Water cooling device for concrete mixing
By using the combination of ice storage coil mechanism, refrigerant circulation mechanism and cooling water circulation mechanism in the concrete mixing water cooling system, the existing cooling methods are solved, and efficient and stable concrete temperature control is achieved.
Patent Information
- Application Number
- CN202421930171.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The existing water cooling method for concrete mixing has complex processes, long time, and poor cooling effect, which is difficult to meet the strict requirements for temperature control of dam concrete pouring.
A cooling system including an ice storage coil mechanism, a refrigerant circulation mechanism and a cooling water circulation mechanism is adopted to form an ice layer by evaporation of the liquid refrigerant, and the room temperature water is cooled to obtain suitable mixing water.
A faster and stable cooling effect is achieved. Compared with direct ice addition, the temperature of concrete can be controlled more effectively and cracks can be avoided.
Smart Images

Figure CN222972487U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete production, in particular to a water cooling device for concrete mixing. Background Art
[0002] The temperature control measures for concrete have always been a major technical problem in summer construction, especially the temperature control for dam concrete pouring is more stringent. The pouring of dam concrete is a key process in water conservancy project construction. If the temperature control of dam concrete is not in place, it will cause phenomena such as cracks in the concrete. There are various temperature control measures, including raw materials, mixing water, pouring layer height, circulating cooling water, etc.
[0003] Among them, most of the mixing water uses direct ice addition to achieve the cooling effect, but direct ice addition has disadvantages such as complex procedures, long time, and poor quality refrigeration effect. Content of the Utility Model
[0004] The technical problem to be solved by the utility model is: in view of the above problems, to provide a water cooling device for concrete mixing.
[0005] The technical solution adopted by the utility model is: a water cooling device for concrete mixing, characterized by comprising:
[0006] An ice storage coil mechanism capable of using a refrigerant to store ice to form an ice layer, so that normal temperature water flowing through the ice layer is cooled into mixing water;
[0007] A refrigerant circulation mechanism connected to the ice storage coil mechanism through a first circulation pipeline, the refrigerant circulation mechanism being capable of using cooling water to convert gaseous refrigerant into liquid refrigerant and circularly providing liquid refrigerant to the ice storage coil mechanism;
[0008] A cooling water circulation mechanism connected to the refrigerant circulation mechanism through a second circulation pipeline, the cooling water circulation mechanism being capable of cooling the heated cooling water and circularly providing the cooled cooling water to the refrigerant circulation mechanism.
[0009] By means of the above technical means, the ice storage coil mechanism uses the evaporation of liquid refrigerant to store ice to form an ice layer, and the normal temperature water flowing through the ice layer can be cooled to meet the requirements of mixing water. During the ice storage process, the refrigerant changes from liquid to gas. The refrigerant circulation mechanism uses cooling water to circulate and transform the refrigerant, and the cooling water circulation mechanism can cool the heated cooling water and provide the cooled cooling water to the refrigerant circulation mechanism.
[0010] In some embodiments, the ice storage coil mechanism includes a direct expansion ice storage coil group, an external melt ice thermal storage tank, a chilled water transfer pump, and a chilled water outlet pipe. The direct expansion ice storage coil group is disposed in the first chamber of the external melt ice thermal storage tank. The direct expansion ice storage coil group is connected to the refrigerant circulation mechanism via the first circulation pipeline. The water inlet for inputting normal temperature water is provided at the water inlet end of the external melt ice thermal storage tank. A water supply distributor communicating with the water inlet is provided on the inner wall of the external melt ice thermal storage tank. The water outlet end of the external melt ice thermal storage tank is connected to the chilled water outlet pipe via the chilled water transfer pump.
[0011] In some embodiments, the refrigerant circulation mechanism includes a water-cooled screw condensing and compressor unit. The first circulation pipeline includes a refrigerant liquid supply pipe and a refrigerant return gas pipe. The water-cooled screw condensing and compressor unit is connected to the cooling water circulation mechanism via the second circulation pipeline. The water-cooled screw condensing and compressor unit is connected to the direct expansion ice storage coil group via the refrigerant liquid supply pipe and the refrigerant return gas pipe.
