the blocking mechanism can move vertically upward above the glazing tray, enabling the glaze to form a columnar glaze waterfall under the action of the glazing tray to meet the requirement of double glazing; the blocking mechanism can also move downward to fit the upper surface of the glazing tray, enabling the glaze to form an arc-shaped glaze waterfall under the action of the glazing tray to meet the requirement of single glazing.

[0007] To achieve the above object, the present utility model provides the following technical solutions:

[0008] A tile glazing device includes a frame, a support frame, a glaze conveying mechanism, a blocking mechanism, and a glazing tray. A conveyor belt is provided on the frame. The glaze conveying mechanism and the glazing tray are both connected to the support frame. The glaze conveying mechanism is located above the conveyor belt, and the glazing tray is located between the glaze conveying mechanism and the conveyor belt. The blocking mechanism is slidably connected to the support frame and can move vertically upward above the glazing tray or downward to fit the upper surface of the glazing tray.

[0009] Compared with the prior art, the beneficial effects of the present utility model are:

[0010] By slidably connecting the blocking mechanism to the support frame, the blocking mechanism can move vertically upward above the glazing tray, enabling the glaze to form a columnar glaze waterfall under the action of the glazing tray to meet the requirement of double glazing; the blocking mechanism can also move downward to fit the upper surface of the glazing tray, enabling the glaze to form an arc-shaped glaze waterfall under the action of the glazing tray to meet the requirement of single glazing. Description of the Drawings

[0011] Figure 1 is a perspective view of the tile glazing device in Embodiment 1;

[0012] Figure 2 is a front view of the tile glazing device in Embodiment 1;

[0013] Figure 3 is a side view of the tile glazing device in Embodiment 1;

[0014] Figure 4 is a top view of the tile glazing device in Embodiment 1.

[0015] Wherein: frame 1; support frame 2; glaze conveying mechanism 3; blocking mechanism 4; glazing tray 5; material receiving tray 6; conveyor belt 11; conveying tank 31; connecting rod 41; baffle 42; tray body 51; fixing frame 52; opening 61; connecting column 411; connecting ring 412; overflow groove 511; notch 4111; through hole 4121. Detailed Embodiments

[0016] Next, in conjunction with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0017] Embodiment 1

[0018] Refer to Figures 1 to 4 , a tile glazing device, comprising a frame 1, a support frame 2, a glaze conveying mechanism 3, a blocking mechanism 4, and a glazing tray 5. A conveyor belt 11 is provided on the frame 1. The glaze conveying mechanism 3 and the glazing tray 5 are both connected to the support frame 2, and the glaze conveying mechanism 3 is located above the conveyor belt 11, and the glazing tray 5 is located between the glaze conveying mechanism 3 and the conveyor belt 11. The blocking mechanism 4 is slidably connected to the support frame 2, and the blocking mechanism 4 can move vertically upward to above the glazing tray 5 or move downward to fit the upper surface of the glazing tray 5.

[0019] In this design, when two glazings are required, the operator first moves the blocking mechanism 4 vertically upward and fixes it so that the blocking mechanism 4 is located above the glazing tray 5. In this state, when the glaze conveying mechanism 3 conveys the glaze onto the glazing tray 5, under the action of the glazing tray 5, the glaze falls along the upper surface of the glazing tray 5 to form a columnar glaze waterfall, so that the tiles on the conveyor belt 11 can be glazed twice when passing through the columnar glaze waterfall; when sequential glazing is required, the operator first moves the blocking mechanism 4 vertically downward so that the blocking mechanism 4 fits the upper surface of the glazing tray 5. In this state, when the glaze conveying mechanism 3 conveys the glaze onto the glazing tray 5, under the action of the glazing tray 5 and the blocking mechanism 4, the glaze falls along the upper surface of the glazing tray 5 to form an arc-shaped glaze waterfall, so that the tiles on the conveyor belt 11 can be glazed once when passing through the arc-shaped glaze waterfall.

[0020] In this embodiment, the glazing tray 5 includes a tray body 51 and a fixing frame 52. The tray body 51 is connected to the support frame 2 through the fixing frame 52. The tray body 51 is of a spherical crown structure, and a overflow groove 511 is provided at the top of the tray body 51. The overflow groove 511 is of a cylindrical structure.

[0021] Specifically, the fixing frame 52 is used to ensure the stability of the tray body 51. The overflow mode of the glaze through the overflow groove 511 can ensure that the glaze evenly covers the entire tile surface, avoid glaze leakage or uneven glaze, and can also control the usage amount of the glaze, avoid waste, and ensure that the tile surface is neither too thick nor too thin.

[0022] Preferably, the disk body 51 and the overflow groove 511 are of an integrally formed structure. The advantage of the integrally formed structure is that it can reduce the risk of water leakage at the joints, improve the stability and strength of the overall structure, reduce the costs of maintenance and repair, and extend the service life.

[0023] Preferably, the blocking mechanism 4 includes a connecting rod 41 and a blocking rod 42. Both ends of the connecting rod 41 are movably connected to the support frame 2. A connecting column 411 is provided in the middle of the connecting rod 41. The inner diameter of the connecting column 411 matches the outer diameter of the overflow groove 511, and the length of the connecting column 411 is greater than the height of the overflow groove 511. A notch 4111 is provided on the side surface of the connecting column 411. The blocking rod 42 is connected to the side surface of the connecting column 411 and is located on both sides of the notch 4111. The lower surface of the blocking rod 42 matches the outer shape of the upper surface of the disk body 51. When the connecting rod 41 moves downward, the connecting column 411 is sleeved on the outside of the overflow groove 511, and the blocking rod 42 fits with the upper surface of the glazing disk 5.

