Automatic compounding machine for environment-friendly non-woven base cloth

By designing dust removal components and adjustment brackets in the composite machine, the problems of contact between raw materials and ground and the impact of dust impurities are solved, and more efficient cleaning and operation efficiency is achieved.

CN222972966UActive Publication Date: 2025-06-13SUZHOU HONGYUAN SPECIAL FIBER PROD CO LTD
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Patent Information

Application Number
CN202422136367.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-13
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

During the loading process of existing composite machines, due to different raw material sizes, when there are many raw material circles on the discharge roller, the raw material will contact the ground, affecting the quality of the raw material, and dust and impurities may exist on the surface of the raw material, affecting the subsequent bonding effect.

Method used

An environmentally friendly nonwoven base fabric automatic composite machine is designed, including dust removal components and adjustment brackets. The dust removal assembly automatically sticks the surface of the raw material through the cooperation of the vacuum cleaner and the hard tube to clean up dust and impurities; the adjustment bracket can adjust the height to accommodate raw materials of different roll heights through the cooperation of the engaging assembly.

Benefits of technology

It effectively avoids contact between raw materials and the ground, improves the quality and fitting effect of raw materials; by automatically cleaning dust and impurities, it improves cleaning efficiency and environmental protection performance, and enhances operating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic compounding machine for environment-friendly non-woven base cloth, which relates to the technical field of compounding machines and comprises a compounding machine body, a dust removal component is arranged in the compounding machine body, an adjustable support is mounted on one side of the compounding machine body, and a U-shaped groove is formed in the top of the adjustable support. A guide frame is installed on one side of the adjustable support, a material receiving chamber is installed on the side, away from the adjustable support and the guide frame, of the compound machine body, the adjustable support is composed of a sleeve frame and an extension support, and one end of the extension support is installed in the sleeve frame in an inserted mode through a clamping assembly. The device solves the problems that when the number of turns of raw materials on an existing discharging roller is large, the raw materials make contact with the ground, dust and impurities exist on the surfaces of the raw materials, and the follow-up attaching effect is affected.
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Description

Technical Field

[0001] The utility model belongs to the technical field of a compounding machine, and more specifically, particularly relates to an automatic compounding machine for an environment-friendly non-woven base fabric. Background Art

[0002] A compounding machine is to bond two or more layers of materials together with an adhesive to endow the original materials with new functions. It is often used for materials such as films, aluminum foils, papers, and non-woven fabrics. It can also be compounded with films, sponges, raw materials, etc. Basically, common soft packaging materials are all compounded products.

[0003] Based on the above, the inventor found the following problems: During the feeding process of the existing compounding machine, due to the different sizes of the raw materials to be operated, when there are more turns of the raw materials on the unwinding roller, the raw materials may come into contact with the ground, affecting the quality of the raw materials, and there may be dust and impurities on the surface of the raw materials, which will affect the subsequent laminating effect if directly compounded.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and an automatic compounding machine for an environment-friendly non-woven base fabric is provided, aiming to achieve a more practical value. Summary of the Utility Model

[0005] In order to solve the above technical problems, the utility model provides an automatic compounding machine for an environment-friendly non-woven base fabric to solve the problems that when there are more turns of the raw materials on the existing unwinding roller, the raw materials come into contact with the ground and there are dust and impurities on the surface of the raw materials, affecting the subsequent laminating effect.

[0006] The purpose and effect of the automatic compounding machine for an environment-friendly non-woven base fabric of the utility model are achieved by the following specific technical means:

[0007] An automatic compounding machine for an environment-friendly non-woven base fabric includes a compounding machine body. An air dust removal component is arranged inside the compounding machine body. An adjustable support is installed on one side of the compounding machine body. A U-shaped groove is formed at the top of the adjustable support. A guiding frame is installed on one side of the adjustable support. And a winding chamber is installed on the side of the compounding machine body far away from the adjustable support and the guiding frame. The adjustable support is composed of a sleeve frame and an extension support. One end of the extension support is inserted and installed in the sleeve frame through a clamping component.

[0008] Further, material inlets are arranged on one side of the compounding machine body and the winding chamber respectively. A chamber is arranged at the top of the material inlet. A first spring is arranged inside the chamber. A first limiting plate is arranged at the bottom of the first spring. An L-shaped baffle is arranged at the bottom of the first limiting plate.

[0009] Further, the dust removal assembly includes a set of installation pipes installed inside the composite machine body. A dust suction head is provided on one side of the installation pipe, and a rigid pipe is provided inside the installation pipe. A chamber is provided inside one of the installation pipes, and a second limiting plate is provided inside the chamber. A second spring is provided on one side of the second limiting plate, and the second spring is sleeved around the rigid pipe. A corrugated pipe is provided at the other end of the rigid pipe.