[0012] In some embodiments, the cooling water circulation mechanism includes a cooling water tower. The second circulation pipeline includes a cooling water pipe and a cooling water circulation pump. The cooling water tower is connected to the water-cooled screw condensing and compressor unit via the cooling water pipe. The cooling water circulation pump is installed on the cooling water pipe.
[0013] In some embodiments, a vertical stirrer is disposed in the second chamber of the external melt ice thermal storage tank. A water outlet distributor communicating with the first chamber is provided on the inner wall of the second chamber. The water outlet end of the external melt ice thermal storage tank is communicated and provided on the outer wall of the second chamber.
[0014] In some embodiments, an automatic water replenishing valve for adjusting the flow rate of the water inlet is provided on the external melt ice thermal storage tank.
[0015] In some embodiments, a sight glass tube is provided on the external melt ice thermal storage tank.
[0016] The beneficial effects of the present utility model are as follows:
[0017] 1. The ice storage coil mechanism uses the evaporation of liquid refrigerant to store ice and form an ice layer, so that the normal temperature water flowing through the ice layer can be cooled into the required mixing water. The refrigerant circulation mechanism provides liquid refrigerant to the ice storage coil mechanism. The refrigerant circulation mechanism can convert the gaseous refrigerant into liquid refrigerant by means of cooling water. The cooling water circulation mechanism cools the heated cooling water. In this way, the ice storage coil mechanism, the refrigerant circulation mechanism, and the cooling water circulation mechanism cooperate to form a cooling system, which can quickly cool the normal temperature water. And compared with directly adding ice, the mixing water flowing out of the ice storage coil mechanism can ensure a relatively stable refrigeration effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the present application.
[0019] Explanation of reference numerals:
[0020] 1. Cooling water tower; 2. Cooling water circulation pump; 3. Water-cooled screw condensing and compressor unit; 4. Refrigerant return pipe; 5. Refrigerant supply pipe; 6. Water inlet; 7. Automatic make-up water valve; 8. Sight glass tube; 9. Water supply distributor; 10. Direct expansion ice storage coil group; 11. Water outlet distributor; 12. External melt ice storage tank; 13. Vertical stirrer; 14. Cold water transfer pump; 15. Cold water outlet pipe.
[0021] This specification includes references to "one embodiment" or "embodiments". The appearances of the phrases "in one embodiment" or "in embodiments" do not necessarily refer to the same embodiment. Specific features, structures, or characteristics may be combined in any suitable manner consistent with this disclosure.
[0022] "Comprising", this term is open-ended. As used in the appended claims, this term does not exclude additional structures or steps.
[0023] "First", "second", etc. As used herein, these terms serve as labels for the nouns preceding them and do not imply any type of ordering (e.g., spatial, temporal, logical, etc.). Detailed implementation manners
[0024] In order to enable those skilled in the art to better understand the solution of the present utility model, the technical solution of the present utility model will be further described below in conjunction with specific embodiments.
[0025] Combined with Figure 1 As shown, this embodiment is a cooling device for the water used in concrete mixing, including an ice storage coil mechanism, a refrigerant circulation mechanism, and a cooling water circulation mechanism. The ice storage coil mechanism can use the refrigerant to store ice to form an ice layer, so that the normal temperature water flowing through the ice layer is cooled into the mixing water that meets the requirements. The refrigerant circulation mechanism is connected to the ice storage coil mechanism through the first circulation pipeline. The ice storage coil mechanism stores ice by evaporating the liquid refrigerant during the ice storage process, and the refrigerant circulation mechanism can convert the gaseous refrigerant into a liquid refrigerant with the help of the cooling water and circulate and supply the liquid refrigerant to the ice storage coil mechanism. The cooling water circulation mechanism is connected to the refrigerant circulation mechanism through the second circulation pipeline. The refrigerant circulation mechanism absorbs heat from the cooling water, and the cooling water circulation mechanism can cool the heated cooling water and circulate and supply the cooled cooling water to the refrigerant circulation mechanism.
