Monitoring and deviation rectifying frame for mining conveying belt

By designing a mining conveyor belt monitoring and correction frame, using external frames, support blocks, sensors and other components to monitor and correct the conveyor belt in real time, the equipment shutdown caused by the conveyor belt deviation is solved, and transportation stability and equipment efficiency are improved.

CN222974215UActive Publication Date: 2025-06-13SUZHOU KERUI ELECTRICAL APPLIANCE CO LTD
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Patent Information

Application Number
CN202421458794.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-06-13
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

During use, mining conveyor belts are prone to deviation due to inaccurate installation, ineffective operation, material impact, load changes and other factors, resulting in equipment shutdown and calibration, affecting normal work and efficiency.

Method used

A mining conveyor belt monitoring and correction frame is designed, including an outer frame, support block, fixed support wheel, movable support wheel, limit rod, slider, servo motor, threaded column, ball wire block and color sensor. Through the cooperation of these components, the conveyor belt can be monitored and corrected in real time.

Benefits of technology

Real-time monitoring and correction of mining conveyor belts is realized, the frequency of equipment shutdown calibration is reduced, and the transportation stability of conveyor belts and the working efficiency of equipment is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mining conveying belt monitoring and deviation rectifying frame, and relates to the technical field of mining conveying belts, in particular to the mining conveying belt monitoring and deviation rectifying frame which comprises an outer frame, two supporting blocks are installed on the outer frame, and fixed supporting wheels are supported in the two supporting blocks. Limiting rods are fixedly installed on the upper face and the lower face of an inner cavity of the outer frame, the inner sides of the limiting rods are movably sleeved with sliding blocks, and a servo motor is fixedly installed on the lower sliding block. According to the mining conveying belt monitoring and deviation rectifying frame, the outer frame is arranged, a fixed supporting wheel is supported in the outer frame through a supporting block, meanwhile, a limiting rod is arranged in the outer frame, the movement track of the sliding blocks can be limited through the limiting rod, a servo motor and a threaded column are arranged between the two sliding blocks, the position of a ball screw block can be controlled, and the deviation rectifying effect is improved. And therefore, the inclination of the two movable supporting wheels is controlled correspondingly, deviation correction can be conducted on the belt conveniently, and equipment is convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of mine conveyor belts, and specifically relates to a monitoring and deviation correcting frame for mine conveyor belts. Background Technique

[0002] The belt conveyor for coal mines mainly refers to the belt conveyor used in the processes of coal mining, production, transportation, and processing. The belt conveyor for coal mines has the characteristics of large transportation volume, complex working environment, strong bearing capacity, and long transportation distance. It is widely used in the main coal-producing areas of China, such as Shanxi, Inner Mongolia, Xinjiang, Shandong, etc. The belt conveyor for coal mines can not only be used in the process of coal production and processing, but also be applicable to the production and processing processes of other minerals. In terms of energy consumption, it can effectively reduce energy consumption and provide economic benefits, and can save more energy and protect the environment compared with the automobile transportation method.

[0003] During the use of the mine conveyor belt, the belt deviation may be caused by various factors such as inaccurate installation of the belt conveyor, inflexible operation, material impact, load change, uneven elongation rate of the belt cross-section, etc. After the belt deviates, in order to ensure the safety and stability of transportation, the machine usually needs to be stopped for calibration, which affects the normal operation and working efficiency of the equipment. In order to improve the transportation stability of the conveyor belt, for this reason, we propose a monitoring and deviation correcting frame for mine conveyor belts. Content of the Utility Model

[0004] In view of the deficiencies of the prior art, the utility model provides a monitoring and deviation correcting frame for mine conveyor belts, which solves the problems raised in the above background technique.

[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: A monitoring and deviation correcting frame for mine conveyor belts includes an outer frame. Two support blocks are installed on the upper surface of the outer frame. A fixed support wheel is supported inside the two support blocks. The upper and lower surfaces of the inner cavity of the outer frame are fixedly installed with limit rods. A slider is movably sleeved inside the limit rods. A servo motor is fixedly installed on the upper surface of the lower slider. The top end of the output shaft of the servo motor is fixedly connected with a threaded column. A ball screw block is movably sleeved outside the threaded column. An active block is fixedly connected to the outside of the ball screw block. An active support wheel is movably supported between the active block and the support block.

