Plastic part box tray discharging structure

By designing a cutting structure including a frame, an electric slide rail, a cylinder, a pneumatic suction nozzle and a pallet, the problem of time error and low efficiency caused by manual operation of box tray cutting in the prior art is solved, and automatic cutting is achieved and production efficiency is improved.

CN222974328UActive Publication Date: 2025-06-13WUXI NAJING TECH CO LTD
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Patent Information

Application Number
CN202421714387.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-06-13
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

During the production process of existing plastic parts, the unloading of the box tray requires manual operation, which leads to time errors. When the box tray is fast, it is difficult to keep up with manual operation, which affects efficiency and requires shutdown to replace the box tray.

Method used

A cutting structure including a frame, an electric slide rail, a cylinder, a pneumatic suction nozzle and a pallet is designed. The pneumatic suction nozzle is driven by the electric slide rail and the cylinder to absorb and place plastic parts, and the pallets are driven alternately by the reciprocating electric slide rail to achieve automatic cutting.

Benefits of technology

Automatic alternating operation of the box disc is realized, reducing manual operation errors, saving time in replacing the box disc, improving production efficiency, and avoiding downtime operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plastic part box tray blanking structure, which is applied to the field of blanking structures and comprises a rack I. The top of the rack I is respectively provided with left and right electric slide rails, front and back electric slide rails, an air cylinder, a pneumatic suction nozzle and a guide rail; the front-and-back electric sliding rail drives the left-and-right electric sliding rail to move front and back, the left-and-right electric sliding rail drives the air cylinder and the pneumatic suction nozzle to move left and right, the air cylinder drives the pneumatic suction nozzle to vertically suck a plastic part, and the plastic part can be placed on the top of the box disc through the front-and-back electric sliding rail, the left-and-right electric sliding rail and the air cylinder. A first reciprocating electric sliding rail is arranged at the top of a second rack to drive a first tray to do reciprocating motion, a second reciprocating electric sliding rail drives a second tray to do reciprocating motion, and the mode that the first tray is low and the second tray is high is adopted; the first tray, the second tray and the boxes on the tops of the first tray and the second tray can be driven to work alternately through the first reciprocating electric sliding rail and the second reciprocating electric sliding rail.
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Description

Technical Field

[0001] The utility model relates to the field of blanking structures, in particular to a plastic box tray blanking structure. Background Art

[0002] At present, after the production of plastic parts, they are stacked in boxes to facilitate subsequent packaging or other processing; in the existing plastic parts boxing process, the suction nozzle is driven horizontally and vertically to move forward, backward, left and right, and the suction nozzle is pushed up and down by the cylinder to complete the boxing. After the boxing is completed, it is necessary to manually unload the box tray behind the box, and then manually replace the box tray for the next boxing. During this box tray replacement process, there is a time error between unloading and loading. When the boxing speed is too fast, manual operation may not be able to keep up with the rhythm, or the machine may need to be stopped for replacement, affecting efficiency. In order to solve the above problems, we propose a plastic parts box tray unloading structure. Utility Model Content

[0003] The utility model aims to provide a plastic parts box tray unloading structure, which has the advantages of saving the time of replacing the box tray and improving the efficiency.

[0004] The above technical purpose of the utility model is achieved through the following technical solutions: a plastic parts box tray unloading structure, including a frame one, the top of the frame one is respectively provided with left and right electric slide rails, front and rear electric slide rails, a cylinder, a pneumatic suction nozzle and a guide rail, one side of the frame one is fixedly connected to a frame two, the top of the frame two is respectively provided with a tray one and a tray two, the bottom of the tray one is slidably connected to two reciprocating electric slide rails one, and the bottom of the tray two is slidably connected to two reciprocating electric slide rails two.

[0005] By adopting the above technical scheme, by setting left and right electric slides, front and rear electric slides, cylinders and pneumatic suction nozzles and using multiple slides, it is possible to absorb, lift and move plastic parts and place them on the box trays on top of tray one and tray two; by setting tray one, tray two, reciprocating electric slide one and reciprocating electric slide two and using multiple slides, the alternation of box trays can be completed automatically, avoiding errors caused by manual operation.

[0006] The utility model is further configured as follows: the bottom of the front and rear electric slide rails are installed with the frame, and the interior of the front and rear electric slide rails is slidably connected with the left and right electric slide rails through a slide table.

[0007] The above technical solution is adopted to drive the left and right electric slide rails, the support frame and the cylinder to move forward and backward through the arrangement of the front and rear electric slide rails and the slide table.

[0008] The utility model is further configured as follows: one side of the left and right electric slide rails is slidably connected to a support frame via a slide table, and the cylinder is fixedly installed inside the support frame.

[0009] With the above technical solution, through the arrangement of the left and right electric slide rails and the slide table, it is used to drive the support frame and the cylinder inside it to move left and right. Through the arrangement of the support frame, it is used to support and fix the cylinder.

