SMC deep groove rib machining die

Abstract

The utility model discloses an SMC deep groove rib machining mold which comprises a supporting assembly, a die-casting assembly and a demolding assembly. The supporting assembly comprises a supporting plate, a fixing plate and a bottom plate. The die-casting assembly comprises a hydraulic cylinder, an upper die head and a lower die head. The hydraulic cylinder is fixedly connected to the bottom of the fixed plate; the upper die head is fixedly connected to the bottom of the hydraulic cylinder; the lower die head comprises a lower left die head and a lower right die head; the lower left die head and the lower right die head are symmetrically arranged on the mounting plate; the lower left die head and the lower right die head are connected through a connecting device, and the connecting device is used for separating or closing the lower left die head and the lower right die head; a fixed material opening is formed in the front side of the middle of the supporting plate; the demolding assembly comprises a telescopic rod, a suction cup and an air pump. The bottom of the telescopic rod is connected with the bottom plate, and the suction cup is connected to the top of the telescopic rod and faces the material fixing opening. The air pump is arranged on the bottom plate and connected with the suction cup. The hydraulic cylinder, the telescopic rod, the suction cup, the air pump and other equipment cooperate to complete die casting and demolding operation, and efficient and stable demolding is achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of molds, and specifically relates to a mold for processing SMC deep groove ribs. Background Art

[0002] The SMC deep groove rib processing mold is a mold used for processing Sheet Molding Compound (SMC) deep groove ribs. SMC is a structural composite material, usually composed of glass fiber, epoxy resin and other additives. The deep groove ribs are components used to strengthen the structure of SMC parts and enhance their stiffness. The mold is usually made of metal and can manufacture deep groove ribs with different shapes and sizes according to design requirements. By using the SMC deep groove rib processing mold, SMC parts with complex structures and high strength requirements can be efficiently produced.

[0003] The existing SMC deep groove rib processing molds usually have an upper die head and a lower die head. When in use, the SMC composite material is laid in the cavity of the lower die head, and the upper die head is pressurized by an external hydraulic press so that the SMC composite material fills the cavity of the upper die head and forms a rib shape. However, due to the high height of the deep groove ribs, the friction between the ribs after die-casting and the upper die head and the lower die head is large, and there is a problem of difficult demolding.

[0004] In the patent with the publication number CN214082967U, a composite material rib forming mold and a forming mold are disclosed, including a left mold, a right mold, a lower mold, a front sealing plate and a rear sealing plate. This kind of mold is designed in a split form, which can effectively avoid the appearance of wrinkles in the processed ribs. However, this kind of mold needs to disassemble the lower mold for demolding during demolding, which has the problem of troublesome demolding. At the same time, the ribs are also easy to get stuck in the upper mold. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a mold for processing SMC deep groove ribs to solve the following technical problems raised in the background art:

[0006] Due to the high height of the deep groove ribs, the friction between the ribs after die-casting and the upper die head and the lower die head is large, and there is a problem of difficult demolding.

[0007] To solve the above technical problems, the technical solution adopted by the utility model is:

[0008] A mold for processing SMC deep groove ribs includes a support assembly, a die-casting assembly and a demolding assembly; the support assembly includes a support plate, a fixing plate and a bottom plate. The support plate is connected to the bottom plate through a lower support column, and the support plate is connected to the fixing plate through an upper support column;

[0009] The die-casting assembly includes a hydraulic cylinder, an upper die head and a lower die head; the hydraulic cylinder is fixedly connected to the bottom of the fixed plate, and the upper die head is fixedly connected to the bottom of the hydraulic cylinder; the lower die head includes a lower left die head and a lower right die head, and the lower left die head and the lower right die head are symmetrically arranged on the mounting plate; the lower left die head and the lower right die head are connected by a connecting device, and the connecting device is used to separate or close the lower left die head and the lower right die head;

[0010] A fixed material port is arranged on the front side of the middle part of the support plate; the demoulding assembly includes a telescopic rod, a suction cup and an air pump; the bottom of the telescopic rod is connected to the bottom plate, the suction cup is connected to the top of the telescopic rod, and the suction cup faces the fixed material port; the air pump is arranged on the bottom plate, and the air pump is connected to the suction cup.

[0011] Furthermore, a reinforcing frame is fixedly connected between the upper support columns on both sides of the support plate, and the reinforcing frame is of an X-shaped structure.

