Fluorine isometric telescopic corrugated pipe and shaping device thereof
By designing fluorin equidistant telescopic corrugated pipe and its shaping device, using programmable controllable heating, shaping and cooling processes, the problems of rotary deviation and local shaping efficiency in the molding of existing fluorinated corrugated pipes are solved, and efficient and durable corrugated pipe molding is achieved.
Patent Information
- Application Number
- CN202420660913.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-04-02
AI Technical Summary
During the molding process, existing fluoroplastic corrugated pipes have problems such as rotational deviation, local shaping efficiency and poor waveform.
A fluorine isometric telescopic corrugated pipe and its shaping device are designed to realize programmable controllable heating, shaping and cooling processes through frames, protective covers, moving pipes, inch rollers, thermal molds and cooling molds.
The continuous or intermittent shaping of fluoroplastic equidistant telescopic corrugated pipe is realized, which improves the bend angle and fatigue resistance of the corrugated pipe, reduces the operating error rate, and extends the service life of the corrugated pipe.
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Figure CN222972745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fluoroplastics products, in particular to a fluorine equidistant telescopic corrugated pipe and a shaping device thereof. Background Technique
[0002] The forming process of general fluoroplastic corrugated pipes is to carry out shaping processing on pipe materials. In order to achieve continuous shaping operations, they are usually designed as spiral corrugated pipes. There are two types of shaping. One is to heat through a spiral die, and then the pipe material is spirally inserted into the inner part of the pipe and matched with the spiral die outside the pipe for forming. The other is to heat through a spiral die, seal both ends of the pipe material and insert it into the spiral die, and use air pressure to blow and expand to form a spiral corrugated pipe. Because the spiral corrugated pipe itself has a certain spiral direction, there will be a phenomenon of offset spiral angle when bending. The spiral corrugated pipe has poor efficiency in local shaping and non-shaping of segmented straight parts. Poor matching between the spiral rod inserted spirally and the spiral die outside the pipe will cause poor waveform or uneven thickness. Content of the Utility Model
[0003] The purpose of the utility model is to provide a fluorine equidistant telescopic corrugated pipe and a shaping device thereof, which are used to overcome the above-mentioned defects in the prior art.
[0004] According to a fluorine equidistant telescopic corrugated pipe and a shaping device thereof of the utility model, it includes a frame. A protective cover is fixedly arranged on the upper end surface of the frame. A pipe material capable of moving left and right is arranged above the frame.
[0005] Four jogging rollers are symmetrically arranged up and down on the left and right sides of the outer cylindrical surface of the pipe material and are rotatable. A shaping cavity communicating left and right is arranged in the protective cover. Three die moving cavities are arranged on the lower wall of the shaping cavity. A preheating fixing frame is fixedly arranged on the left side of the upper end surface of the frame.
[0006] Preferably, two left thermal dies capable of moving back and forth are arranged in the protective cover.
[0007] Preferably, two middle thermal dies capable of moving back and forth are arranged on the right side of the left thermal die.
[0008] Preferably, two cooling and shaping dies capable of moving back and forth are arranged on the right side of the middle thermal die. A cooling radiator is fixedly arranged on the end surface of the cooling and shaping die away from the pipe material. The cooling radiator can play a role in heat dissipation and cooling.
[0009] Preferably, a heating coil is rotatably arranged on the outer cylindrical surface of the pipe material on the left side of the left thermal die. The heating coil can play a role in heating. The left end surface of the heating coil is fixedly connected to the right end surface of the preheating fixing frame.
[0010] Preferably, four rotating motors are fixedly arranged on the right side of the protective cover and the left side of the preheating fixing frame, and the front end surface of the jogging roller is power-connected to the rotating motor on the same side.
[0011] Preferably, a mold rotating shaft is rotatably arranged in the mold moving cavity, a mold motor is fixedly arranged on the side wall of the mold moving cavity away from the pipe material, and the outer circumferential surface of the mold rotating shaft is threadedly connected to the left hot mold, the middle hot mold and the cooling and shaping mold on the same side.
[0012] Preferably, a control panel is fixedly arranged on the front end surface of the protective cover, and the control panel can control the start and stop of all motors of the present utility model.
