Air floatation conveying equipment and glass production line

By using airfloating conveying equipment in the glass production line, the air outlet structure and air outlet are used to reduce the contact force between the glass and the rubber conveying roller, the problem of abrasions caused by wear rubber conveying rollers on the glass surface and the quality of the glass surface is improved.

CN222974370UActive Publication Date: 2025-06-13HENAN SUNSHINE ELECTRIC TECH CO LTD +1
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Patent Information

Application Number
CN202421734853.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-06-13
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

During the glass production process, the worn rubber conveyor rollers cause abrasions to the glass surface, affecting the quality of the glass surface.

Method used

Using a gas-floating conveying device, a plurality of air outlets are arranged between the rubber conveying rollers through a plurality of air outlets, an upward air flow is applied, so as to reduce the contact force between the glass and the rubber conveying rollers, and avoid wear on the glass surface.

Benefits of technology

The glass surface is effectively avoided from being affected by wear rubber conveying rollers, the glass surface quality is improved, and the problem of poor glass surface quality in the prior art is solved.

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Abstract

The utility model provides air flotation conveying equipment and a glass production line, and the air flotation conveying equipment comprises a rack assembly; the conveying assembly comprises a plurality of rubber conveying rollers, the plurality of rubber conveying rollers are rotatably connected with the rack assembly, and the plurality of rubber conveying rollers are arranged at intervals; the air flotation assembly comprises a plurality of air outlet structures, the air outlet structures are located between the adjacent rubber conveying rollers, each air outlet structure comprises a plurality of air outlets, and the air outlets are sequentially formed in the direction parallel to the axis of the rubber conveying rollers. According to the technical scheme, the problem that in the glass production process in the prior art, in the prior art, the abraded rubber conveying roller scratches the glass surface, and the quality of the glass surface is affected is effectively solved.
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Description

Technical Field

[0001] The present application relates to the technical field of glass processing, and particularly to an air-floating conveying device and a glass production line. Background Art

[0002] With the continuous development of technology, the application of float ultra-thin electronic glass is becoming more and more extensive. All kinds of electronic products, smart homes, etc. all need to use float ultra-thin electronic glass.

[0003] In the production process of float ultra-thin electronic glass, the glass plate coming out of the annealing furnace is conveyed to the cutting device by a rubber roller conveyor and then cut into the required size.

[0004] In the prior art, the surface temperature of the glass just coming out of the annealing furnace is usually between 85°C and 110°C. When the rubber roller conveyor contacts the lower surface of the glass in a high-temperature environment, surface wear will occur. The worn rubber roller will cause fine soft scratches on the lower surface of the glass, resulting in poor surface quality of the glass, as shown in CN207030426U. Utility Model Content

[0005] One technical problem to be solved by the present application is: in the process of glass production, there is a problem that the worn rubber conveying roller causes scratches on the glass surface, which affects the surface quality of the glass.

[0006] To solve the above technical problem, the present application provides an air-floating conveying device and a glass production line.

[0007] An air-floating conveying device provided according to the present application includes: a frame assembly; a conveying assembly, the conveying assembly includes a plurality of rubber conveying rollers, the plurality of rubber conveying rollers are rotatably connected to the frame assembly, and the plurality of rubber conveying rollers are arranged at intervals; an air-floating assembly, the air-floating assembly includes a plurality of air outlet structures, the plurality of air outlet structures are respectively located between adjacent rubber conveying rollers, the air outlet structure includes a plurality of air outlets, and the plurality of air outlets are arranged in sequence along a direction parallel to the axis of the rubber conveying roller.

[0008] In some embodiments, the air outlets of adjacent air outlet structures are arranged staggeredly.

[0009] In some embodiments, the air-floating assembly further includes an air inlet pipeline, the first end of the air inlet pipeline is communicated with an air pump, the second end of the air inlet pipeline has a first branch and a second branch, the first ends of the plurality of air outlet structures are communicated with the first branch, and the second ends of the plurality of air outlet structures are communicated with the second branch.

[0010] In some embodiments, the first branch includes a plurality of first pipe segments, the plurality of first pipe segments are U-shaped, an air outlet structure is provided between two adjacent first pipe segments, the air outlet structure is communicated with the first pipe segments on both sides thereof, the second branch includes a plurality of second pipe segments, the plurality of second pipe segments are U-shaped, an air outlet structure is provided between two adjacent second pipe segments, and the air outlet structure is communicated with the second pipe segments on both sides thereof.

[0011] In some embodiments, the air flotation assembly further includes a vertical driving structure, and the vertical driving structure is connected to the air inlet pipeline.

[0012] In some embodiments, along the conveying direction of the conveying assembly, the outlet sizes of the plurality of air outlet structures gradually increase.

[0013] In some embodiments, the air flotation assembly further includes a plurality of air supply structures, and the plurality of air supply structures are provided in one-to-one correspondence with the air outlet structures.

[0014] In some embodiments, the rubber conveying roller includes a rotating shaft and a rubber supporting portion, the rotating shaft is rotatably connected to the frame assembly, and the rubber supporting portion is connected to the rotating shaft.