[0012] Furthermore, wing plates are fixedly connected to both sides of the upper die head, and guide columns are fixedly connected between the support plate and the fixed plate. The guide columns are located on both sides of the upper die head, and the wing plates are slidably connected to the guide columns.

[0013] Furthermore, the connecting device includes a bidirectional lead screw. A left connecting block is fixedly connected to the rear side of the lower left die head, and a right connecting block is fixedly connected to the rear side of the lower right die head; a fixed block is fixedly connected to the support plate; the bidirectional lead screw is rotatably connected to the fixed block, and the lower left die head and the lower right die head are respectively threadedly connected to both sides of the bidirectional lead screw through the left connecting block and the right connecting block.

[0014] Furthermore, a driven wheel is fixedly connected to one side of the bidirectional lead screw; a drive motor is connected to the support plate, and a driving wheel is fixedly connected to the output shaft of the drive motor, and the driving wheel is connected to the driven wheel.

[0015] Furthermore, the driving wheel and the driven wheel are connected by a toothed belt.

[0016] Furthermore, end plates are fixedly connected to both the left and right sides of the support plate, and guide rods are fixedly connected to the sides of the lower left die head and the lower right die head. The guide rods on the lower left die head and the lower right die head are respectively movably connected to the adjacent end plates.

[0017] Furthermore, a blanking groove is arranged on the front side of the middle part of the support plate.

[0018] Furthermore, the front side of the fixed material port is communicated with the blanking groove.

[0019] Furthermore, the fixed material port is of a strip-shaped structure. A guide rail is fixedly connected to the bottom plate, a guide groove is arranged on the guide rail, and sliders are fixedly connected to both sides of the bottom of the telescopic rod. The sliders are slidably connected in the guide groove; an electric push rod is also arranged on the bottom plate. One end of the electric push rod is connected to the telescopic rod, and the other end is connected to the bottom plate.

[0020] Compared with the prior art, the utility model has the following beneficial effects:

[0021] When using the mold with this structure for demolding, control the hydraulic cylinder to move upward a small distance to stop the extrusion action between the upper die head and the lower die head. Start the telescopic rod to extend, so that the suction cup sucks the rib through the material feeding port. At the same time, start the air pump to form negative pressure, so that the suction cup adsorbs the rib. Control the hydraulic cylinder to drive the upper die head to move to the upper dead center. During the upward movement of the upper die head, the suction cup pulls the rib to complete the demolding work. Each component coordinates to complete the demolding work, which can ensure stable and efficient demolding. Brief Description of the Drawings

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a front view of the present invention;

[0024] Figure 3 It is a schematic diagram of the structure on the support plate of the present invention;

[0025] Figure 4 It is a schematic diagram of the structure on the bottom plate of the present invention.

[0026] Reference numerals in the drawings: 1 - support plate, 2 - drive motor, 3 - upper support column, 4 - reinforcement frame, 5 - upper die head, 6 - hydraulic cylinder, 7 - fixing plate, 8 - wing plate, 9 - guide post, 10 - lower support column, 11 - bottom plate, 12 - lower die head, 1201 - lower left die head, 1202 - lower right die head, 13 - blanking groove, 14 - guide rail, 15 - material feeding port, 16 - guide rod, 17 - in-place plate, 18 - bidirectional lead screw, 19 - air pump, 20 - suction cup, 21 - telescopic rod, 22 - driving wheel, 23 - toothed belt, 24 - driven wheel, 25 - fixing block, 26 - connecting block, 27 - electric push rod. Detailed Description of the Embodiments

[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0028] Embodiment

[0029] A processing mold for SMC deep groove ribs, as Figure 1 shown, includes a support assembly, a die-casting assembly, and a demolding assembly; the support assembly includes a support plate 1, a fixing plate 7, and a bottom plate 11. The support plate 1 is connected to the bottom plate 11 through the lower support column 10, and the support plate 1 is connected to the fixing plate 7 through the upper support column 3;

[0030] As shown Figure 2 in the figure, the die-casting assembly includes a hydraulic cylinder 6, an upper die head 5 and a lower die head 12; the hydraulic cylinder 6 is fixedly connected to the bottom of the fixed plate 7, and the upper die head 5 is fixedly connected to the bottom of the hydraulic cylinder 6; the lower die head 12 includes a lower left die head 1201 and a lower right die head 1202, and the lower left die head 1201 and the lower right die head 1202 are symmetrically arranged on the mounting plate; the lower left die head 1201 and the lower right die head 1202 are connected by a connecting device, and the connecting device is used to separate or close the lower left die head 1201 and the lower right die head 1202;

[0031] At the front side of the middle part of the support plate 1, there is a blanking port 15; the demoulding assembly includes a telescopic rod 21, a suction cup 20 and an air pump 19; as Figure 4 shown in the figure, the bottom of the telescopic rod 21 is connected to the bottom plate 11, the suction cup 20 is connected to the top of the telescopic rod 21, and the suction cup 20 faces the blanking port 15; the air pump 19 is arranged on the bottom plate 11, and the air pump 19 is connected to the suction cup 20.