[0010] Further, a dust collector is provided inside the composite machine body. The top of the dust collector is connected to the rigid pipe and the corrugated pipe, and a dust collection bin is provided at the bottom of the dust collector.

[0011] Further, one end of the dust collection bin extends to the surface of the composite machine body, and a handle is installed on the surface of the dust collection bin.

[0012] Further, the clamping assembly includes a groove opened on the side wall of the extension bracket. A raised block is installed through the limiting groove, and a third spring is installed on one side of the raised block inside the groove. A through hole groove is provided through the side wall of the sleeve bracket, and the through hole groove matches the size of the raised block.

[0013] Further, a motor is provided on one side of the material receiving chamber. The output end of the motor extends into the material receiving chamber and is connected to a material receiving roller, and an observation door is provided on the other side of the material receiving chamber.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. Through the cooperation between the second spring, the second limiting plate, the rigid pipe and the corrugated pipe, when the raw material to be compounded passes through the dust suction head, the lower dust suction head fits with the raw material, and the upper dust suction head can automatically fit the surface of the raw material according to the thickness of the raw material, so as to better clean the upper and lower surfaces of the raw material, improve the cleaning effect. Finally, the dust and impurities fall into the dust collection bin at the bottom. The staff can directly use the handle to pull out the dust collection bin, indirectly improving the cleaning efficiency of the composite machine, avoiding the flying of dust and impurities, and improving the environmental protection performance.

[0016] 2. Through the cooperation between the groove, the third spring, the raised block and the through hole groove, when it is necessary to adjust the overall height of the adjustable bracket, press the raised block to make the raised block contract into the groove, and then pull up or press down the extension bracket to the required position. The raised block is forced by the reaction force of the third spring to be clamped into the through hole groove for fixation. Through the above operations, the adjustment of the overall height of the adjustable bracket can be realized, so that the adjustable bracket can be used to operate raw materials with different numbers of rolls and heights, greatly improving the overall operation efficiency. Description of the Drawings

[0017] Figure 1It is a three-dimensional schematic diagram on the right side of an automatic composite machine for an environmentally friendly non-woven base fabric of the present utility model.

[0018] Figure 2 It is a three-dimensional schematic diagram on the left side of an automatic composite machine for an environmentally friendly non-woven base fabric of the present utility model.

[0019] Figure 3 It is a sectional schematic diagram of an automatic composite machine for an environmentally friendly non-woven base fabric of the present utility model.

[0020] Figure 4 It is an automatic composite machine for an environmentally friendly non-woven base fabric of the present utility model Figure 3 and is an enlarged schematic diagram of point A therein.

[0021] Figure 5 It is a sectional schematic diagram of a clamping component of an automatic composite machine for an environmentally friendly non-woven base fabric of the present utility model.

[0022] In the figure, the corresponding relationship between the component names and the drawing reference numbers is as follows:

[0023] 1. Composite machine body; 2. Adjustable bracket; 201. U-shaped groove; 3. Guide frame; 4. Receiving chamber; 5. Sleeve frame; 6. Extension bracket; 7. Feeding port; 8. Spring 1; 9. Limiting plate 1; 10. L-shaped baffle; 11. Installation pipe; 12. Dust suction head; 13. Rigid pipe; 14. Limiting plate 2; 15. Spring 2; 16. Bellows; 17. Dust removal bin; 18. Handle; 19. Groove; 20. Protruding block; 21. Spring 3; 22. Through hole groove; 23. Motor; 24. Receiving roller; 25. Observation door. Specific embodiments

[0024] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0025] Example:

[0026] As shown in the attached Figure 1 to the attached Figure 5 figures:

[0027] The utility model provides an automatic composite machine for an environment-friendly non-woven base fabric, which comprises a composite machine body 1. A dust removal component is arranged inside the composite machine body 1. An adjustable bracket 2 is installed on one side of the composite machine body 1. A U-shaped groove 201 is formed at the top of the adjustable bracket 2. A material feeding roller is installed in the U-shaped groove 201. A guiding frame 3 is installed on one side of the adjustable bracket 2. A material receiving chamber 4 is installed on the side of the composite machine body 1 far away from the adjustable bracket 2 and the guiding frame 3. The material receiving chamber 4 is connected and installed with the composite machine body 1. The adjustable bracket 2 is composed of a sleeve bracket 5 and an extension bracket 6. One end of the extension bracket 6 is inserted and installed in the sleeve bracket 5 through a clamping component.