[0015] In some embodiments, the rubber supporting portions of adjacent rubber conveying rollers are arranged staggeredly.

[0016] According to another aspect of the present application, there is also provided a glass production line, the glass production line adopts the air flotation conveying device described in the above claims, the glass production line includes an annealing furnace and a cutting device, the feeding end of the conveying assembly is correspondingly arranged with the outlet of the annealing furnace, and the discharging end of the conveying assembly is correspondingly arranged with the cutting device.

[0017] Through the above technical solutions, for the air flotation conveying device provided by the present application, when the glass at a higher temperature moves to the conveying assembly, the surface rubber of the rubber conveying roller wears severely in the high-temperature environment. The plurality of air outlets discharge air simultaneously, applying an upward force to the glass, reducing the contact force between the glass and the rubber conveying roller, and avoiding the influence of the worn rubber conveying roller on the glass surface, resulting in poor glass surface quality. The technical solution of the present application effectively solves the problem in the prior art that during the glass production process, the worn rubber conveying roller causes scratches on the glass surface and affects the glass surface quality. Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0019] Figure 1 Shows a top view structural schematic diagram of the air flotation conveying device disclosed in Embodiment 1 of the present application;

[0020] Figure 2 Shows Figure 1 a cross-sectional structural schematic diagram of the air flotation conveying device;

[0021] Figure 3 Shows Figure 2 a partial enlarged structural schematic diagram at position A of the air flotation conveying device.

[0022] Explanation of reference numerals:

[0023] 10, frame assembly; 20, conveying assembly; 21, rubber conveying roller; 211, rotating shaft; 212, rubber support part; 30, air flotation assembly; 31, air outlet structure; 311, air outlet; 32, air inlet pipeline; 321, first branch; 3211, first pipe section; 322, second branch; 33, vertical driving structure. Specific embodiments

[0024] The following further describes the embodiments of the present application in detail with reference to the drawings and examples. The detailed descriptions and drawings of the following examples are used to exemplarily illustrate the principle of the present application, but cannot be used to limit the scope of the present application. The present application can be implemented in many different forms, not limited to the specific embodiments described in the text, but including all technical solutions falling within the scope of the claims.

[0025] These embodiments of the present application are provided to make the present application thorough and complete, and to fully express the scope of the present application to those skilled in the art. It should be noted that: unless otherwise specifically stated, the relative arrangements of components and steps, the components of materials, numerical expressions and values described in these embodiments should be interpreted as merely exemplary, rather than as limitations.

[0026] It should be noted that in the description of the present application, unless otherwise stated, the meaning of "a plurality" is greater than or equal to two; the orientation or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", etc. are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present application. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.

[0027] In addition, the "first", "second" and similar terms used in this application do not denote any order, quantity or importance, but are only used to distinguish different parts. "Vertical" does not mean strictly vertical, but within the allowable error range. "Parallel" does not mean strictly parallel, but within the allowable error range. Words such as "including" or "comprising" mean that the elements before this word cover the elements listed after this word, and do not exclude the possibility of also covering other elements.

[0028] It should also be noted that in the description of this application, unless otherwise clearly specified and limited, the terms "installed", "connected" and "joined" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances. When it is described that a specific device is located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.

[0029] All terms used in this application have the same meanings as understood by those of ordinary skill in the art to which this application belongs, unless otherwise specifically defined. It should also be understood that terms defined in a general dictionary, such as, should be interpreted as having meanings consistent with their meanings in the context of the relevant art, and should not be interpreted in an idealized or overly formal sense, unless specifically defined as such here.

[0030] Technologies, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods and devices should be regarded as part of the specification.

[0031] As Figures 1 to 3 shown, the air-floating conveying device disclosed in Embodiment 1 of this application includes: a frame assembly 10, a conveying assembly 20 and an air-floating assembly 30. The conveying assembly 20 includes a plurality of rubber conveying rollers 21. The plurality of rubber conveying rollers 21 are rotatably connected to the frame assembly 10. The plurality of rubber conveying rollers 21 are arranged at intervals. The air-floating assembly 30 includes a plurality of air outlet structures 31. The plurality of air outlet structures 31 are respectively located between adjacent rubber conveying rollers 21. The air outlet structure 31 includes a plurality of air outlets 311. The plurality of air outlets 311 are arranged in sequence along a direction parallel to the axis of the rubber conveying roller 21.

[0032] Applying the technical solution of Embodiment 1, the glass at a relatively high temperature moves to the conveying component. The surface rubber of the rubber conveying roller 21 wears severely in the high-temperature environment. Multiple air outlets 311 discharge air simultaneously, applying an upward force to the glass, reducing the contact force between the glass and the rubber conveying roller 21, and avoiding the influence of the worn rubber conveying roller 21 on the glass surface, which may cause poor surface quality of the glass. The technical solution of Embodiment 1 effectively solves the problem in the prior art that during the glass production process, the worn rubber conveying roller causes scratches on the glass surface, affecting the surface quality of the glass.