[0032] Specifically, during use, the lower left die head 1201 and the lower right die head 1202 are closed into the lower die head 12 through the connecting device. The lower die head 12 has an inner cavity, and the SMC composite material is laid in the inner cavity. The hydraulic cylinder 6 is started to make the upper die head 5 enter the inner cavity of the lower die head 12 and extrude the SMC composite material. The bottom of the upper die head 5 has a cavity, and the SMC composite material enters the cavity of the upper die head 5 after being extruded. Subsequently, a rib in an inverted T-shaped structure is formed between the upper die head 5 and the lower die head 12. After the rib die-casting is completed, the hydraulic cylinder 6 is controlled to move upward a small distance so that the upper die head 5 no longer exerts pressure on the lower die head 12. The lower left die head 1201 and the lower right die head 1202 are separated by the connecting device, so that the blanking port 15 directly faces the bottom of the rib. The telescopic rod 21 is started and the telescopic rod 21 is controlled to extend. The telescopic rod 21 pushes the suction cup 20 upward, and the suction cup 20 contacts the bottom of the rib after passing through the blanking port 15. The air pump 19 is started, and the air pump 19 extracts air to form a negative pressure at the suction cup 20 and makes the suction cup 20 suck the rib. Subsequently, the hydraulic cylinder 6 can be controlled to drive the upper die head 5 to move to the top dead center. During the upward movement of the upper die head 5, the rib is pulled by the suction cup 20, so that demoulding is completed. Finally, the rib between the lower left die head 1201 and the lower right die head 1202 can be taken away. The entire demoulding process is convenient and fast, and the next die-casting can be continued after the demoulding work is completed.

[0033] In a preferred embodiment, as Figure 1As shown in the figure, a reinforcing frame 4 is fixedly connected between the upper support columns 3 on both sides of the support plate 1. The reinforcing frame 4 is of an X-shaped structure. The reinforcing frame 4 is used to connect the two upper support columns 3 and ensure the stability of the upper support columns 3. Since the hydraulic cylinder 6 is connected to the fixed plate 7, during the die-casting process, the upper support columns 3 are subjected to a large force, and the strength of the upper support columns 3 needs to be enhanced. By adding the X-shaped reinforcing frame 4, the strength of the upper support columns 3 can be effectively increased.

[0034] In a preferred embodiment, as Figure 2 shown, wing plates 8 are fixedly connected to both sides of the upper die head 5. A guide post 9 is fixedly connected between the support plate 1 and the fixed plate 7. The guide post 9 is located on both sides of the upper die head 5. The wing plates 8 are slidably connected to the guide post 9. The wing plates 8 are used to increase the stability of the upper die head 5. During use, the hydraulic cylinder 6 drives the upper die head 5 to move up and down. The wing plates 8 on both sides of the upper die head 5 slide on the guide post 9, so that the upper die head 5 can be lifted and lowered stably. After ensuring the stability of the upper die head 5, the quality of the pressed ribs can be guaranteed.

[0035] In a preferred embodiment, as Figure 3 shown, the connecting device includes a bidirectional lead screw 18. A left connecting block 26 is fixedly connected to the rear side of the lower left die head 1201, and a right connecting block 26 is fixedly connected to the rear side of the lower right die head 1202; a fixed block 25 is fixedly connected to the support plate 1; the bidirectional lead screw 18 is rotatably connected to the fixed block 25. The lower left die head 1201 and the lower right die head 1202 are respectively threadedly connected to both sides of the bidirectional lead screw 18 through the left connecting block 26 and the right connecting block 26. Among them, the bidirectional lead screw 18 is a lead screw with opposite thread directions on both sides. Specifically, during use, the bidirectional lead screw 18 is rotated, and the bidirectional lead screw 18 drives the left connecting block 26 and the right connecting block 26 on both sides to approach or move away from each other. The approaching left connecting block 26 and right connecting block 26 drive the lower left die head 1201 and the lower right die head 1202 to approach or move away from each other, so as to realize the separation or closing of the lower left die head 1201 and the lower right die head 1202. The fixed block 25 is used to install the bidirectional lead screw 18 and provide support for the lead screw to ensure that the bidirectional lead screw 18 can rotate stably. At the same time, the bidirectional lead screw 18 has the ability of self-locking, that is, after adjusting the positions of the lower left die head 1201 and the lower right die head 1202, the positions of the lower left die head 1201 and the lower right die head 1202 will not move, which can effectively improve the stability of the entire device.