[0010] The present utility model is further arranged as follows: the output end of the cylinder does not contact the support frame, the output end of the cylinder is installed with a pneumatic suction nozzle through a bracket, and the number of the pneumatic suction nozzles is at least four.

[0011] With the above technical solution, through the arrangement of the cylinder, it is used to drive the pneumatic suction nozzle to adsorb and place plastic parts downward, and lift the adsorbed plastic parts upward, avoiding contact or impact between the plastic parts and the structure during the movement process.

[0012] The present utility model is further arranged as follows: the bottom of the guide rail is installed with the first rack, and the top of the guide rail is slidably connected with the left and right electric slide rails through a slide table.

[0013] With the above technical solution, through the arrangement of the guide rail and the slide table, it is used to support one end of the left and right electric slide rails away from the front and rear electric slide rails, and ensure that the left and right electric slide rails can move back and forth under the combined drive of the front and rear electric slide rails and the slide table.

[0014] The present utility model is further arranged as follows: the height of the first reciprocating electric slide rail is less than the height of the second reciprocating electric slide rail, and the first tray and the second tray are not on the same horizontal line.

[0015] With the above technical solution, since the height of the first reciprocating electric slide rail is less than the height of the second reciprocating electric slide rail, the first tray and the second tray are arranged in an up-and-down structure and can be switched back and forth.

[0016] The present utility model is further arranged as follows: the bottoms of the two first reciprocating electric slide rails are both installed with the second rack, and the bottoms of the two second reciprocating electric slide rails are installed with the second rack.

[0017] With the above technical solution, since both the first reciprocating electric slide rail and the second reciprocating electric slide rail are installed with the second rack, the second rack can support the first reciprocating electric slide rail and the second reciprocating electric slide rail and ensure the stability of the first reciprocating electric slide rail and the second reciprocating electric slide rail.

[0018] The present utility model is further arranged as follows: two box trays are placed on the top of the second tray, and two box trays are placed on the top of the first tray.

[0019] With the above technical solution, through the arrangement of the box trays, it is used to place plastic parts, and the first tray and the second tray play a role in supporting the box trays.

[0020] The present utility model is further configured as follows: The top of the reciprocating electric slide rail two is slidably connected to the bottom of the tray two through a slide table, and the top of the reciprocating electric slide rail one is slidably connected to the bottom of the tray one through a slide table.

[0021] With the above technical solution, the reciprocating electric slide rail two can be driven to move back and forth through the cooperation of the reciprocating electric slide rail two and the slide table, and the tray one can be driven to move back and forth through the cooperation of the reciprocating electric slide rail one and the slide.

[0022] The present utility model is further configured as follows: Universal wheels are installed at the bottoms of the frame one and the left and right electric slide rails.

[0023] With the above technical solution, through the setting of the universal wheels, it is convenient to move this structure.

[0024] In summary, the present utility model has the following beneficial effects:

[0025] In the present utility model, the front and rear electric slide rails are arranged to drive the left and right electric slide rails to move back and forth, the left and right electric slide rails drive the cylinder and the pneumatic suction nozzle to move left and right, the cylinder drives the pneumatic suction nozzle to adsorb the plastic parts up and down, and the plastic parts can be placed on the top of the box tray through the front and rear electric slide rails, the left and right electric slide rails and the cylinder; by arranging a reciprocating electric slide rail one on the top of the frame two to drive the tray one to perform reciprocating motion, and the reciprocating electric slide rail two drives the tray two to reciprocate. In the way that the tray one is lower and the tray two is higher, when discharging materials, the reciprocating electric slide rail one and the reciprocating electric slide rail two respectively drive the tray one, the tray two and the box trays on their tops, so that the tray one and the tray two can work alternately, without the need for manual removal and replacement of the box tray during the box coding process, which can save the replacement time, eliminate the need for shutdown operation, and improve the efficiency. Description of the Drawings

[0026] Figure 1 is a three-dimensional view of the structure of the present utility model;

[0027] Figure 2 is the present utility model Figure 1 is an enlarged view of the structure at A in

[0028] Figure 3 is a partial structure schematic diagram of the present utility model;

[0029] Figure 4 is a side view of the structure of the present utility model.

[0030] Reference numerals: 1, frame one; 2, left and right electric slide rails; 3, front and rear electric slide rails; 4, cylinder; 5, pneumatic suction nozzle; 6, guide rail; 7, frame two; 8, tray one; 9, tray two; 10, reciprocating electric slide rail one; 11, reciprocating electric slide rail two; 12, support frame. Detailed Embodiments

[0031] The present utility model will be further described in detail below in conjunction with the accompanying drawings.