[0026] In some embodiments, the ice storage coil mechanism includes a direct expansion ice storage coil group 10, an external melt ice thermal storage tank 12, a chilled water transfer pump 14, and a chilled water outlet pipe 15. The direct expansion ice storage coil group 10 is placed in the first chamber of the external melt ice thermal storage tank 12, and the direct expansion ice storage coil group 10 is connected to the refrigerant circulation mechanism through a first circulation pipeline. The water inlet of the external melt ice thermal storage tank 12 is provided with a water inlet 6 for inputting normal temperature water. The inner wall of the external melt ice thermal storage tank 12 is provided with a water supply distributor 9 communicating with the water inlet 6. The water outlet end of the external melt ice thermal storage tank 12 is connected to a chilled water outlet pipe 15 through the chilled water transfer pump 14. In this embodiment, the direct expansion ice storage coil group 10 is made of aluminum alloy material and is of direct cooling type.
[0027] Further, a vertical stirrer 13 is provided in the second chamber of the external melt ice thermal storage tank 12. The inner wall of the second chamber is provided with a water outlet distributor 11 communicating with the first chamber. The outer wall of the second chamber is communicated with the water outlet end of the external melt ice thermal storage tank 12.
[0028] Further, an automatic make-up water valve 7 for adjusting the flow rate of the water inlet 6 is provided on the external melt ice thermal storage tank 12.
[0029] Further, a sight glass 8 is provided on the external melt ice thermal storage tank 12.
[0030] In some embodiments, the refrigeration cycle mechanism includes a water-cooled screw condensing compressor unit 3. The first circulation pipeline includes a refrigerant supply pipe 5 and a refrigerant return pipe 4. The water-cooled screw condensing compressor unit 3 is connected to the cooling water circulation mechanism through a second circulation pipeline. The water-cooled screw condensing compressor unit 3 is connected to the direct expansion ice storage coil group 10 through the refrigerant supply pipe 5 and the refrigerant return pipe 4. The water-cooled screw condensing compressor unit 3 uses cooling water as a medium to transfer the heat of the refrigerant to the cooling water, thereby realizing the condensation process of the refrigerant.
[0031] In some embodiments, the cooling water circulation mechanism includes a cooling water tower 1. The second circulation pipeline includes a cooling water pipe and a cooling water circulation pump 2. The cooling water tower 1 is connected to the water-cooled screw condensing compressor unit 3 through the cooling water pipe, and the cooling water circulation pump 2 is installed on the cooling water pipe. The cooling water tower 1 can cool and dissipate the heat of the cooling water flowing through the water-cooled screw condensing compressor unit 3 and then return the cooled cooling water to the water-cooled screw condensing compressor unit 3.
[0032] The implementation principle of an embodiment of a cooling device for concrete mixing water is as follows:
[0033] In use, connect normal temperature water to the water inlet 6, and use the automatic water replenishing valve 7 to control the water inflow. The normal temperature water enters the external melt ice thermal energy storage tank 12 through the water supply distributor 9. A direct expansion ice storage coil group 10 is arranged in the first chamber of the external melt ice thermal energy storage tank 12. The water-cooled screw condensing compressor unit 3 flows liquid refrigerant into the aluminum alloy coils of the direct expansion ice storage coil group 10. The evaporation of the liquid refrigerant causes an ice layer to form on the outer surface of the aluminum alloy coils. The normal temperature water flowing into the external melt ice thermal energy storage tank 12 is in direct contact with the ice layer, with good heat exchange effect and fast heat release, facilitating the direct expansion ice storage coil group 10 to convert the incoming normal temperature water into cold water.
[0034] Meanwhile, the cold water flows into the second chamber of the external melt ice thermal energy storage tank 12 through the water outlet distributor 11. A vertical stirrer 13 is arranged in the second chamber, and the vertical stirrer 13 is used to assist in improving the heat exchange efficiency of the aluminum alloy coils in the direct expansion ice storage coil group 10. The converted cold water enters the cold water outlet pipe 15 through the cold water pump 14, and the water flowing out through the cold water outlet pipe 15 can be used as concrete mixing water.