[0013] Compared with the prior art, the advantages of the present utility model are as follows:
[0014] 1. The shaping path of the fluoroplastic equidistant telescopic corrugated pipe of the present utility model is to quantitatively push the working pipe material for heating, shaping and cooling and shaping, and the working conditions and parameters can be programmed and controlled, and continuous shaping or intermittent shaping can be carried out.
[0015] 2. The operation procedure of the corrugated pipe and its device of the present utility model is easy and the control is simple, the working space is small, the error rate is low, the corrugated pipe has excellent bending resistance angle, high fatigue resistance and longer service life, and the corrugated pipe and its device can be continuously formed and processed in combination with automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the main front view of the external appearance of the present utility model;
[0017] Figure 2 is the left view of the external appearance of the present utility model;
[0018] Figure 3 is the overall structural schematic diagram of a fluorine equidistant telescopic and shaping device of the present utility model;
[0019] Figure 4 is the present utility model Figure 3 Schematic diagram of A-A in;
[0020] Figure 5 is the present utility model Figure 4 Schematic diagram of B-B in;
[0021] Figure 6 is the present utility model Figure 4 Schematic diagram of B-B in.
[0022] In the figure:
[0023] 11. Frame; 12. Pipe; 13. Jogging roller; 14. Protective cover; 15. Control panel; 16. Heating coil; 17. Cooling and shaping die; 18. Middle heating die; 19. Shaping cavity; 20. Left heating die; 21. Cooling radiator; 17. Cooling and shaping die; 22. Preheating fixing frame; 23. Rotating motor; 24. Die motor; 25. Die moving cavity; 26. Die rotating shaft. Detailed implementation mode
[0024] The present utility model will be further described in detail below with reference to the accompanying drawings. Embodiment 1
[0025] Refer to Figures 1-6 , which is the first embodiment of the present utility model. This embodiment provides an embodiment of a fluorine equidistant telescopic bellows and its shaping device, including a frame 11, a protective cover 14 is fixedly arranged on the upper end surface of the frame 11, and a pipe 12 that can move left and right is arranged above the frame 11;
[0026] Four jogging rollers 13 are symmetrically arranged up and down on the left and right sides of the outer circumferential surface of the pipe 12 and are rotatable. A shaping cavity 19 that communicates left and right is arranged in the protective cover 14. Three die moving cavities 25 are arranged on the lower wall of the shaping cavity 19. A preheating fixing frame 22 is fixedly arranged on the left side of the upper end surface of the frame 11.
[0027] Two left heating dies 20 that can move back and forth are arranged in the protective cover 14.
[0028] Two middle heating dies 18 that can move back and forth are arranged on the right side of the left heating die 20.
[0029] Two cooling and shaping dies 17 that can move back and forth are arranged on the right side of the middle heating die 18. A cooling radiator 21 is fixedly arranged on the end surface of the cooling and shaping die 17 away from the pipe 12. The cooling radiator 21 can play a role in heat dissipation and cooling.
[0030] A heating coil 16 is rotatably arranged on the outer circumferential surface of the pipe 12 on the left side of the left heating die 20. The heating coil 16 can play a role in heating. The left end surface of the heating coil 16 is fixedly connected to the right end surface of the preheating fixing frame 22.
[0031] Four rotating motors 23 are fixedly arranged on the right side of the protective cover 14 and the left side of the preheating fixing frame 22. The front end surface of the jogging roller 13 is power-connected to the rotating motor 23 on the same side.
[0032] The formed pipe is clamped in parallel between four jogging rollers 13. The feeding distance for each time can be controlled by a PLC. At this time, the pipe 12 will first pass through the heating coil 16 for preheating the plastic softening point, and then pass through the two opposite left hot molds 20 and the middle hot mold 18. At this time, after the pipe 12 reaches the working temperature in the left hot mold 20 and the middle hot mold 18, the two rotating motors 23 on the left side are started to drive the jogging rollers 13 on the left side to rotate and convey at a fixed pitch. While the rotating motors 23 on the right side are not started, the pipe 12 will be expanded against the inner walls of the left hot mold 20 and the middle hot mold 18 due to conveying push and thermal expansion, completing the shaping of the first pitch. Embodiment 2
[0033] Refer to Figures 1-6 , which is the second embodiment of the present invention. This embodiment is based on the previous embodiment. Specifically, a mold rotating shaft 26 is rotatably provided in the mold moving cavity 25. A mold motor 24 is fixedly provided on a side wall of the mold moving cavity 25 away from the pipe 12. The outer circumferential surface of the mold rotating shaft 26 is threadedly connected to the left hot mold 20, the middle hot mold 18 and the cooling and shaping mold 17 on the same side.