[0032] Embodiment 1:

[0033] Refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , a blanking structure for a plastic part box tray, including a first frame 1, on the top of the first frame 1, there are respectively arranged a left-right electric slide rail 2, a front-back electric slide rail 3, a cylinder 4, a pneumatic suction nozzle 5 and a guide rail 6. On one side of the first frame 1, there is fixedly connected a second frame 7. On the top of the second frame 7, there are respectively arranged a first tray 8 and a second tray 9. At the bottom of the first tray 8, there are slidably connected two reciprocating electric slide rails one 10. At the bottom of the second tray 9, there are slidably connected two reciprocating electric slide rails two 11; by setting the front-back electric slide rail 3 to drive the left-right electric slide rail 2 to move back and forth, the left-right electric slide rail 2 drives the cylinder 4 and the pneumatic suction nozzle 5 to move left and right. By driving the pneumatic suction nozzle 5 by the cylinder 4 to adsorb the plastic parts up and down, through the front-back electric slide rail 3, the left-right electric slide rail 2 and the cylinder 4, the plastic parts can be placed on the top of the box tray; by arranging the reciprocating electric slide rail one 10 on the top of the second frame 7 to drive the first tray 8 to perform reciprocating motion, and the reciprocating electric slide rail two 11 to drive the second tray 9 to perform reciprocating motion. Adopting the method that the first tray 8 is lower and the second tray 9 is higher, when blanking, by respectively driving the first tray 8 and the second tray 9 and the box trays on their tops by the reciprocating electric slide rail one 10 and the reciprocating electric slide rail two 11, the first tray 8 and the second tray 9 can work alternately, without the need for manual removal and replacement of the box tray during the box coding process, which can save the replacement time and does not require shutdown operation, improving the efficiency.

[0034] Further, the bottom of the front-back electric slide rail 3 is installed on the first frame 1, and the inside of the front-back electric slide rail 3 is slidably connected with the left-right electric slide rail 2 through a slide table. Through the setting of the front-back electric slide rail 3 and the slide table, it is used to drive the left-right electric slide rail 2, the support frame 12 and the cylinder 4 to move back and forth.

[0035] Further, one side of the left-right electric slide rail 2 is slidably connected with a support frame 12 through a slide table, and the cylinder 4 is fixedly installed inside the support frame 12. Through the setting of the left-right electric slide rail 2 and the slide table, it is used to drive the support frame 12 and the cylinder 4 inside it to move left and right. Through the setting of the support frame 12, it is used to support the cylinder 4 and fix the cylinder 4.

[0036] Furthermore, the output end of the cylinder 4 does not contact the support frame 12. The output end of the cylinder 4 is installed with the pneumatic suction nozzle 5 through a bracket. The number of pneumatic suction nozzles 5 is at least four. Through the setting of the cylinder 4, it is used to drive the pneumatic suction nozzle 5 to adsorb the plastic parts downward and place the plastic parts, and lift the adsorbed plastic parts upward to prevent the plastic parts from contacting or hitting the structure during the movement process.

[0037] Furthermore, the bottom of the guide rail 6 is installed with the frame 1. The top of the guide rail 6 is slidably connected with the left and right electric slide rails 2 through a slide table. Through the setting of the guide rail 6 and the slide table, it is used to support one end of the left and right electric slide rails 2 away from the front and rear electric slide rails 3, and ensure that the left and right electric slide rails 2 can move back and forth under the combined drive of the front and rear electric slide rails 3 and the slide table.

[0038] Furthermore, the height of the reciprocating electric slide rail 10 is less than the height of the reciprocating electric slide rail 11. The tray 1 and the tray 2 are not on the same horizontal line. Due to the height of the reciprocating electric slide rail 10 being less than the height of the reciprocating electric slide rail 11, the tray 1 and the tray 2 are arranged in an up-and-down structure and can be switched back and forth.

[0039] Furthermore, the bottoms of the two reciprocating electric slide rails 10 are both installed with the frame 2. The bottoms of the two reciprocating electric slide rails 11 are installed with the frame 2. Through the installation of the reciprocating electric slide rail 10 and the reciprocating electric slide rail 11 with the frame 2, the frame 2 can support the reciprocating electric slide rail 10 and the reciprocating electric slide rail 11 to ensure the stability of the reciprocating electric slide rail 10 and the reciprocating electric slide rail 11.

[0040] Furthermore, two cassette trays are placed on the top of the tray 2, and two cassette trays are placed on the top of the tray 1. Through the setting of the cassette trays, they are used to place plastic parts, and the tray 1 and the tray 2 play a role in supporting the cassette trays.

[0041] Furthermore, the top of the reciprocating electric slide rail 11 is slidably connected with the bottom of the tray 2 through a slide table. The top of the reciprocating electric slide rail 10 is slidably connected with the bottom of the tray 1 through a slide table. Through the cooperation of the reciprocating electric slide rail 11 and the slide table, the reciprocating electric slide rail 11 can be driven to move back and forth. Through the cooperation of the reciprocating electric slide rail 10 and the slide, the tray 1 can be driven to move back and forth.