[0035] This device forms a cooling system by combining the "cooling tower 1, water-cooled screw condensing compressor unit 3, and direct expansion ice storage coil group 10" in a combined manner. First, make the required cooling capacity into an ice-water mixture, store the cooling capacity by making ice, and form an ice layer outside the coils, so as to quickly convert normal temperature water into mixing water at 0°C - 1°C, solving the problems of complex process, long time, and poor refrigeration effect existing in conventional direct ice addition.
[0036] The above are all preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention shall be covered within the protection scope of the present invention.
Claims
1. A concrete mixing water cooling device, characterized in that: include: The ice storage coil mechanism can utilize refrigerant to store ice to form an ice layer, so that normal temperature water flows through the ice layer and is cooled to become mixing water; A refrigerant circulation mechanism connected to the ice storage coil mechanism via a first circulation pipeline, the refrigerant circulation mechanism being capable of converting gaseous refrigerant into liquid refrigerant by using cooling water, and circulates the liquid refrigerant to the ice storage coil mechanism; The cooling water circulation mechanism is connected to the refrigerant circulation mechanism via a second circulation pipeline. The cooling water circulation mechanism can cool down the heated cooling water and circulate the cooled cooling water to the refrigerant circulation mechanism.
2. A concrete mixing water cooling device according to claim 1, characterized in that: The ice storage coil mechanism comprises a direct expansion ice storage coil group (10), an external ice melting cold storage tank (12), a cold water delivery pump (14) and a cold water outlet pipe (15); the direct expansion ice storage coil group (10) is arranged in a first chamber of the external ice melting cold storage tank (12); the direct expansion ice storage coil group (10) is connected to the refrigerant circulation mechanism via the first circulation pipeline; a water inlet (6) for inputting normal temperature water is arranged at a water inlet end of the external ice melting cold storage tank (12); a water supply distributor (9) communicating with the water inlet (6) is arranged on an inner wall of the external ice melting cold storage tank (12); and a water outlet end of the external ice melting cold storage tank (12) is connected to the cold water outlet pipe (15) via the cold water delivery pump (14).
3. A concrete mixing water cooling device according to claim 2, characterized in that: The refrigerant circulation mechanism comprises a water-cooled screw condensing compressor unit (3), the first circulation pipeline comprises a refrigerant liquid supply pipe (5) and a refrigerant gas return pipe (4), the water-cooled screw condensing compressor unit (3) is connected to the cooling water circulation mechanism via the second circulation pipeline, and the water-cooled screw condensing compressor unit (3) is connected to the direct expansion ice storage coil unit (10) via the refrigerant liquid supply pipe (5) and the refrigerant gas return pipe (4).
4. A concrete mixing water cooling device according to claim 3, characterized in that: The cooling water circulation mechanism comprises a cooling water tower (1), the second circulation pipeline comprises a cooling water pipe and a cooling water circulation pump (2), the cooling water tower (1) is connected to the water-cooled screw condensing compressor unit (3) via the cooling water pipe, and the cooling water circulation pump (2) is installed on the cooling water pipe.
5. A concrete mixing water cooling device according to claim 2, characterized in that: A vertical agitator (13) is arranged in the second chamber of the external ice-melting cold storage tank (12); a water outlet distributor (11) communicating with the first chamber is arranged on the inner wall of the second chamber; and a water outlet end of the external ice-melting cold storage tank (12) is arranged in communication with the outer wall of the second chamber.
6. A concrete mixing water cooling device according to claim 2, characterized in that: The external ice-melting cold storage tank (12) is provided with an automatic water replenishment valve (7) for adjusting the flow rate of the water inlet (6).
7. A concrete mixing water cooling device according to claim 2, characterized in that: The external ice-melting cold storage tank (12) is provided with a sight glass tube (8).