Full-automatic electric blanket wiring compound machine

Abstract

The utility model discloses a full-automatic electric blanket wiring compound machine, which comprises a feeding area, a compound area and a cutting area, and is characterized in that the compound area comprises a wiring unit, a thermal compound unit, a needle plate unit, a wire fixing unit, a wiring power unit and a compound walking power unit; the wiring unit comprises a penetrating needle plate, penetrating needle lifting air cylinders are installed at the front end and the rear end of the penetrating needle plate, a horizontal moving sliding table is installed at the right end of the penetrating needle plate, and a thread guide connector and a lifting motor are installed at the upper end of the horizontal moving sliding table; the front end and the rear end of the horizontal moving sliding table are provided with a hot knife lifting air cylinder and a broken wire lifting air cylinder respectively, and the output end of the hot knife lifting air cylinder is fixedly provided with a hot head. The full-automatic electric blanket wiring compound machine is simple and convenient to operate and high in automation degree, the labor intensity and the workload of workers are effectively reduced, and the electric blanket wiring compound efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of electric blanket production, in particular to a full-automatic electric blanket wiring compound machine. Background Art

[0002] Electric blanket, also known as electric mattress, is a contact electric heating device. It weaves or sews a special soft cable-type electric heating element with standard insulation performance into the blanket in a coiled snake shape. It emits heat when powered on. It is mainly used to increase the temperature in the quilt when people sleep to achieve the purpose of heating. It can also be used to remove moisture from the quilt. It consumes less power, has adjustable temperature, is easy to use, and is widely used.

[0003] The existing patent (application number 201910332818.6) discloses a fully automatic electric blanket wiring compound machine, including a main frame, the main frame is provided with a fabric transmission channel, a plurality of threading needles are arranged on the fabric transmission channel, and a first fabric release device, a wiring module, a second fabric release device and an ultrasonic compound device are sequentially arranged along the transmission direction of the fabric transmission channel. The first fabric release device and the second fabric release device synchronously release the fabric to the fabric transmission channel, and compound the fabric through the ultrasonic compound device; the wiring module is equipped with a pneumatic wire cutting device and a universal wiring pen, and the wiring module drives the universal wiring pen to arrange a heating wire between each of the threading needles, and the heating wire is cut by the pneumatic wire cutting device.

[0004] To sum up, electric blankets are mostly made by manual cutting, wiring and sewing, which not only cannot guarantee the production quality, but also consumes a lot of manpower, resulting in high labor costs and average efficiency and quality. Utility Model Content

[0005] The main purpose of the utility model is to provide a fully automatic electric blanket wiring compound machine, which can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A fully automatic electric blanket wiring and compounding machine, comprising a feeding area, a compounding area and a cutting area. The compounding area includes a wiring unit, a thermal compounding unit, a needle plate unit, a wire fixing unit, a wiring power unit, and a compounding walking power unit. The wiring unit includes a through-needle plate, with through-needle lifting cylinders installed at both the front end and the rear end of the through-needle plate. A horizontal moving slide is installed at the right end of the through-needle plate. A wire guide connector and a lifting motor are respectively installed on the upper end of the horizontal moving slide. A hot knife lifting cylinder and a wire breaking lifting cylinder are respectively installed at the front end and the rear end of the horizontal moving slide. A hot head is fixedly installed at the output end of the hot knife lifting cylinder. A wire guide connecting column, a wire guide, a lifting and moving slide, a wire breaking unit, a wire feeding driving wheel and a wire feeding pressing wheel are installed at the right end of the horizontal moving slide. The through-needle plate is installed at the left part of the upper end of the table.

[0008] Further, the wiring unit and the thermal compounding unit move to the wire-passing position. At this time, the needle plate unit rises, and the through-needle lifting cylinders on the wiring unit and the compounding area press down to complete wire passing. After wire passing is completed, the through-needle lifting cylinders rise and return to their original positions. Then the wiring unit runs to the hole-making position, and the hot knife lifting cylinder presses down to make holes in the fabric. After hole-making is completed, the hot knife lifting cylinder rises and returns to its original position. Then the wiring unit moves to the starting position of wiring, and the lifting and moving slide descends to insert the wire guide into the just-made hole. The heating wire is conveyed downward by a certain distance by relying on the wire feeding driving wheel and the wire feeding pressing wheel. According to the wire inlet hole position, the finger of the left wire clamping cylinder or the right wire clamping cylinder acts to clamp the heating wire. Then the wire guide rises, and the wiring unit starts to run according to the set program, hanging the heating wire on the needles of the needle plate unit that passes through the table board of the compounding area. Then when wiring reaches the end position, the wiring unit runs to the wire breaking position of the table board.