[0006] Optionally, a color sensor is fixedly installed above the inner bottom surface of the outer frame. A conveyor belt is supported on the upper surfaces of the fixed support wheel and the active support wheel. An induction color strip is coated on the middle part of the bottom surface of the conveyor belt.

[0007] Optionally, the fixed support wheel is located near the middle position at the bottom of the inner cavity of the outer frame, and the outer height value of the active support wheel is greater than the middle height value.

[0008] Optionally, the top end of the threaded post is movably sleeved inside the upper slider, and the vertical cross-section of the outer frame is U-shaped.

[0009] Optionally, the induction color strip is located above the three color sensors, and the three color sensors are located at the middle position inside the outer frame.

[0010] The utility model provides a monitoring and deviation-correcting frame for a mine conveyor belt, which has the following beneficial effects:

[0011] 1. For this monitoring and deviation-correcting frame of the mine conveyor belt, through the setting of the outer frame, a fixed support wheel is supported inside the outer frame by a support block, and at the same time, a limiting rod is arranged inside the outer frame. The limiting rod can be used to limit the movement track of the slider. A servo motor and a threaded post are arranged between the two sliders, which can control the position of the ball screw block, and then respectively control the inclination of the two movable support wheels, so as to facilitate the deviation correction of the belt and the use of the equipment.

[0012] 2. For this monitoring and deviation-correcting frame of the mine conveyor belt, by supporting a color sensor inside the outer frame, the fixed support wheel and the movable support wheel support the conveyor belt above, and an induction color strip is coated on the bottom surface of the conveyor belt and is located above the three color sensors. During the use process, if the conveyor belt deviates, the cooperation of the three color sensors can timely monitor the deviation direction, and then cooperate with the two movable support wheels to complete the deviation correction. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic structural diagram of the utility model;

[0014] Figure 2 is a schematic structural diagram of the disassembled utility model;

[0015] Figure 3 is a schematic structural diagram of the movable support wheel of the utility model;

[0016] Figure 4 is a schematic structural diagram of the conveyor belt of the utility model.

[0017] In the figure: 1. Outer frame; 2. Support block; 3. Fixed support wheel; 4. Movable support wheel; 5. Limiting rod; 6. Slider; 7. Servo motor; 8. Threaded post; 9. Ball screw block; 10. Movable block; 11. Color sensor; 12. Conveyor belt; 13. Induction color strip. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0019] Please refer to Figures 1 to 4 , the present utility model provides a technical solution: a monitoring and deviation-correcting frame for a mine conveyor belt, including an outer frame 1. Two support blocks 2 are installed on the upper surface of the outer frame 1. A fixed support wheel 3 is supported inside the two support blocks 2. The fixed support wheel 3 is located near the middle position at the bottom of the inner cavity of the outer frame 1. The height value of the outer side of the movable support wheel 4 is greater than the height value of the middle part. The cooperation of the fixed support wheel 3 and the movable support wheel 4 can support the conveyor belt 12, thereby facilitating the transportation of coal blocks. At the same time, the fixed support wheel 3 in the middle mainly plays a supporting role, while the setting of the movable support wheel 4 plays a role in cooperating to control and correct the deviation of the belt, and can conveniently complete the correction of the belt during the transportation process of the belt. The upper and lower surfaces of the inner cavity of the outer frame 1 are fixedly installed with limit rods 5. A slider 6 is movably sleeved inside the inner side of the limit rod 5. The top end of the threaded column 8 is movably sleeved inside the upper slider 6. The vertical cross-section of the outer frame 1 is U-shaped. The setting of the limit rod 5 plays a role in restricting the movement of the slider 6. Using the cooperation of the limit rod 5 and the slider 6, the position of the ball screw block 9 can be adapted. When the ball screw block 9 is close to the upper part, the ball screw block 9 will be close to the middle of the outer frame 1, and when the ball screw block 9 is close to the lower part, the ball screw block 9 will be close to the outer side of the outer frame 1. A servo motor 7 is fixedly installed on the upper surface of the lower slider 6. The top end of the output shaft of the servo motor 7 is fixedly connected to a threaded column 8. A ball screw block 9 is movably sleeved outside the threaded column 8. The outer side of the ball screw block 9 is fixedly connected to a movable block 10. A movable support wheel 4 is movably supported between the movable block 10 and the support block 2. For the angles of the two movable support wheels 4, the output shaft of the servo motor 7 in the offset direction drives the threaded column 8 to rotate. During the rotation of the threaded column 8, the ball screw block 9 outside the threaded column 8 moves upward. The ball screw block 9 will drive the upper part of the movable support wheel 4 to rise, increasing the angle between the movable support wheel 4 and the horizontal plane, and decreasing the angle between the other movable support wheel 4 and the horizontal plane, and then slowly guiding the belt to reset.

