Power-adjustable intelligent production device

By designing an intelligent production device with adjustable power and using a power regulator to control the power output of the servo motor, the problem that the existing conveyor lines cannot adapt to different product needs is solved, and the production efficiency improvement and production process optimization is achieved.

CN222974138UActive Publication Date: 2025-06-13GUIZHOU SHANGJIANG PRINTING & PACKAGING TECH CO LTD
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Patent Information

Application Number
CN202422064684.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-13
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

In the printing and packaging industry, existing conveyor lines with fixed power and speed cannot adapt to the time difference required for different products during assembly and forming, resulting in frequent wait and stacking of assembly and forming sections, resulting in waste of production processes, reducing production efficiency and increasing workers' labor intensity.

Method used

A smart production device with adjustable power is designed, including a lower conveyor rack and an upper conveyor rack, which is installed with a lower servo motor and an upper servo motor respectively. The power output of the servo motor is controlled through a power regulator to achieve flexible adjustment of the power and speed of the conveyor line.

Benefits of technology

Through the control of the power regulator, the intelligent production device can flexibly adjust the power and speed of the conveyor line according to the needs of different products, reduce waiting and accumulation in the production process, improve production efficiency, reduce waste in the production process, and reduce labor intensity for workers.

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Abstract

The utility model relates to the technical field of conveying lines, and discloses a power-adjustable intelligent production device which comprises a lower conveying frame, a lower servo motor is arranged on the lower conveying frame, the output end of the motor is connected with a lower speed reducer, a plurality of groups of lower rollers are arranged in the frame, lower belts are connected among the rollers, and the speed reducer is connected with a roller. An upper servo motor is arranged on the upper conveying frame, an output end of the motor is connected with an upper speed reducer, a plurality of groups of upper rollers are arranged in the frame, a belt is connected among the rollers, and the speed reducer is connected with a roller. And the arranged power regulator can flexibly adjust the power and speed of the conveying line according to different product assembly requirements. And the waiting and stacking phenomena in the production process can be effectively reduced, the production efficiency is improved, the waste of the production process is reduced, and the labor intensity of workers is relieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveyor lines, and particularly to an intelligent production device with adjustable power. Background Art

[0002] In the printing and packaging industry, conveyor lines are usually used in the assembly and forming section of packaging boxes, and the power and speed of these conveyor lines are fixed. Since different products require different times in the assembly and forming process, this non-adjustable conveyor line cannot meet the assembly requirements of all types of products. This has led to frequent waiting and stacking phenomena in the assembly and forming section, resulting in varying degrees of waste in the production process, reduced production efficiency, and increased labor intensity of workers.

[0003] Therefore, based on the above technical problems, it is necessary for those skilled in the art to develop an intelligent production device with adjustable power. Content of the Utility Model

[0004] The purpose of the utility model is to provide an intelligent production device with adjustable power to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A technical solution of an intelligent production device with adjustable power includes a lower conveyor frame, on which a lower servo motor is installed. The output end of the lower servo motor is connected to a lower speed reducer. Multiple groups of lower conveyor rollers are arranged inside the lower conveyor frame, and the multiple groups of lower conveyor rollers are connected by a lower conveyor belt. The output end of the lower speed reducer is connected to one of the lower conveyor rollers. An upper conveyor frame is arranged above the lower conveyor frame, on which an upper servo motor is installed. The output end of the upper servo motor is connected to an upper speed reducer. Multiple groups of upper conveyor rollers are installed inside the upper conveyor frame, and the multiple groups of upper conveyor rollers are connected by an upper conveyor belt. The output end of the upper speed reducer is connected to one of the upper conveyor rollers.

[0007] As a preferred technical solution, a power regulator is installed on the lower conveyor frame, and the power regulator is respectively connected to the upper servo motor and the lower servo motor.

[0008] As a preferred technical solution, the shaft ends of multiple groups of the lower conveyor rollers are connected to the lower conveyor frame through lower bearing seats.

[0009] As a preferred technical solution, the shaft ends of multiple groups of the upper conveyor rollers are connected to the upper conveyor frame through upper bearing seats.

[0010] As a preferred technical solution, supports are arranged on both sides of the lower conveyor frame, and columns are installed outside the supports.