[0009] Preferably, the thermal compounding unit includes a through-needle plate lifting unit and a flame gun attitude control unit. The flame gun attitude control unit includes a flame gun, a cloth pressing wheel lifting cylinder and a cloth pressing wheel unit. The through-needle plate lifting unit and the flame gun attitude control unit are installed at the right part of the upper end of the table.

[0010] Further, the flame gun is first ignited and pressed down to a suitable position under the action of the flame gun attitude control unit. After the flame gun is pressed down, the compounding area immediately moves forward until the set length of the electric blanket. After the flame gun goes out, it immediately lifts up to prevent burning the fabric. The needle plate unit descends, the cloth pressing wheel of the compounding walking power unit rises, the finger of the wire fixing unit relaxes, the lifting cylinder descends, and the compounding walking power unit and the rollers in the cutting area run simultaneously to convey the compounded fabric forward. Finally, the clamping unit in the cutting area clamps, the cutter starts, and the cutter walking unit runs to drive the cutter to cut the fabric, thus completing the wiring and compounding of the electric blanket.

[0011] Preferably, the wire fixing unit includes a fixing plate, a lifting cylinder is installed at the lower part of the front end of the fixing plate, a left hook needle lifting cylinder and a right hook needle lifting cylinder are respectively installed at the left and right parts of the upper end of the lifting cylinder, a left hook needle assembly unit and a right hook needle assembly unit are respectively installed at the upper ends of the left hook needle lifting cylinder and the right hook needle lifting cylinder, a left wire clamping cylinder and a right wire clamping cylinder are respectively installed at the front ends of the left hook needle assembly unit and the right hook needle assembly unit, and the fixing plate is installed in front of the mounting table surface.

[0012] Further, by cooperating with the left hook needle lifting cylinder, the left hook needle assembly unit, the right hook needle lifting cylinder, and the right hook needle assembly unit, the heating wire is hooked into the corresponding holes, then the cutting cylinder presses down, and then the cutting knife cuts off the heating wire. After completion, they each return to their original positions.

[0013] Preferably, the cutting area includes an upper roller lifting unit, a lower roller transfer unit, a cutter walking unit, a cutter unit, and a material clamping unit, and the cutting area is located at the right end of the table surface.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. First, arrange the A / B fabric as shown in the work flow chart. After threading the heating wire through the wire guide of the wiring unit, start the equipment. Then, the wiring unit and the thermal composite unit move to the wire-passing position. At this time, the needle plate unit rises, and the wire guide of the wiring unit and the needle-passing lifting cylinder on the composite area press down to complete wire passing. After wire passing, the needle-passing lifting cylinder rises and returns to its original position. Then, the wiring unit runs to the hole-punching position, and the hot knife lifting cylinder presses down to punch holes in the fabric. After hole punching, the hot knife lifting cylinder rises and returns to its original position. Then, the wiring unit moves to the starting position of wiring. The lifting and moving slide table descends to insert the wire guide into the just-punched hole. Rely on the wire feeding driving wheel and the wire feeding pressing wheel to convey the heating wire downward for a certain distance. According to the wire inlet hole position, the air fingers of the left wire clamping cylinder or the right wire clamping cylinder act to clamp the heating wire. Then, the wire guide rises, and the wiring unit starts to run according to the set program, hanging the heating wire on the needles of the needle plate unit passing through the table top of the composite area. Then, when wiring reaches the end position, the wiring unit runs to the wire-breaking position of the table top, and cooperates with the left hook needle lifting cylinder, the left hook needle assembly unit, the right hook needle lifting cylinder, and the right hook needle assembly unit to hook the heating wire into the corresponding holes. Then, the cutting cylinder presses down, and then the cutter cuts off the heating wire. After completion, they each return to their original positions. If it is a single-person electric blanket, the wiring unit retreats to the composite preparation position. If it is a double-person electric blanket, repeat the above process to arrange the other set of heating wires. Then, the pressing wheel in the composite area presses down. Then, the flame gun ignites first, and under the action of the flame gun attitude control unit, it presses down to a suitable position. After the flame gun presses down, the composite area immediately moves forward until the set length of the electric blanket. After the flame gun goes out, it immediately lifts up to prevent burning the fabric. The needle plate unit descends, the pressing wheel of the composite walking power unit rises, the air fingers of the wire fixing unit relax, the lifting cylinder descends, and the composite walking power unit and the roller in the cutting area run simultaneously to convey the composite fabric forward. Finally, the clamping unit in the cutting area clamps, the cutter starts, and the cutter walking unit runs to drive the cutter to cut the fabric, thus completing the wiring and composite of the electric blanket. The device is easy to operate, has a high degree of automation, effectively reduces the labor intensity and workload of the staff, and improves the efficiency of the wiring and composite of the electric blanket. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 FIG. 6 is a schematic diagram of the overall structure of a fully automatic electric blanket wiring and composite machine of the present utility model;

