Intelligent water collector for mold

By setting up a rotating impeller and magnet in the main body of the water collector, using the reed tube to generate electrical signals and display the flow condition, the problem that the existing water collector cannot intuitively reflect the water flow and water flow rate is solved, and a safer and more reliable waterway monitoring is achieved.

CN222972592UActive Publication Date: 2025-06-13金华市弘驰科技有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421463896.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-06-13
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

Existing water collectors cannot intuitively reflect the water flow state and water flow rate, which makes it difficult to detect timely when the waterway is blocked, which leads to an increase in product defect rate.

Method used

An intelligent water collector for mold is designed. A rotating impeller is installed in the main body of the water collector. The electrical signal is generated through the cooperation of the magnet and the reed tube. The display screen displays the flow condition and intuitively reflects the flow condition of the cooling water.

Benefits of technology

Through intuitive flow display, users can promptly understand the flow of cooling water, analyze flow changes to know whether the water collector is blocked, making it safer and more reliable to use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222972592U_ABST
    Figure CN222972592U_ABST
Patent Text Reader

Abstract

The intelligent water collector comprises a water collector body, a water inlet connector communicated with the water collector body is arranged at the end of the water collector body, and a plurality of water outlet connectors communicated with the water collector body are arranged on the side wall of the water collector body. A rotating impeller capable of rotating relative to the water collector main body is arranged at the opening end of the water collector main body, and a magnet synchronously rotating with the rotating impeller is arranged on the rotating impeller; an integrated circuit board is arranged at the end, close to the magnet, of the water collector body, the integrated circuit board comprises a reed switch, and the distance between the magnet and the reed switch is continuously changed when the rotary impeller rotates; the water collector body is further provided with a display screen, and the display screen is electrically connected with the integrated circuit board. The rotary impeller is arranged in the water collector main body, different electric signals are generated through the cooperation of the magnet and the reed switch, and the electric signals are displayed through the display screen, so that the flowing condition of cooling water is reflected through the straight pipe.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of water collectors, and particularly relates to an intelligent water collector for molds. Background Art

[0002] Water collectors are usually used for waterway distribution of molds. If there are foreign matters or scale in the mold water pipes, the waterways will be blocked. Existing water collectors are often connected to molds and cannot intuitively reflect the water passing state and water passing flow rate. When the waterway is blocked, it is easy to cause the waterway to fail, thus greatly increasing the defective rate of products. Therefore, it is necessary to design an intelligent water collector for molds to overcome the above difficulties. Summary of the Invention

[0003] In view of the problems existing in the prior art, the utility model designs an intelligent water collector for molds. A rotating impeller is arranged in the water collector main body, and different electrical signals are generated by the cooperation of a magnet and a reed switch, and are displayed through a display screen, so as to directly reflect the flow condition of the cooling water.

[0004] The invention purpose of the utility model is realized through the following technical solutions: an intelligent water collector for molds, comprising a water collector main body, an inlet joint communicated with the water collector main body is arranged at the end of the water collector main body, and a plurality of outlet joints communicated with the water collector main body are arranged on the side wall of the water collector main body; a rotatable rotating impeller is arranged at the open end of the water collector main body, and a magnet synchronously rotating with the rotating impeller is arranged on the rotating impeller; an integrated circuit board is arranged at the end of the water collector main body close to the magnet, the integrated circuit board comprises a reed switch, and the distance between the magnet and the reed switch changes continuously when the rotating impeller rotates; a display screen is further arranged on the water collector main body, and the display screen is electrically connected with the integrated circuit board.

[0005] Preferably, an inlet channel is arranged at the end of the water collector main body close to the inlet joint, and a rotatable rotating impeller is arranged in the inlet channel; a first water sleeve and a second water sleeve for installing the rotating impeller are arranged in the inlet channel.

[0006] By arranging the first water sleeve and the second water sleeve, it is convenient to reliably install the rotating impeller into the inlet channel, and the rotating impeller can rotate relative to the inlet channel.