[0020] A color sensor 11 is fixedly installed above the inner bottom surface of the outer frame 1. The fixed support wheel 3 and the movable support wheel 4 support a conveyor belt 12. An induction color strip 13 is coated on the middle part of the bottom surface of the conveyor belt 12. After the conveyor belt 12 is offset, the induction color strip 13 below the conveyor belt 12 will move to the outside above the color sensor 11. One of the two color sensors 11 will no longer be able to sense the induction color strip 13, and then the offset direction of the conveyor belt 12 can be judged, and then the deviation correction is completed by cooperating with the movable support wheel 4. The induction color strip 13 is located above the three color sensors 11, and the three color sensors 11 are located at the middle position inside the outer frame 1.

[0021] In summary, for the mine conveyor belt monitoring and deviation correction frame, during use, first, during the conveying process, the cooperation of the fixed support wheel 3 and the movable support wheel 4 will support the conveyor belt 12. When the conveyor belt 12 runs off track under the impact of materials, load changes, etc. during the continuous conveying of coal blocks, first, the induction color strip 13 below the conveyor belt 12 will move to the outside above the color sensor 11. One of the two color sensors 11 will no longer be able to sense the induction color strip 13. Subsequently, the deviation direction of the conveyor belt 12 can be judged, and then the angles of the two movable support wheels 4 are controlled. The output shaft of the servo motor 7 in the deviation direction drives the threaded column 8 to rotate. During the rotation of the threaded column 8, the ball screw block 9 outside the threaded column 8 moves upward. The ball screw block 9 drives the upper part of the movable support wheel 4 to rise, increasing the angle between the movable support wheel 4 and the horizontal plane, and decreasing the angle between the other movable support wheel 4 and the horizontal plane. Then, the belt is slowly guided back to its original position, and that's it.

[0022] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Moreover, the terms "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0023] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mining conveyor belt monitoring and correction frame, comprising an outer frame (1), characterized in that: Two support blocks (2) are installed on the top of the outer frame (1), and the two support blocks (2) are internally supported with fixed support wheels (3). A limit rod (5) is fixedly installed on the upper and lower sides of the inner cavity of the outer frame (1), and a slider (6) is movably mounted on the inner side of the limit rod (5). A servo motor (7) is fixedly installed on the top of the slider (6) below. The top end of the output shaft of the servo motor (7) is fixedly connected with a threaded column (8), and the outer side of the threaded column (8) is movably mounted with a ball screw block (9). The outer side of the ball screw block (9) is fixedly connected with a movable block (10), and a movable support wheel (4) is movably supported between the movable block (10) and the support block (2).

2. The mining conveyor belt monitoring and correction frame according to claim 1 is characterized in that: A color sensor (11) is fixedly mounted above the inner bottom surface of the outer frame (1), a conveyor belt (12) is supported above the fixed support wheel (3) and the movable support wheel (4), and a sensing color ribbon (13) is coated in the middle of the bottom surface of the conveyor belt (12).

3. The mining conveyor belt monitoring and correction frame according to claim 1 is characterized in that: The fixed support wheel (3) is located at the bottom of the inner cavity of the outer frame (1) near the middle, and the outer height of the movable support wheel (4) is greater than the middle height.

4. The mining conveyor belt monitoring and correction frame according to claim 1 is characterized in that: The top end of the threaded column (8) is movably sleeved inside the upper slider (6), and the vertical section of the outer frame (1) is quasi-U-shaped.

5. The mining conveyor belt monitoring and correction frame according to claim 2 is characterized in that: The sensing color band (13) is located above the three color sensors (11), and the three color sensors (11) are located in the middle of the inner part of the outer frame (1).