Immersed maintenance device

By designing an immersion maintenance device, the lifting platform and maintenance pool are used to achieve sufficient water replenishment of prefabricated materials, the problem of insufficient water replenishment in the prior art is solved, and the hydration uniformity and structural strength of prefabricated materials are improved.

CN222972439UActive Publication Date: 2025-06-13HENAN ZHONGBANG WEIYE TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421764038.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-06-13
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The prior art is difficult to ensure sufficient and uniform water replenishment during the prefabricated material curing process, especially the outer material has low hardness and is prone to cracking due to insufficient water replenishment.

Method used

An immersive maintenance device is designed, including a support frame, a lifting platform and a maintenance pool. The prefabricated material is lowered into the maintenance pool through the lifting platform, and the prefabricated material is fully rehydrated using the maintenance water in the maintenance pool.

Benefits of technology

Through the use of immersion maintenance devices, the prefabricated materials can be fully and uniformly hydrated, improve structural strength and avoid cracking problems.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222972439U_ABST
    Figure CN222972439U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of prefabricated material manufacturing, in particular to an immersed maintenance device which comprises a supporting frame, a lifting platform used for containing prefabricated materials is arranged on the supporting frame, the immersed maintenance device further comprises a maintenance pool corresponding to the lifting platform in position, and maintenance water is arranged in the maintenance pool. The lifting platform can drive the prefabricated material to descend into the curing pool, the prefabricated material is placed on the lifting platform through moving equipment such as a forklift and then descends into the curing pool along with the lifting platform, the prefabricated material to be cured is fully supplemented with water through curing water in the curing pool, and then it is guaranteed that the prefabricated material is fully and evenly hydrated; and the expected structural strength is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of building material manufacturing, in particular to an immersion curing device. Background Art

[0002] Prefabricated materials are common building materials, which are made into plate-like, block-like and other shapes according to needs, mainly made of materials such as concrete and steel bars, and formed by extrusion or die casting.

[0003] After the prefabricated materials are formed, they need to be cured in a curing kiln to ensure that the cement is fully and evenly hydrated, so as to ensure that the prefabricated materials have high and uniform strength and avoid cracking. During the curing process, water is generally replenished by spraying and steam. After replenishing water by spraying and steam, it is still impossible to ensure sufficient and uniform water replenishment. Especially for the prefabricated materials located on the outside, due to insufficient water replenishment, the hardness is low and it is easy to crack. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide an immersion curing device that can fully replenish water for prefabricated materials.

[0005] The utility model is realized by the following technical solutions: An immersion curing device includes a support frame, on which a lifting platform for placing prefabricated materials is arranged. It also includes a curing pool corresponding to the position of the lifting platform. The curing pool is filled with curing water, and the lifting platform can drive the prefabricated materials to descend into the curing pool.

[0006] Further, a guiding device for guiding the lifting platform is arranged on the support frame.

[0007] Further, the guiding device includes guiding wheels arranged on the side of the lifting platform, and guiding tracks matched with the guiding wheels are arranged on the support frame.

[0008] Further, there are multiple lifting platforms.

[0009] Further, the curing pool is surrounded by plates, and adjacent two plates are hermetically connected.

[0010] Further, water draining pads for tilting the prefabricated materials are arranged on the lifting platform.

[0011] The beneficial effects of the present utility model are as follows: The immersion curing device includes a support frame, on which a lifting platform for placing prefabricated materials is provided. It also includes a curing pool corresponding to the position of the lifting platform. The curing pool is filled with curing water. The lifting platform can drive the prefabricated materials to descend into the curing pool. The prefabricated materials are placed on the lifting platform by a mobile device such as a forklift, and then descend into the curing pool with the lifting platform. The curing water in the curing pool fully replenishes the prefabricated materials to be cured, thereby ensuring that the prefabricated materials are fully and evenly hydrated and achieving the expected structural strength. Description of the Drawings

[0012] Figure 1 It is a schematic structural diagram of Embodiment 1;

[0013] Figure 2 It is a schematic front sectional view of Embodiment 1.

[0014] Among them: 1. Support frame; 2. Cross beam; 3. Lifting platform; 4. Hoist; 5. Prefabricated material; 6. Guide track; 7. Guide wheel; 8. Curing pool; 9. Foundation pit; 10. Drainage ditch; 11. Drainage pad; 12. Diagonal brace; 13. Hardened layer. Detailed Embodiment

[0015] In the description of the present utility model, it should also be noted that unless otherwise clearly defined and limited, the terms "set", "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0017] Embodiment 1

[0018] As Figure 1-2As shown in the figure, an immersion curing device is mainly used for wall materials, such as concrete products like concrete bricks, lightweight wall panels, enclosure wall panels, and enclosure columns. Taking the immersion curing device applicable to lightweight wall panels as an example, the following prefabricated material 5 is specifically a lightweight wall panel, which includes a support frame 1 assembled from I-beams or channel steels and subjected to rust prevention treatment, with high structural strength. A cross beam 2 is installed at the upper end of the support frame 1, and a winch 4 is installed through the cross beam 2 to drive the lifting platform 3 to lift. An inclined strut 12 is also connected to the side of the support frame 1 to improve the stability of the support frame 1.