[0017] Figure 2 FIG. 10 is a schematic diagram of the overall structure of the composite area;

[0018] Figure 3 FIG. 14 is a schematic diagram of the overall structure of the wiring unit;

[0019] Figure 4 FIG. 18 is a schematic diagram of the overall structure of the needle-passing lifting cylinder and the needle-passing plate;

[0020] Figure 5 FIG. 22 is a schematic diagram of the overall structure of the thermal composite unit;

[0021] Figure 6 It is a schematic diagram of the overall structure of the wire fixing unit;

[0022] Figure 7 It is a schematic diagram of the overall structure of the cutting area;

[0023] Figure 8 It is a work flow chart.

[0024] In the figure: 1. Feeding area; 2. Laminating area; 3. Cutting area; 21. Wiring unit; 22. Thermal laminating unit; 23. Needle plate unit; 24. Wire fixing unit; 25. Wiring power unit; 26. Laminating walking power unit; 2101. Conductor connector; 2102. Conductor connecting column; 2103. Conductor; 2104. Horizontal moving slide; 2105. Lifting moving slide; 2106. Ironing knife lifting cylinder; 2107. Ironing head; 2108. Broken wire lifting cylinder; 2109. Broken wire unit; 2110. Lifting motor; 2111. Wire feeding driving wheel; 2112. Wire feeding pressing wheel; 2120. Penetrating needle lifting cylinder; 2121. Penetrating needle plate; 2200. Penetrating needle plate lifting unit; 2201. Flame gun attitude control unit; 2202. Flame gun; 2203. Cloth pressing wheel lifting cylinder; 2204. Cloth pressing wheel unit; 2400. Fixed plate; 2401. Lifting cylinder; 2402. Left hook needle lifting cylinder; 2403. Left hook needle assembly unit; 2404. Right hook needle lifting cylinder; 2405. Right hook needle assembly unit; 2406. Left wire clamping cylinder; 2407. Right wire clamping cylinder; 31. Upper roller lifting unit; 32. Lower roller transfer unit; 33. Cutter walking unit; 34. Cutter unit; 35. Material clamping unit. Specific embodiments

[0025] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0026] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0027] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "equipped with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0028] As Figure 1-8 shown, a full-automatic electric blanket wiring and compounding machine includes a feeding area 1, a compounding area 2, and a cutting area 3. The compounding area 2 includes a wiring unit 21, a thermal compounding unit 22, a needle plate unit 23, a wire fixing unit 24, a wiring power unit 25, and a compounding walking power unit 26. The wiring unit 21 includes a through-needle plate 2121. Through-needle lifting cylinders 2120 are installed at both the front end and the rear end of the through-needle plate 2121. A horizontal moving slide 2104 is installed at the right end of the through-needle plate 2121. A wire guide connector 2101 and a lifting motor 2110 are respectively installed at the upper end of the horizontal moving slide 2104. A hot knife lifting cylinder 2106 and a wire breaking lifting cylinder 2108 are respectively installed at the front end and the rear end of the horizontal moving slide 2104. A hot head 2107 is fixedly installed at the output end of the hot knife lifting cylinder 2106. A wire guide connection column 2102, a wire guide 2103, a lifting and moving slide 2105, a wire breaking unit 2109, a wire feeding driving wheel 2111, and a wire feeding pressing wheel 2112 are installed at the right end of the horizontal moving slide 2104. The through-needle plate 2121 is installed at the left part of the upper end of the tabletop.