[0036] In a preferred embodiment, as Figure 3As shown in the figure, a driven wheel 24 is fixedly connected to one side of the bidirectional lead screw 18; a driving motor 2 is connected to the support plate 1, and a driving wheel 22 is fixedly connected to the output shaft of the driving motor 2. The driving wheel 22 is connected to the driven wheel 24. Further optimized, the driving wheel 22 and the driven wheel 24 are connected by a toothed belt 23. Setting the driving motor 2 can facilitate the rotation of the bidirectional lead screw 18. During use, the bidirectional lead screw 18 can be rotated by starting the driving motor 2. More specifically, the driving motor 2 can be a servo motor. When the servo motor is used in cooperation with an encoder or other position feedback devices, the number of rotation turns of the servo motor can be controlled according to the set position or angle. By changing the position command, the motor can be controlled to move to the specified position, thereby controlling the number of rotation turns of the motor. The number of rotation turns of the bidirectional lead screw 18 is controlled by controlling the number of rotation turns of the driving motor 2. By controlling the number of rotation turns of the lead screw, the moving distance between the lower left die head 1201 and the lower right die head 1202 can be controlled. Using the toothed belt 23 to connect the driving wheel 22 and the driven wheel 24 is to ensure the stability of the connection. The toothed belt 23 has the advantage of not being prone to slipping and can stably transmit power, thereby controlling the stable rotation of the bidirectional lead screw 18.

[0037] In a preferred embodiment, as Figure 3 shown, positioning plates 17 are fixedly connected to both the left and right sides of the support plate 1. Guide rods 16 are fixedly connected to the sides of the lower left die head 1201 and the lower right die head 1202. The guide rods 16 on the lower left die head 1201 and the lower right die head 1202 are respectively movably connected to the adjacent positioning plates 17. The positioning plates 17 are used to limit the positions of the lower left die head 1201 and the lower right die head 1202, preventing the lower left die head 1201 or the lower right die from moving too far. The guide rods 16 on the sides of the lower left die head 1201 and the lower right die head 1202 are used to stabilize the positions of the lower left die head 1201 and the lower right die head 1202, ensuring the stability of the movement of the lower left die head 1201 and the lower right die head 1202, enabling the lower left die head 1201 and the lower right die head 1202 to move smoothly to the left or right, and ensuring stable demolding.

[0038] In a preferred embodiment, as Figure 1 shown, a blanking groove 13 is provided on the front side of the middle part of the support plate 1. In actual use, a collection box can be placed below the blanking groove 13. The blanking groove 13 is used to facilitate the collection of the rib strips after processing. During use, the rib strips can be dropped by pushing the demolded parts into the blanking groove 13. Further optimized, the front side of the material positioning opening 15 is communicated with the blanking groove 13. Through this design, it is convenient to push the processed rib strips into the blanking groove 13, thereby facilitating the collection of the processed rib strips.

[0039] In a preferred embodiment, as Figure 1As shown, the blanking port 15 is a long strip structure. A guide rail 14 is fixedly connected to the bottom plate 11. A guide groove is provided on the guide rail 14. Sliders are fixedly connected to both sides of the bottom of the telescopic rod 21, and the sliders are slidably connected in the guide groove. An electric push rod 27 is also provided on the bottom plate 11. One end of the electric push rod 27 is connected to the telescopic rod 21, and the other end is connected to the bottom plate 11. The sliders at the bottom of the telescopic rod 21 are used to ensure that the telescopic rod 21 can move stably on the guide rail 14. Specifically, during actual use, after the rib demolding is completed, the electric push rod 27 is started. The electric push rod 27 drives the telescopic rod 21 to move. The telescopic rod 21 drives the rib to move through the suction cup 20 at the top. When the rib moves to the front side of the support plate 1, the suction cup 20 is released. In this way, the rib can be removed from between the lower left die head 1201 and the lower right die head 1202, which is convenient for collecting the processed ribs and can effectively improve the processing efficiency.