[0034] A control panel 15 is fixedly provided on the front end surface of the protective cover 14. The control panel 15 can play a role in controlling the start and stop of all motors of the present invention.
[0035] Subsequently, the left hot mold 20, the middle hot mold 18 and the cooling and shaping mold 17 that can be opened and closed back and forth are synchronously opened. The jogging rollers 13 on both the left and right sides rotate and convey the pipes with the same pitch at the same time. The pipe 12 that has been shaped in the left hot mold 20 cavity enters the middle hot mold 18, and the above-mentioned pipe 12 is preheated and shaped with equal pitch for repeated operations until the pipe 12 enters the cooling and shaping mold 17 for shaping. In this way, the pipe 12 with equal-distance expansion can be obtained through sequential forming operations; if no shaping is performed in a certain section of the working process, only the alternating rotation of the jogging rollers 13 is used to convey the pipe 12 to the next working distance.
[0036] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any changes or modifications made by those skilled in the art within the scope of the present invention are covered by the patent scope of the present invention.
Claims
1. A fluorine equidistant telescopic bellows and a shaping device thereof, comprising a frame (11), characterized in that: A protective cover (14) is fixedly provided on the upper end surface of the frame (11), and a pipe (12) capable of moving left and right is provided on the upper side of the frame (11); The outer circumferential surface of the tube (12) is symmetrically arranged on the left and right sides and is provided with four rotatable inch rollers (13). The protective cover (14) is provided with a left-right connected shaping cavity (19). The lower wall of the shaping cavity (19) is provided with three mold moving cavities (25). A preheating fixed frame (22) is fixedly arranged on the left side of the upper end surface of the frame (11).
2. A fluorine equidistant telescopic bellows and its shaping device according to claim 1, characterized in that: Two left heat molds (20) capable of moving forward and backward are arranged in the protection cover (14).
3. A fluorine equidistant telescopic bellows and its shaping device according to claim 2, characterized in that: Two middle heat molds (18) capable of moving forward and backward are arranged on the right side of the left heat mold (20).
4. A fluorine equidistant telescopic bellows and its shaping device according to claim 3, characterized in that: Two cooling and shaping dies (17) that can move forward and backward are provided on the right side of the middle hot die (18), and a cooling radiator (21) is fixedly provided on the end surface of the cooling and shaping die (17) away from the tube (12).
5. The fluorine equidistant telescopic bellows and its shaping device according to claim 2, characterized in that: A heating ring (16) is rotatably provided on the outer circumferential surface of the tube (12) located on the left side of the left hot mold (20), and the left end surface of the heating ring (16) is fixedly connected to the right end surface of the preheating fixing frame (22).
6. The fluorine equidistant telescopic bellows and its shaping device according to claim 1, characterized in that: Four rotating motors (23) are fixedly arranged on the right side of the protective cover (14) and the left side of the preheating fixed frame (22), and the front end surface of the inching roller (13) is connected to the rotating motor (23) on the same side by power.
7. The fluorine equidistant telescopic bellows and its shaping device according to claim 4, characterized in that: A mold rotating shaft (26) is rotatably disposed in the mold moving cavity (25), and a mold motor (24) is fixedly disposed on a side wall of the mold moving cavity (25) away from the pipe (12). The outer circumferential surface of the mold rotating shaft (26) is threadedly connected to the left hot mold (20), the middle hot mold (18) and the cooling and shaping mold (17) on the same side.
8. The fluorine equidistant telescopic bellows and its shaping device according to claim 1, characterized in that: A control panel (15) is fixedly provided on the front end surface of the protective cover (14).