[0024] In practical applications, since both ends of the connecting rod 41 are movably connected to the support frame 2, the blocking rod 42 and the connecting column 411 can move in the vertical direction, that is, move to be fixed above the disk body 51, so that the glaze can form a columnar glaze waterfall under the action of the disk body 51. Also, the blocking rod 42 and the connecting column 411 can move downward in the vertical direction, that is, move to fit with the upper surface of the disk body 51, so that the glaze can form an arc-shaped glaze waterfall under the action of the disk body 51. However, to form an arc-shaped glaze waterfall, partial closure of the overflow groove 511 is also required. Therefore, by setting the length of the connecting column 411 to be greater than the height of the overflow groove 511 and providing a notch 4111 on the connecting column 411, the overflowing glaze can only flow out from the notch 4111. With the cooperation of the blocking rods 42 on both sides of the notch 4111, the flowing area of the glaze is limited to form an arc-shaped glaze waterfall.

[0025] In this embodiment, both ends of the connecting rod 41 are provided with connecting rings 412. Through holes 4121 matching the support frame 2 are provided on the connecting rings 412. A connecting hole 4122 communicating with the through hole 4121 is provided on one side of the connecting ring 412. The connecting rod 41 is movably connected to the support frame 2 through the connecting ring 412 and is fixed on the support frame 2 by the cooperation of a bolt and the connecting hole 4122.

[0026] When the position of the connecting rod 41 needs to be adjusted, first loosen the bolt, then adjust the position of the connecting rod 41 in the vertical direction, and then fix the bolt to fix the connecting rod 41 at the current position. This fixing method is not only convenient but also can ensure the stability of the connecting rod 41.

[0027] In this embodiment, the glaze conveying mechanism 3 is a glaze conveying tank 31, and the glaze conveying tank 31 is connected to the top of the support frame 2. The glaze conveying tank 31 is mainly used for conveying glaze, and a regulating valve can also be provided at the output end of the glaze conveying tank 31 to adjust the flow rate of the glaze.

[0028] In this embodiment, a material receiving tray 6 is further included. The material receiving tray 6 is connected inside the frame 1 and is located below the conveyor belt 11. The material receiving tray 6 and the tray body 51 are arranged corresponding to each other vertically. The function of the material receiving tray 6 is to receive the glaze flowing down from the glaze waterfall, and then the received glaze is returned to the glaze conveying tank 31 after being processed by an external circulation device.

[0029] More preferably, an opening 61 is provided on one side of the material receiving tray 6. The function of the opening 61 is to facilitate the recycling of the glaze on the material receiving tray 6 and convey it back to the glaze conveying tank 31.

[0030] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements or deformations can be made, and these improvements or deformations should also be regarded as the protection scope of the present invention.

Claims

1. A ceramic tile glazing device, comprising a frame, a support frame, a glaze conveying mechanism, a blocking mechanism, and a glazing tray, wherein the frame is provided with a conveyor belt, the glaze conveying mechanism and the glazing tray are both connected to the support frame, and the glaze conveying mechanism is located above the conveyor belt, and the glaze tray is located between the glaze conveying mechanism and the glazing tray, characterized in that: The blocking mechanism is slidably connected to the support frame, and the blocking mechanism can move vertically up to the top of the glaze pouring tray or down to fit with the upper surface of the glaze pouring tray.

2. The tile glazing device according to claim 1, characterized in that: The glaze pouring tray comprises a tray body and a fixing frame, wherein the tray body is connected to a supporting frame via the fixing frame, the tray body is a spherical crown structure, an overflow groove is arranged on the top of the tray body, and the overflow groove is a cylindrical structure.

3. The tile glazing device according to claim 2, characterized in that: The disc body and the overflow trough are an integrally formed structure.

4. The tile glazing device according to claim 2, characterized in that: The blocking mechanism includes a connecting rod and a stopper rod. Both ends of the connecting rod are movably connected to the support frame. A connecting column is provided in the middle of the connecting rod. The inner diameter of the connecting column matches the outer diameter of the overflow groove, and the length of the connecting column is greater than the height of the overflow groove. A notch is provided on the side of the connecting column. The stopper rod is connected to the side of the connecting column and is located on both sides of the notch. The lower surface of the stopper rod matches the shape of the upper surface of the disk body. When the connecting rod moves downward, the connecting column is sleeved on the outside of the overflow groove, and the stopper rod fits with the upper surface of the glaze tray.

5. The tile glazing device according to claim 4, characterized in that: Connecting rings are provided at both ends of the connecting rod, and through holes matching the support frame are provided on the connecting rings. A connecting hole connected to the through holes is provided on one side of the connecting ring. The connecting rod is movably connected to the support frame through the connecting rings and is fixed to the support frame through the cooperation of bolts and the connecting holes.

6. The tile glazing device according to claim 1, characterized in that: The glaze conveying mechanism is a glaze conveying tank, and the glaze conveying tank is connected to the top of the supporting frame.

7. The tile glazing device according to claim 2, characterized in that: It also includes a material receiving tray, which is connected to the frame and located below the conveyor belt. The material receiving tray is arranged correspondingly to the tray body.

8. The tile glazing device according to claim 7, characterized in that: One side of the material receiving tray is provided with an opening.