[0042] Brief description of the usage process: During use, the front and rear electric slide rails 3 drive the left and right electric slide rails 2 to move back and forth through the slide table. The left and right electric slide rails 2 drive the support frame 12 to drive the cylinder 4 and the pneumatic suction nozzle 5 to move left and right through the slide table.

[0043] It is started by cylinder 4, and the output end thereof drives the pneumatic suction nozzle 5 to descend. The pneumatic suction nozzle 5 contacts the plastic part and adsorbs the plastic part, and the output end of cylinder 4 drives the pneumatic suction nozzle 5 and the adsorbed plastic part to reset.

[0044] The left and right electric slide rails 2 drive the support frame 12 and the cylinder 4 to move left and right to a suitable position through the slide table. The front and rear electric slide rails 3 drive the pneumatic suction nozzle 5 to the cassette tray through the slide table. The cylinder 4 descends to place the plastic part on the cassette tray, releases the cassette tray and then resets.

[0045] When the cassette tray on the top of tray one 8 is fully stacked, the reciprocating electric slide rail two 11 drives tray two 9 through the slide table to drive the cassette tray on its top to the top of tray one 8 to continue receiving materials. The reciprocating electric slide rail one 10 drives tray one 8 and the cassette tray on its top to the original position of the reciprocating electric slide rail one 10 through the slide table. The cassette tray is manually unloaded, an empty cassette tray is replaced, and waiting for the next alternation. By using this method for alternation, the replaced empty cassette tray can directly receive materials, and the fully stacked cassette tray that is replaced can be manually taken and replaced. Therefore, there is no need for manual alternation of the cassette tray, there is no situation where the replacement cannot keep up with the rhythm, and there is no interval time for replacing the material tray, which can improve the efficiency.

[0046] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. After reading this specification, those skilled in the art can make modifications without creative contributions to this embodiment as needed, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.

Claims

1. A plastic parts box tray unloading structure, comprising a frame (1), characterized in that: The top of the frame one (1) is respectively provided with left and right electric slide rails (2), front and rear electric slide rails (3), a cylinder (4), a pneumatic suction nozzle (5) and a guide rail (6); one side of the frame one (1) is fixedly connected to a frame two (7); the top of the frame two (7) is respectively provided with a tray one (8) and a tray two (9); the bottom of the tray one (8) is slidably connected to two reciprocating electric slide rails one (10); the bottom of the tray two (9) is slidably connected to two reciprocating electric slide rails two (11).

2. A plastic box tray blanking structure according to claim 1, characterized in that: The bottom of the front and rear electric slide rails (3) is installed with the frame (1), and the interior of the front and rear electric slide rails (3) is slidably connected with the left and right electric slide rails (2) via a slide table.

3. A plastic box tray blanking structure according to claim 1, characterized in that: One side of the left and right electric slide rails (2) is slidably connected to a support frame (12) via a slide table, and the cylinder (4) is fixedly installed inside the support frame (12).

4. A plastic parts box tray blanking structure according to claim 3, characterized in that: The output end of the cylinder (4) does not contact the support frame (12), and the output end of the cylinder (4) is installed with the pneumatic suction nozzle (5) through the bracket, and the number of the pneumatic suction nozzles (5) is at least four.

5. The plastic parts box tray blanking structure according to claim 1, characterized in that: The bottom of the guide rail (6) is installed with the frame (1), and the top of the guide rail (6) is slidably connected with the left and right electric slide rails (2) via a slide platform.

6. The plastic parts box tray blanking structure according to claim 1, characterized in that: The height of the reciprocating electric slide rail 1 (10) is smaller than the height of the reciprocating electric slide rail 2 (11), and the tray 1 (8) and the tray 2 (9) are not on the same horizontal line.

7. The plastic parts box tray blanking structure according to claim 1, characterized in that: The bottoms of the two reciprocating electric slide rails 1 (10) are both installed on the frame 2 (7), and the bottoms of the two reciprocating electric slide rails 2 (11) are installed on the frame 2 (7).

8. The plastic parts box tray blanking structure according to claim 1, characterized in that: Two box trays are placed on the top of the tray 2 (9), and two box trays are placed on the top of the tray 1 (8).

9. The plastic parts box tray blanking structure according to claim 1, characterized in that: The top of the reciprocating electric slide rail 2 (11) is slidably connected to the bottom of the tray 2 (9) via a slide, and the top of the reciprocating electric slide rail 1 (10) is slidably connected to the bottom of the tray 1 (8) via a slide.

10. The plastic parts box tray blanking structure according to claim 1, characterized in that: Universal wheels are installed at the bottom of the frame 1 (1) and the left and right electric slide rails (2).