[0011] As a preferred technical solution, extension frames are provided on both sides of the upper conveying frame, and the extension frames are connected to the lower conveying frame.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] (1) The present utility model is an intelligent production device with adjustable power. The provided power regulator can flexibly adjust the power and speed of the conveying line according to different product assembly requirements. It can effectively reduce the waiting and stacking phenomena during the production process, improve production efficiency, reduce waste in the production process, and reduce the labor intensity of workers.

[0014] (2) The present utility model is an intelligent production device with adjustable power. The lower conveying frame and the upper conveying frame are designed in a double-layer structure. The structure of the device is reasonably designed. The connection of the lower conveying frame and the upper conveying frame through the columns and the extension frames ensures the stability and reliability of the conveying device. At the same time, it can achieve double-layer conveying within a limited floor area, greatly improving the space utilization rate. In addition, the double-layer design also allows different heights or different types of packaging boxes to be processed simultaneously, enhancing the flexibility and versatility of the equipment and greatly improving the processing efficiency. Description of the Drawings

[0015] Figure 1 It is a schematic diagram of the overall structure of an intelligent production device with adjustable power;

[0016] Figure 2 It is a schematic diagram of the internal structure of an intelligent production device with adjustable power.

[0017] In the reference numerals of the drawings: 11, lower conveying frame; 12, support; 13, column; 21, lower servo motor; 22, lower speed reducer; 23, lower conveying roller; 24, lower conveying belt; 25, lower bearing seat; 3, power regulator; 41, extension frame; 42, upper conveying frame; 43, upper servo motor; 44, upper speed reducer; 45, upper conveying roller; 46, upper conveying belt; 47, upper bearing seat. Detailed Embodiments

[0018] The features and exemplary embodiments of various aspects of the present utility model will be described in detail below. In order to make the purpose, technical solutions and advantages of the present utility model clearer, the following further describes the present utility model in detail with reference to the accompanying drawings and specific embodiments. For those skilled in the art, the present utility model can be implemented without some of these specific details. The following description of the embodiments is only to provide a better understanding of the present utility model by showing examples of the present utility model.

[0019] Such as Figure 1-2As shown in the figure, the utility model provides a technical solution for an intelligent production device with adjustable power: It includes a lower conveyor frame 11, on which a lower servo motor 21 is installed, and the output end of the lower servo motor 21 is connected to a lower speed reducer 22. Multiple groups of lower conveyor rollers 23 are arranged inside the lower conveyor frame 11, and these lower conveyor rollers 23 are connected by a lower conveyor belt 24. The output end of the lower speed reducer 22 is connected to one of the lower conveyor rollers 23, and the shaft ends of multiple groups of lower conveyor rollers 23 are all connected to the lower conveyor frame 11 through lower bearing seats 25.

[0020] Above the upper conveyor frame 42, an upper servo motor 43 is provided, and the output end of the upper servo motor 43 is connected to an upper speed reducer 44. Multiple groups of upper conveyor rollers 45 are installed inside the upper conveyor frame 42, and these upper conveyor rollers 45 are connected by an upper conveyor belt 46. The output end of the upper speed reducer 44 is connected to one of the upper conveyor rollers 45, and the shaft ends of multiple groups of upper conveyor rollers 45 are all connected to the upper conveyor frame 42 through upper bearing seats 47.

[0021] Furthermore, supports 12 are arranged on both sides of the lower conveyor frame 11, and columns 13 are installed on the outer sides of the supports 12. The columns 13 not only enhance the stability of the lower conveyor frame 11 but also provide additional support for the entire conveying device.

[0022] Furthermore, extension frames 41 are arranged on both sides of the upper conveyor frame 42, and the extension frames 41 are connected to the lower conveyor frame 11. This design enables the upper conveyor frame 42 to be effectively extended, thereby achieving a longer conveying distance within a limited space.

[0023] Furthermore, the power regulator 3 can precisely adjust the speed of the entire conveying device by controlling the power output of the upper servo motor 43 and the lower servo motor 21. This adjustment function enables the conveying device to flexibly adjust its working state according to different production requirements, thereby improving production efficiency and flexibility.

[0024] According to the above solution, in this embodiment, first, the products to be processed are respectively placed at the starting positions of the lower conveyor frame 11 and the upper conveyor frame 42 according to size requirements. The lower servo motor 21 and the upper servo motor 43 are started, so that the lower conveyor rollers 23 and the upper conveyor rollers 45 start to rotate. Driven by the lower conveyor rollers 23 and the upper conveyor rollers 45, the products move forward along the lower conveyor belt 24 and the upper conveyor belt 46.