[0007] Preferably, both the first water sleeve and the second water sleeve are tightly and fixedly connected with the inlet channel, and two ends of the rotating impeller are respectively installed on the first water sleeve and the second water sleeve; one end of the rotating impeller is installed in the shaft sleeve of the first water sleeve, and the other end of the rotating impeller is installed in the shaft sleeve of the second water sleeve; when water flow impacts the blades of the rotating impeller, the rotating impeller rotates relative to the first water sleeve and the second water sleeve.

[0008] Both the first water jacket and the second water jacket are tightly and fittingly connected to the water inlet passage, so that the first water jacket and the second water jacket can position and install the rotating impeller. When the rotating impeller rotates, it always remains coaxial with the water inlet passage, and the rotating impeller will not interfere with the inner wall of the water inlet passage.

[0009] Preferably, the rotating shaft of the rotating impeller is respectively rotatably connected to the first water jacket and the second water jacket; the first water jacket is arranged close to the water inlet joint, and the second water jacket is arranged away from the water inlet joint; a limiting step for installing the second water jacket is arranged in the water inlet passage, and the second water jacket is stuck on the limiting step.

[0010] By arranging the limiting step, the axial movement of the second water jacket relative to the water inlet passage is avoided, and the connection between the second water jacket and the water inlet passage is more stable.

[0011] Preferably, a water inlet joint is threadedly connected to the water inlet passage, and the end face of the water inlet joint abuts against the end face of the first water jacket. By the water inlet joint abutting against the first water jacket, axial limitation of the first water jacket is achieved. Then the first water jacket and the second water jacket can remain stationary relative to the water inlet passage, and when the rotating impeller rotates, it is more stable and reliable.

[0012] Preferably, a number of uniformly distributed water holes are arranged on both the first water jacket and the second water jacket. By arranging the water holes, it is convenient for water flow to enter the interior of the water collector main body from the first water jacket and the second water jacket. At the same time, the water flow is divided by the water holes and can stably impact the rotating impeller, and the process of the rotating impeller rotating is more stable.

[0013] Preferably, a magnet fixedly connected to the rotating impeller is arranged on the rotating impeller, and the magnet is installed on the rotating shaft of the rotating impeller or the blade of the rotating impeller; when the rotating impeller rotates, the distance between the magnet and the reed switch changes periodically.

[0014] When the rotating impeller rotates, the magnet rotates synchronously, and the distance between the magnet and the reed switch changes periodically. When the magnet approaches the reed switch, the reed switch closes once; then when the rotating impeller rotates one circle, the reed switch closes once; the greater the cooling water flow, the faster the rotating impeller rotates. When the reed switch closes, an electrical signal is generated, and the integrated circuit board converts the electrical signal into a flow signal, and then transmits the flow signal to the display screen, so that the user can intuitively know the quality of the cooling water in the mold and analyze whether there is a blockage in the water collector main body through the flow.

[0015] Preferably, each of the water outlet joints is symmetrically distributed on the left and right sides of the water collector main body, and each of the water outlet joints is threadedly connected to the water collector main body.

[0016] Compared with the prior art, the utility model has the following beneficial effects: A rotatable impeller is arranged inside the main body of the water collector. When water flows into the interior of the main body of the water collector through the water inlet joint, the impeller rotates. A magnet is arranged on the impeller. When the impeller rotates, the distance between the magnet and the reed switch changes periodically. When the magnet approaches the reed switch, the reed switch closes to generate an electrical signal. In this way, the integrated circuit board converts the electrical signal into a flow signal and then displays it through the display screen. Then the user can intuitively see the flow rate of the cooling water entering the main body of the water collector. By analyzing the change in the flow rate, it can be known whether the main body of the water collector is blocked, and the use is safe and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a perspective view of the utility model;

[0018] Figure 2 is a perspective view of another angle of the utility model;

[0019] Figure 3 is an internal structure diagram of the utility model.