[0029] The wiring unit 21 and the thermal compounding unit 22 move to the wire-passing position. At this time, the needle plate unit 23 rises, and the through-needle lifting cylinders 2120 on the wiring unit 21 and in the compounding area 2 press down to complete wire passing. After wire passing is completed, the through-needle lifting cylinders 2120 rise and return to their original positions. Then the wiring unit 21 runs to the hole-making position, and the hot knife lifting cylinder 2106 presses down to make holes in the fabric. After hole-making is completed, the hot knife lifting cylinder 2106 rises and returns to its original position. Then the wiring unit 21 moves to the starting position of wiring, and the lifting and moving slide 2105 descends to insert the wire guide 2103 into the just-made holes. The heating wire is conveyed downward by a certain distance by relying on the wire feeding driving wheel 2111 and the wire feeding pressing wheel 2112. According to the wire inlet hole position, the finger of the left wire clamping cylinder 2406 or the right wire clamping cylinder 2407 acts to clamp the heating wire. Then the wire guide 2103 rises, and the wiring unit 21 starts to run according to the set program, hanging the heating wire on the needles of the needle plate unit 23 passing through the tabletop of the compounding area 2. Then when wiring reaches the end position, the wiring unit 21 runs to the wire breaking position on the tabletop.

[0030] The thermal composite unit 22 includes a through-needle plate lifting unit 2200 and a flame gun attitude control unit 2201. The flame gun attitude control unit 2201 includes a flame gun 2202, a pressing cloth wheel lifting cylinder 2203 and a pressing cloth wheel unit 2204. The through-needle plate lifting unit 2200 and the flame gun attitude control unit 2201 are installed at the upper right part of the tabletop.

[0031] First, the flame gun 2202 is ignited and pressed down to a suitable position under the action of the flame gun attitude control unit 2201. After the flame gun 2202 is pressed down, the composite area 2 immediately moves forward until the set length of the electric blanket. After the flame gun 2202 goes out, it immediately lifts up to prevent burning the fabric. The needle plate unit 23 descends, the pressing cloth wheel of the composite walking power unit 26 ascends, the air fingers of the wire fixing unit 24 relax, the lifting cylinder 2401 descends, and the composite walking power unit 26 and the rollers in the cutting area 3 run simultaneously to transport the composite fabric forward. Finally, the clamping unit 35 in the cutting area 3 clamps, the cutter starts, and the cutter walking unit 33 runs to drive the cutter to cut the fabric, thus completing the wiring and composite of the electric blanket.

[0032] The wire fixing unit 24 includes a fixing plate 2400. A lifting cylinder 2401 is installed at the lower part of the front end of the fixing plate 2400. A left hook needle lifting cylinder 2402 and a right hook needle lifting cylinder 2404 are respectively installed at the left and right upper parts of the upper end of the lifting cylinder 2401. A left hook needle assembly unit 2403 and a right hook needle assembly unit 2405 are respectively installed at the upper ends of the left hook needle lifting cylinder 2402 and the right hook needle lifting cylinder 2404. Left clamping wire cylinders 2406 and right clamping wire cylinders 2407 are respectively installed at the front ends of the left hook needle assembly unit 2403 and the right hook needle assembly unit 2405. The fixing plate 2400 is installed at the front end of the tabletop mounting platform.

[0033] By cooperating with the left hook needle lifting cylinder 2402, the left hook needle assembly unit 2403, the right hook needle lifting cylinder 2404, and the right hook needle assembly unit 2405, the heating wire is hooked into the corresponding holes. Then the cutting cylinder presses down, and then the cutter cuts the heating wire. After completion, they all return to their original positions.

[0034] The cutting area 3 includes an upper roller lifting unit 31, a lower roller transfer unit 32, a cutter walking unit 33, a cutter unit 34 and a clamping unit 35. The cutting area 3 is located at the right end of the tabletop.