[0040] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present invention.

[0041] In the present invention, unless otherwise clearly defined and limited, the terms "installation", "setting", "connection", "fixation", "swivel connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A SMC deep groove rib processing die, characterized in that: It comprises a support component, a die-casting component and a demoulding component; the support component comprises a support plate (1), a fixing plate (7) and a bottom plate (11); the support plate (1) is connected to the bottom plate (11) via a lower support column (10); the support plate (1) is connected to the fixing plate (7) via an upper support column (3); The die-casting assembly comprises a hydraulic cylinder (6), an upper die head (5) and a lower die head (12); the hydraulic cylinder (6) is fixedly connected to the bottom of a fixed plate (7), and the upper die head (5) is fixedly connected to the bottom of the hydraulic cylinder (6); the lower die head (12) comprises a lower left die head (1201) and a lower right die head (1202), and the lower left die head (1201) and the lower right die head (1202) are symmetrically arranged on the mounting plate; the lower left die head (1201) and the lower right die head (1202) are connected via a connecting device, and the connecting device is used to separate or close the lower left die head (1201) and the lower right die head (1202); A material-fixing port (15) is arranged at the front side of the middle part of the support plate (1); the demoulding component comprises a telescopic rod (21), a suction cup (20) and an air pump (19); the bottom of the telescopic rod (21) is connected to the bottom plate (11), the suction cup (20) is connected to the top of the telescopic rod (21), and the suction cup (20) faces the material-fixing port (15); the air pump (19) is arranged on the bottom plate (11), and the air pump (19) is connected to the suction cup (20).

2. The SMC deep groove rib processing mold according to claim 1, characterized in that: A reinforcement frame (4) is fixedly connected between the upper support columns (3) on both sides of the support plate (1), and the reinforcement frame (4) is an X-shaped structure.

3. The SMC deep groove rib processing mold according to claim 1, characterized in that: Wing plates (8) are fixedly connected to both sides of the upper die head (5), guide columns (9) are fixedly connected between the support plate (1) and the fixed plate (7), the guide columns (9) are located on both sides of the upper die head (5), and the wing plates (8) are slidably connected to the guide columns (9).

4. The SMC deep groove rib processing mold according to claim 1, characterized in that: The connecting device comprises a bidirectional screw rod (18), a left connecting block (26) is fixedly connected to the rear side of the lower left die head (1201), and a right connecting block (26) is fixedly connected to the rear side of the lower right die head (1202); the support plate (1) is fixedly connected to a fixing block (25); the bidirectional screw rod (18) is rotatably connected to the fixing block (25), and the lower left die head (1201) and the lower right die head (1202) are respectively threadedly connected to the two sides of the bidirectional screw rod (18) through the left connecting block (26) and the right connecting block (26).

5. The SMC deep groove rib processing die according to claim 4, characterized in that: A driven wheel (24) is fixedly connected to one side of the bidirectional screw rod (18); a driving motor (2) is connected to the support plate (1); a driving wheel (22) is fixedly connected to the output shaft of the driving motor (2); and the driving wheel (22) is connected to the driven wheel (24).

6. The SMC deep groove rib processing mold according to claim 1, characterized in that: The driving wheel (22) and the driven wheel (24) are connected via a toothed belt (23).

7. The SMC deep groove rib processing die according to claim 1, characterized in that: The left and right sides of the support plate (1) are fixedly connected to the positioning plates (17), the sides of the lower left die head (1201) and the lower right die head (1202) are fixedly connected to the guide rods (16), and the guide rods (16) on the lower left die head (1201) and the lower right die head (1202) are movably connected to the adjacent positioning plates (17) respectively.

8. The SMC deep groove rib processing die according to claim 1, characterized in that: A material dropping chute (13) is provided on the front side of the middle part of the support plate (1).

9. The SMC deep groove rib processing die according to claim 8, characterized in that: The front side of the material metering port (15) is communicated with the material dropping chute (13).

10. The SMC deep groove rib processing die according to claim 1, characterized in that: The material fixing port (15) is a long strip structure. A guide rail (14) is fixedly connected to the bottom plate (11). A guide groove is arranged on the guide rail (14). Slide blocks are fixedly connected to both sides of the bottom of the telescopic rod (21). The slide blocks are slidably connected in the guide groove. An electric push rod (27) is also arranged on the bottom plate (11). One end of the electric push rod (27) is connected to the telescopic rod (21), and the other end is connected to the bottom plate (11).

Images