[0020] Reference numerals in the drawings: 1, main body of the water collector; 2, water inlet joint; 3, water outlet joint; 4, impeller; 5, magnet; 6, integrated circuit board; 61, reed switch; 7, display screen; 8, water inlet channel; 9, first water jacket; 10, second water jacket; 11, limiting step. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following further describes the utility model in conjunction with the embodiments shown in the drawings:

[0022] As Figures 1 to 3 shown, this embodiment discloses an intelligent water collector for a mold, which includes a main body 1 of the water collector. A water inlet joint 2 that is in communication with the main body 1 is provided at the end of the main body 1 of the water collector. A plurality of water outlet joints 3 that are in communication with the main body 1 are provided on the side wall of the main body 1 of the water collector. A rotatable impeller 4 is provided at the open end of the main body 1 of the water collector. A magnet 5 that rotates synchronously with the impeller 4 is provided on the impeller 4. An integrated circuit board 6 is provided at the end of the main body 1 of the water collector close to the magnet 5. The integrated circuit board 6 includes a reed switch 61. When the impeller 4 rotates, the distance between the magnet 5 and the reed switch 61 changes continuously. A display screen 7 is further provided on the main body 1 of the water collector. The display screen 7 is electrically connected to the integrated circuit board 6.

[0023] One end of the water collector body 1 close to the water inlet joint 2 is provided with a water inlet channel 8, and a rotating impeller 4 rotatably connected thereto is arranged in the water inlet channel 8; a first water sleeve 9 and a second water sleeve 10 for installing the rotating impeller 4 are arranged in the water inlet channel 8. Both the first water sleeve 9 and the second water sleeve 10 are tightly and fixedly connected to the water inlet channel 8, and two ends of the rotating impeller 4 are respectively installed on the first water sleeve 9 and the second water sleeve 10; one end of the rotating impeller 4 is installed in the shaft sleeve of the first water sleeve 9, and the other end of the rotating impeller 4 is installed in the shaft sleeve of the second water sleeve 10; when water flow impacts the blades of the rotating impeller 4, the rotating impeller 4 rotates relative to the first water sleeve 9 and the second water sleeve 10. The rotating shaft of the rotating impeller 4 is rotatably connected to the first water sleeve 9 and the second water sleeve 10 respectively; the first water sleeve 9 is arranged close to the water inlet joint 2, and the second water sleeve 10 is arranged away from the water inlet joint 2; a limiting step 11 for installing the second water sleeve 10 is arranged in the water inlet channel 8, and the second water sleeve 10 is stuck on the limiting step 11. A water inlet joint 2 threadedly connected to the water inlet channel 8 is arranged on the water inlet channel 8, and the end face of the water inlet joint 2 abuts against the end face of the first water sleeve 9. A plurality of uniformly distributed water holes are arranged on both the first water sleeve 9 and the second water sleeve 10.

[0024] A magnet 5 fixedly connected thereto is arranged on the rotating impeller 4, and the magnet 5 is installed on the rotating shaft of the rotating impeller 4 or the blades of the rotating impeller 4; when the rotating impeller 4 rotates, the distance between the magnet 5 and the reed switch 61 changes periodically. Each of the water outlet joints 3 is symmetrically distributed on the left and right sides of the water collector body 1, and each of the water outlet joints 3 is threadedly connected to the water collector body 1.

[0025] The specific operation process of this embodiment is as follows. Cooling water enters the water inlet channel 8 from the water inlet joint 2, then enters the interior of the water collector body 1 from the water inlet channel 8, and then is discharged from the water outlet joint 3. Since the cooling water is flowing continuously, the cooling water will impact the rotating impeller 4 in the water inlet channel 8, and the rotating impeller 4 will rotate relative to the water inlet channel 8. A magnet 5 is arranged on the rotating impeller 4, and when the rotating impeller 4 rotates, the distance between the magnet 5 and the reed switch 61 changes periodically. When the magnet 5 approaches the reed switch 61, the reed switch 61 closes once; then when the rotating impeller 4 rotates one circle, the reed switch 61 closes once; the greater the flow rate of the cooling water, the faster the rotating speed of the rotating impeller 4. When the reed switch 61 closes, an electrical signal is generated, and the integrated circuit board 6 converts the electrical signal into a flow signal, and then transmits the flow signal to the display screen 7, so that the user can intuitively know the quality of the cooling water in the mold by observing the data on the display screen 7, and analyze whether there is a blockage in the water collector body 1 through the flow rate.