[0035] It should be noted that the present utility model is a fully automatic electric blanket wiring and compounding machine. First, the A / B fabrics are arranged according to the schematic in the working flow chart. After the heating wire passes through the wire guide 2103 of the wiring unit 21, the equipment is started. Then, the wiring unit 21 and the thermal compounding unit 22 move to the wire-passing position. At this time, the needle plate unit 23 rises, and the wire guide 2103 of the wiring unit 21 and the wire-passing lifting cylinder 2120 on the compounding area 2 press down to complete wire passing. After wire passing is completed, the wire-passing lifting cylinder 2120 rises and returns to its original position. Then, the wiring unit 21 runs to the hole-punching position, and the hot knife lifting cylinder 2106 presses down to punch holes in the fabric. After hole punching is completed, the hot knife lifting cylinder 2106 rises and returns to its original position. Then, the wiring unit 21 moves to the starting position of wiring. The lifting and moving slide 2105 descends to insert the wire guide 2103 into the just-punched hole, and the feeding driving wheel 2111 and the feeding wire pressing wheel 2112 are used to convey the heating wire downward for a certain distance. According to the wire inlet hole position, the air fingers of the left wire clamping cylinder 2406 or the right wire clamping cylinder 2407 act to clamp the heating wire. Then, the wire guide 2103 rises, and the wiring unit 21 starts to run according to the set program, hanging the heating wire on the needles of the needle plate unit 23 that passes through the table board of the compounding area 2. Then, when wiring reaches the end position, the wiring unit 21 runs to the broken wire position on the table board, and cooperates with the left hook needle lifting cylinder 2402, the left hook needle assembly unit 2403, the right hook needle lifting cylinder 2404, and the right hook needle assembly unit 2405 to hook the heating wire into the corresponding holes. Then, the cutting cylinder presses down, and then the cutting knife cuts off the heating wire. After completion, they all return to their original positions. If it is a single-person electric blanket, the wiring unit 21 retreats to the compounding preparation position. If it is a double-person electric blanket, the above process is repeated to arrange another set of heating wires. Then, the pressing wheel in the compounding area 2 presses down. Then, the flame gun 2202 is first ignited and pressed down to a suitable position under the action of the flame gun attitude control unit 2201. After the flame gun 2202 presses down, the compounding area 2 immediately moves forward until the set length of the electric blanket. After the flame gun 2202 goes out, it immediately lifts up to prevent burning the fabric. The needle plate unit 23 descends, the pressing wheel of the compounding walking power unit 26 rises, the air fingers of the wire fixing unit 24 relax, the lifting cylinder 2401 descends, and the compounding walking power unit 26 and the rollers in the cutting area 3 run simultaneously to convey the compounded fabric forward. Finally, the clamping unit 35 in the cutting area 3 clamps, the cutting knife is started, and the cutting knife walking unit 33 runs to drive the cutting knife to cut the fabric, thus completing the wiring and compounding of the electric blanket. The device is easy to operate, has a high degree of automation, effectively reduces the labor intensity and workload of the staff, and improves the efficiency of the wiring and compounding of the electric blanket.

[0036] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the description in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A fully automatic electric blanket wiring laminating machine, comprising a feeding area (1), a laminating area (2) and a cutting area (3), characterized in that: The composite area (2) comprises a wiring unit (21), a thermal composite unit (22), a needle plate unit (23), a wire fixing unit (24), a wiring power unit (25), and a composite travel power unit (26); the wiring unit (21) comprises a needle plate (2121), the front and rear ends of the needle plate (2121) are both equipped with needle lifting cylinders (2120), the right end of the needle plate (2121) is equipped with a horizontal moving slide (2104), and the upper end of the horizontal moving slide (2104) is respectively equipped with a thread guide joint (2101) and a lifting motor (2120). 10), the front and rear ends of the horizontal movable slide (2104) are respectively installed with a hot knife lifting cylinder (2106) and a broken wire lifting cylinder (2108), the output end of the hot knife lifting cylinder (2106) is fixedly installed with a hot head (2107), the right end of the horizontal movable slide (2104) is installed with a wire guide connecting column (2102), a wire guide (2103), a lifting movable slide (2105), a broken wire unit (2109), a wire feeding active wheel (2111) and a wire feeding pressure line (2112), and the needle plate (2121) is installed on the upper left part of the table top.

2. The fully automatic electric blanket wiring compound machine according to claim 1, characterized in that: The thermal composite unit (22) comprises a needle plate lifting unit (2200) and a flame gun posture control unit (2201); the flame gun posture control unit (2201) comprises a flame gun (2202), a cloth pressing wheel lifting cylinder (2203) and a cloth pressing wheel unit (2204); the needle plate lifting unit (2200) and the flame gun posture control unit (2201) are installed at the upper right part of the table.

3. The fully automatic electric blanket wiring compound machine according to claim 1, characterized in that: The line fixing unit (24) comprises a fixing plate (2400), a lifting cylinder (2401) is installed at the lower front end of the fixing plate (2400), a left hook needle lifting cylinder (2402) and a right hook needle lifting cylinder (2404) are installed at the upper left and upper right ends of the lifting cylinder (2401), a left hook needle assembly unit (2403) and a right hook needle assembly unit (2405) are installed at the upper ends of the left hook needle lifting cylinder (2402) and the right hook needle lifting cylinder (2404), a left wire clamping cylinder (2406) and a right wire clamping cylinder (2407) are installed at the front ends of the fixing plate (2400) mounting seat table.

4. The fully automatic electric blanket wiring compound machine according to claim 1, characterized in that: The cutting area (3) comprises an upper roller lifting unit (31), a lower roller transport unit (32), a cutter walking unit (33), a cutter unit (34) and a material clamping unit (35), and the cutting area (3) is located at the right end of the table.

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