[0028] Wherein, material ports 7 are arranged on one side of both the composite machine body 1 and the material receiving chamber 4. The material receiving chamber 4 and the composite machine body 1 are communicated through the material ports 7. A chamber is arranged at the top of the material port 7. A first spring 8 is arranged inside the chamber. A first limiting plate 9 is arranged at the bottom of the first spring 8. An L-shaped baffle 10 is arranged at the bottom of the first limiting plate 9. The L-shaped baffle 10 fits the top of the raw material according to the size of the raw material to be composite, so as to facilitate blocking the material port 7, avoid dust and impurities from entering the inside of the composite machine body 1 and the material receiving chamber 4, thus avoiding secondary pollution to the cleaned raw material, improving the overall cleaning effect and increasing the practicability.

[0029] Wherein, the dust removal component comprises a group of installation pipes 11 installed inside the composite machine body 1. A dust suction head 12 is arranged on one side of the installation pipe 11. A rigid pipe 13 is arranged inside the installation pipe 11. A chamber is arranged inside one of the installation pipes 11. A second limiting plate 14 is arranged inside the chamber. A second spring 15 is arranged on one side of the second limiting plate 14. The second spring 15 is sleeved around the periphery of the rigid pipe 13. A corrugated pipe 16 is arranged at the other end of the rigid pipe 13.

[0030] Wherein, a dust collector is arranged inside the composite machine body 1. The top of the dust collector is connected with the rigid pipe 13 and the corrugated pipe 16. A dust removal bin 17 is arranged at the bottom of the dust collector.

[0031] Wherein, one end of the dust removal bin 17 extends to the surface of the composite machine body 1. A handle 18 is installed on the surface of the dust removal bin 17. Through the cooperation among the second spring 15, the second limiting plate 14, the rigid pipe 13 and the corrugated pipe 16, when the raw material to be composite passes through the dust suction head 12, the lower dust suction head 12 fits the raw material, and the upper dust suction head 12 can automatically fit the surface of the raw material according to the thickness of the raw material, so as to better clean the upper and lower surfaces of the raw material, improve the cleaning effect. Finally, the dust and impurities fall into the bottom dust removal bin 17, and the staff can directly use the handle 18 to draw out the dust removal bin 17, indirectly improving the cleaning efficiency of the composite machine, avoiding the flying of dust and impurities and improving the environmental protection performance.

[0032] Among them, the engaging component includes a groove 19 formed on the side wall of the extension bracket 6. The groove 19 is provided with a protruding block 20 through a limiting groove, and a third spring 21 is installed on one side of the protruding block 20 within the groove 19. A through-hole groove 22 is provided through the side wall of the sleeve bracket 5, and the through-hole groove 22 is matched with the protruding block 20 in size. Through the cooperation among the groove 19, the third spring 21, the protruding block 20, and the through-hole groove 22, when it is necessary to adjust the overall height of the adjustable bracket 2, the protruding block 20 is pressed to make the protruding block 20 contract into the groove 19, and then the extension bracket 6 is pulled up or pressed down to the required position. Then, under the reaction force of the third spring 21, the protruding block 20 is forced to engage into the through-hole groove 22 for fixation. Through the above operations, the adjustment of the overall height of the adjustable bracket 2 can be realized, so that the adjustable bracket 2 can be used to operate raw materials with different numbers of rolls and heights, greatly improving the overall operation efficiency.

[0033] Among them, a motor 23 is provided on one side of the material receiving chamber 4. The output end of the motor 23 extends into the material receiving chamber 4 and is connected to a material receiving roller 24, and an observation door 25 is provided on the other side of the material receiving chamber 4.

[0034] The specific usage mode and function of this embodiment:

[0035] First, check the integrity of this device, then install this device on a horizontal plane. Then, when there are a large number of turns of raw materials on the feeding roller and the raw materials come into contact with the ground, which affects the quality of the raw materials, through the cooperation among the groove 19, the third spring 21, the raised block 20 and the through-hole groove 22. When it is necessary to adjust the overall height of the adjustable support 2, press the raised block 20 to make the raised block 20 contract into the groove 19. Then, pull up or press down the extension support 6 to the required position. The raised block 20 is forced by the reaction force of the third spring 21 to snap into the through-hole groove 22 for fixation. Through the above operations, the adjustment of the overall height of the adjustable support 2 can be achieved, so that the adjustable support 2 can be installed to operate raw materials with different coil heights, greatly improving the overall operation efficiency. Then, the raw materials to be compounded pass through the guide frame 3 to the material inlet 7 on one side of the compounding machine body 1. The L-shaped baffle 10 fits the top of the raw materials according to the size of the raw materials to be compounded, which is convenient for blocking the material inlet 7 to prevent dust and impurities from entering the inside of the compounding machine body 1 and the receiving chamber 4, thus avoiding secondary pollution to the cleaned raw materials, improving the overall cleaning effect and increasing the practicability. Then, through the cooperation among the second spring 15, the second limiting plate 14, the hard pipe 13 and the corrugated pipe 16. When the raw materials to be compounded pass through the dust suction head 12, the lower dust suction head 12 fits the raw materials, and the upper dust suction head 12 can automatically fit the surface of the raw materials according to the thickness of the raw materials, so as to better clean the upper and lower surfaces of the raw materials and improve the cleaning effect. Finally, the dust and impurities fall into the dust removal bin 17 at the bottom. The staff can directly pull out the dust removal bin 17 using the handle 18, indirectly improving the cleaning efficiency of this compounding machine, preventing dust and impurities from flying, and improving the environmental protection performance. Then, the compounding mechanism in the compounding machine body 1 compounds the raw materials. Finally, the compounded raw materials enter the receiving chamber 4 through the material inlet 7 on one side of the receiving chamber 4 and are then installed on the receiving roller 24. The motor 23 is started to wind up the compounded raw materials. The staff can observe through the observation door 25. After the winding is completed, the staff can open the observation door 25 for processing.

[0036] The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the present invention and its practical applications, and to enable those of ordinary skill in the art to understand the present invention so as to design various embodiments with various modifications suitable for specific purposes.

Claims

1. An automatic laminating machine for environmentally friendly nonwoven fabrics, comprising a laminating machine body (1), characterized in that: A dust removal component is provided inside the compound machine body (1); an adjustable bracket (2) is installed on one side of the compound machine body (1); a U-shaped groove (201) is provided on the top of the adjustable bracket (2); a guide frame (3) is installed on one side of the adjustable bracket (2); and a material receiving chamber (4) is installed on the compound machine body (1) on a side away from the adjustable bracket (2) and the guide frame (3); the adjustable bracket (2) is composed of a sleeve frame (5) and an extension bracket (6); one end of the extension bracket (6) is inserted and installed in the sleeve frame (5) through a snap-fit ​​component.

2. The environmentally friendly nonwoven fabric automatic laminating machine as claimed in claim 1, characterized in that: A material port (7) is provided on one side of the compound machine body (1) and the material receiving chamber (4); a chamber is provided on the top of the material port (7); a spring (8) is provided in the chamber; a limit plate (9) is provided at the bottom of the spring (8); and an L-shaped baffle (10) is provided at the bottom of the limit plate (9).

3. The automatic laminating machine for environmentally friendly nonwoven fabrics according to claim 2, characterized in that: The dust removal component comprises a group of mounting tubes (11) mounted inside the compound machine body (1), a dust suction head (12) being provided on one side of the mounting tubes (11), a hard tube (13) being provided inside the mounting tubes (11), a chamber being provided inside one of the mounting tubes (11), a second limit plate (14) being provided inside the chamber, a second spring (15) being provided on one side of the second limit plate (14), the second spring (15) being sleeved on the outer periphery of the hard tube (13), and a bellows (16) being provided at the other end of the hard tube (13).

4. The automatic laminating machine for environmentally friendly nonwoven fabrics according to claim 3, characterized in that: A dust collector is provided inside the compound machine body (1); the top of the dust collector is connected to a hard pipe (13) and a bellows (16); and the bottom of the dust collector is provided with a dust removal bin (17).

5. The automatic laminating machine for environmentally friendly nonwoven fabrics according to claim 4, characterized in that: One end of the dust removal bin (17) extends to the surface of the compound machine body (1), and a handle (18) is installed on the surface of the dust removal bin (17).

6. The automatic laminating machine for environmentally friendly nonwoven fabrics according to claim 5, characterized in that: The engaging assembly comprises a groove (19) formed on the side wall of the extension bracket (6), a protruding block (20) being installed in the groove (19) via a limiting groove, and a spring three (21) being installed in the groove (19) on one side of the protruding block (20), and a through hole groove (22) penetrating the side wall of the sleeve frame (5), and the through hole groove (22) matches the size of the protruding block (20).

7. An environmentally friendly nonwoven fabric automatic laminating machine as claimed in claim 6, characterized in that: A motor (23) is provided on one side of the material receiving chamber (4), an output end of the motor (23) extends to the material receiving chamber (4) and is connected to a material receiving roller (24), and an observation door (25) is provided on the other side of the material receiving chamber (4).