[0026] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art to which the present utility model pertains may make various modifications or supplements to the described specific embodiments or use similar means for substitution, but they will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.

Claims

1. An intelligent water collector for a mold, comprising a water collector body (1), characterized in that: The end of the water collector body (1) is provided with a water inlet joint (2) which is in electrical communication with the water collector body, and the side wall of the water collector body (1) is provided with a plurality of water outlet joints (3) which are in electrical communication with the water collector body; the open end of the water collector body (1) is provided with a rotating impeller (4) which can rotate relative to the water collector body, and the rotating impeller (4) is provided with a magnet (5) which rotates synchronously with the rotating impeller; the end of the water collector body (1) close to the magnet (5) is provided with an integrated circuit board (6), the integrated circuit board (6) includes a reed switch (61), and the distance between the magnet (5) and the reed switch (61) changes continuously when the rotating impeller (4) rotates; the water collector body (1) is also provided with a display screen (7), and the display screen (7) is electrically connected to the integrated circuit board (6).

2. The intelligent water collector for mold according to claim 1, characterized in that: The end of the water collector body (1) close to the water inlet joint (2) is provided with a water inlet channel (8), and a rotating impeller (4) rotatably connected relative to the water inlet channel (8) is provided in the water inlet channel (8); a first water jacket (9) and a second water jacket (10) for mounting the rotating impeller (4) are provided in the water inlet channel (8).

3. The intelligent water collector for mold according to claim 2, characterized in that: The first water jacket (9) and the second water jacket (10) are both tightly connected to the water inlet channel (8); the two ends of the rotating impeller (4) are respectively mounted on the first water jacket (9) and the second water jacket (10); one end of the rotating impeller (4) is mounted in the shaft sleeve of the first water jacket (9), and the other end of the rotating impeller (4) is mounted in the shaft sleeve of the second water jacket (10); when water flow impacts the blades of the rotating impeller (4), the rotating impeller (4) rotates relative to the first water jacket (9) and the second water jacket (10).

4. The intelligent water collector for mold according to claim 3, characterized in that: The rotating shaft of the rotating impeller (4) is rotatably connected to the first water jacket (9) and the second water jacket (10); the first water jacket (9) is arranged close to the water inlet joint (2), and the second water jacket (10) is arranged away from the water inlet joint (2); a limiting step (11) for installing the second water jacket (10) is provided in the water inlet channel (8), and the second water jacket (10) is clamped on the limiting step (11).

5. The intelligent water collector for mold according to claim 4, characterized in that: The water inlet channel (8) is provided with a water inlet joint (2) threadedly connected thereto, and the end surface of the water inlet joint (2) abuts against the end surface of the first water jacket (9).

6. The intelligent water collector for mold according to claim 2, characterized in that: The first water jacket (9) and the second water jacket (10) are both provided with a plurality of evenly distributed water holes.

7. The intelligent water collector for mold according to claim 1, characterized in that: The rotating impeller (4) is provided with a magnet (5) fixedly connected thereto, and the magnet (5) is mounted on a rotating shaft of the rotating impeller (4) or on a blade of the rotating impeller (4); when the rotating impeller (4) rotates, the distance between the magnet (5) and the reed switch (61) changes periodically.

8. The intelligent water collector for mold according to claim 1, characterized in that: Each of the water outlet joints (3) is symmetrically distributed on the left and right sides of the water collector body (1), and each of the water outlet joints (3) is threadedly connected to the water collector body (1).