[0019] A lifting platform 3 for placing the prefabricated material 5 is installed on the support frame 1. The upper end of the lifting platform 3 is connected to the winch 4 through a lifting ring. A guiding device for guiding the lifting platform 3 is installed on the support frame 1. In this embodiment, the guiding device includes guiding wheels 7 installed on the side of the lifting platform 3, and guiding tracks 6 are installed on the support frame 1 and cooperate with the guiding wheels 7 to guide the lifting platform 3 during the lifting process, ensuring the stability of the lifting platform 3. Control the speed during the lifting process to avoid the prefabricated material 5 from tipping due to the shaking of the lifting platform 3. There are multiple lifting platforms 3, and correspondingly, there are multiple winches 4, so that immersion curing can be carried out on multiple groups of prefabricated materials 5 simultaneously. Drainage pads 11 for tilting the prefabricated material 5 are installed on the lifting platform 3. In this embodiment, the drainage pads 11 are strip-shaped and are cut from channel steels. By means of the drainage pads 11, the heights at both ends of the prefabricated material 5 are different, so that the remaining water in the through holes can quickly flow out after the immersion curing is completed. The inclination angle of the prefabricated material 5 is controlled within 1 - 3°, which can ensure the stability of the prefabricated material 5.

[0020] It also includes a curing pool 8 corresponding to the position of the lifting platform 3. Curing water is stored in the curing pool 8. The lifting platform 3 can drive the prefabricated material 5 to descend into the curing pool 8, and the curing pool 8 is replenished with water through a water supply pipe, so that the curing water can completely immerse the prefabricated material 5 to achieve the purpose of immersion curing, enabling the prefabricated material 5 to be fully replenished with water, and further enabling the prefabricated material 5 to be fully and evenly hydrated, with high flat strength.

[0021] The curing pool 8 is surrounded by steel plates, and adjacent plates are welded and sealed and subjected to rust prevention treatment. A drain pipe is installed at the bottom of the curing pool 8 for convenient cleaning and water replacement.

[0022] The immersion curing device provided in this embodiment is pre-installed. An excavation pit 9 is dug at a predetermined position, and then the immersion curing device is installed at the excavation pit 9 for convenient installation. It is also possible to construct a water pool at the foundation 9 to form the curing pool 8. The side wall of the curing pool 8 is hardened by concrete, and then the support frame 1 is installed on the curing pool 8. A drainage ditch 10 is also dug on the foundation on the side of the curing pool 8 to facilitate the discharge of sewage.

[0023] Construct a hardened ground layer 13 near the immersion curing device for prefabricated materials 5, thus facilitating the movement of transfer equipment such as forklifts.

[0024] For the immersion curing device provided in this embodiment, after the prefabricated materials 5 are formed by a mold, they are packaged and pre-cured in an existing curing kiln. After pre-curing, they are moved to the immersion curing device for immersion curing. The prefabricated materials 5 are placed on the lifting platform 3 by a mobile device such as a forklift, and then they descend into the curing pool 8 along with the lifting platform 3. The curing water in the curing pool 8 fully replenishes the prefabricated materials 5 to be cured, thereby ensuring that the prefabricated materials 5 are fully and evenly hydrated and achieving the expected structural strength.

[0025] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An immersion curing device, characterized in that: It includes a support frame, on which is provided a lifting platform for placing prefabricated materials, and also includes a curing pool corresponding to the position of the lifting platform, in which curing water is provided, and the lifting platform can drive the prefabricated materials to descend into the curing pool.

2. The immersion curing device according to claim 1, characterized in that: The support frame is provided with a guiding device for guiding the lifting platform.

3. The immersion curing device according to claim 2, characterized in that: The guide device comprises a guide wheel arranged at the side of the lifting platform, and the support frame is provided with a guide track matched with the guide wheel.

4. The immersion curing device according to claim 1, characterized in that: There are multiple lifting platforms.

5. The immersion curing device according to claim 1, characterized in that: The curing pool is surrounded by plates, and two adjacent plates are sealed and connected.

6. The immersion curing device according to claim 1, characterized in that: The lifting platform is provided with a drainage pad for tilting the prefabricated material.