[0025] The power regulator 3 adjusts the power of the upper servo motor 43 and the lower servo motor 21 according to the set parameters and adjusts their operating speeds.

[0026] When the products complete all processing or inspection procedures, they finally reach the ends of the lower conveyor frame 11 and the upper conveyor frame 42.

[0027] The conveying device of the present utility model is not only applicable to continuous conveying on the production line, but also can be modularly combined according to actual needs to adapt to different production environments and product types. Through reasonable design and optimization, the conveying device can achieve a production process with high efficiency and low energy consumption, bringing significant economic benefits to production enterprises.

[0028] The above content is only a preferred implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person with corresponding skills in the technical field, based on the technical framework and core concept disclosed by the present utility model, making equivalent replacements or modifications shall be included within the protection scope of the present utility model.

[0029] In the description of the present utility model, it should be clear that terms such as "coaxial", "bottom", "one end", "top", "middle", "the other end", "up", "one side", "top", "inside", "front part", "center", "both ends", etc. are only used for description based on the relative positions or directions shown in the drawings, aiming to simplify the description process, rather than limiting the actual positions, directions or structures of the devices or components. Therefore, they should not be regarded as a constraint on the present utility model.

[0030] At the same time, in the present utility model, unless otherwise clearly stated, terms such as "installed", "set", "connected", "fixed", "swivelly connected", etc. shall be understood in a broad sense. They may represent fixed connections, may also represent detachable connections, and may even represent the integral molding of two components; they may represent mechanical connections, may also represent electrical connections; they may represent direct connections, may also represent indirect connections through a certain medium; they may also represent the internal communication between two components or their interaction relationships. For those skilled in the art, they should be able to understand the specific meanings of these terms in the present utility model according to the specific situations.

[0031] In addition, the embodiments described herein are only examples, aiming to better illustrate the basic principles and practical applications of the present utility model, rather than limiting its application scope. According to the above description, various forms of modifications and changes can be made. Therefore, all modifications, equivalent replacements, improvements, etc. made within the spirit and principle framework of the present utility model shall be regarded as falling within the protection scope of the present utility model.

Claims

1. A power-adjustable intelligent production device, characterized in that: The invention comprises a lower conveying frame (11), on which a lower servo motor (21) is mounted, the output end of the lower servo motor (21) is connected to a lower reducer (22), a plurality of groups of lower conveying rollers (23) are arranged in the lower conveying frame (11), the plurality of groups of lower conveying rollers (23) are connected to each other via a lower conveying belt (24), the output end of the lower reducer (22) is connected to one of the lower conveying rollers (23), an upper conveying frame (42) is arranged above the lower conveying frame (11), an upper servo motor (43) is mounted on the upper conveying frame (42), the output end of the upper servo motor (43) is connected to an upper reducer (44), a plurality of groups of upper conveying rollers (45) are mounted in the upper conveying frame (42), the plurality of groups of upper conveying rollers (45) are connected to each other via an upper conveying belt (46), the output end of the upper reducer (44) is connected to one of the upper conveying rollers (45).

2. The power-adjustable intelligent production device according to claim 1, characterized in that: A power regulator (3) is installed on the lower conveying frame (11), and the power regulator (3) is connected to the upper servo motor (43) and the lower servo motor (21) respectively.

3. The power-adjustable intelligent production device according to claim 1, characterized in that: The shaft ends of the multiple groups of lower conveying rollers (23) are connected to the lower conveying frame (11) through the lower bearing seat (25).

4. The power-adjustable intelligent production device according to claim 1, characterized in that: The shaft ends of the plurality of groups of upper conveying rollers (45) are connected to the upper conveying frame (42) via an upper bearing seat (47).

5. The power-adjustable intelligent production device according to claim 1, characterized in that: Supports (12) are arranged on both sides of the lower conveying frame (11), and columns (13) are installed outside the supports (12).

6. The power-adjustable intelligent production device according to claim 1, characterized in that: Extension frames (41) are arranged on both sides of the upper conveying frame (42), and the extension frames (41) are connected to the lower conveying frame (11).