[0033] As Figure 1 shown, in the technical solution of Embodiment 1, the air outlets 311 of adjacent air outlet structures 31 are arranged staggeredly. The airflow formed by multiple staggeredly arranged air outlets 311 applies a more uniform external force to the glass, ensuring the stability of the glass movement.

[0034] As Figure 1 shown, in the technical solution of Embodiment 1, the air floating component 30 further includes an air inlet pipeline 32. The first end of the air inlet pipeline 32 is connected to an air pump, and the second end of the air inlet pipeline 32 has a first branch 321 and a second branch 322. The first ends of multiple air outlet structures 31 are connected to the first branch 321, and the second ends of multiple air outlet structures 31 are connected to the second branch 322. The air pump supplies air to the air inlet pipeline 32. The airflow flows into the first branch 321 and the second branch 322 respectively, and then flows into the air outlet structures 31 from both ends of the air outlet structures 31, and then sprays out from the air outlets 311. Since gas is introduced into both ends of the air outlet structure 31, it avoids the problem that the distance between the air outlets 311 on the air outlet structure 31 from the air inlet position is too far, resulting in too large differences in the gas flow rate and velocity of each air outlet 311, causing uneven force on the glass.

[0035] As Figure 2 and Figure 3As shown, in the technical solution of the first embodiment, the first branch 321 includes a plurality of first pipe segments 3211. The plurality of first pipe segments 3211 are U-shaped. An air outlet structure 31 is provided between two adjacent first pipe segments 3211. The air outlet structure 31 is communicated with the first pipe segments 3211 on both sides thereof. The second branch 322 includes a plurality of second pipe segments. The plurality of second pipe segments are U-shaped. An air outlet structure 31 is provided between two adjacent second pipe segments. The air outlet structure 31 is communicated with the second pipe segments on both sides thereof. Setting the first pipe segments 3211 and the second pipe segments to be U-shaped avoids interference between the first branch 321 and the second branch 322 and the rubber conveying roller 21, and at the same time ensures that the distance between the air outlet structure 31 and the upper edge of the rubber conveying roller 21 is relatively close, so that the glass receives a sufficiently large upward external force, avoiding the situation that due to the relatively large distance between the air outlet structure 31 and the glass, the airflow is dispersed, resulting in a relatively small force on the glass from the airflow, and a relatively large contact force between the glass and the rubber conveying roller 21, which may cause soft abrasion between the glass and the worn rubber conveying roller.

[0036] As Figure 2 and Figure 3 shown, in the technical solution of the first embodiment, the air floating assembly 30 further includes a vertical driving structure 33. The vertical driving structure 33 is connected to the air inlet pipeline 32. The vertical driving structure 33 includes a lifting cylinder and a partition plate. The lifting cylinder is connected to the partition plate. The lifting cylinder is connected to the partition plate to drive the partition plate to move up and down. The air floating assembly 30 is driven to move in the vertical direction to change the distance between the air floating assembly 30 and the glass. Under the same gas flow rate and gas pressure, the smaller the distance between the air floating assembly 30 and the glass, the greater the external force on the glass from the airflow. Therefore, the distance between the air floating assembly 30 and the glass can be changed according to glass of different unit masses, so that the glass receives an appropriate external force from the airflow. It should be noted that the air floating assembly can also be an electric push rod, an air floating lifter or other structures that can achieve vertical driving.

[0037] As Figures 1 to 3 shown, in the technical solution of the first embodiment, the rubber conveying roller 21 includes a rotating shaft 211 and a rubber supporting portion 212. The rotating shaft 211 is rotatably connected to the frame assembly 10. The rubber supporting portion 212 is connected to the rotating shaft 211. The rotating shaft 211 drives the rubber supporting portion 212 to rotate, and the glass moves translationally under the friction force from the rubber supporting portion 212 to realize glass conveying. A plurality of rubber supporting portions 212 are provided on each rotating shaft 211. The plurality of rubber supporting portions 212 are arranged at intervals, reducing the contact area between the rubber supporting portion 212 and the glass, and thus reducing abrasion.

[0038] As Figures 1 to 3As shown in the figure, in the technical solution of Embodiment 1, the rubber support parts 212 of adjacent rubber conveying rollers 21 are arranged staggeredly. The staggeredly arranged rubber support parts 212 provide more uniform supporting force for the glass, and the position of the glass is not likely to shift during movement.

[0039] The difference between the technical solution of Embodiment 2 and that of Embodiment 1 is that along the conveying direction of the conveying assembly 20, the sizes of the air outlet openings 311 of multiple air outlet structures 31 gradually increase. Since the temperature of the glass is relatively high near the conveying direction of the conveying assembly 20, and the temperature of the glass gradually decreases as the glass is conveyed, the rubber conveying rollers 21 at the rear section of the conveying assembly 20 are less worn and are not likely to cause scratches to the glass. The glass can receive a relatively large contact force from the rubber conveying rollers 21. The air outlet openings 311 are relatively large, and the pressure of the ejected air flow is relatively small. The relatively large contact force between the glass and the rubber conveying rollers 21 can also meet the requirement that no scratches are generated on the lower surface of the glass.

[0040] The difference between the technical solution of Embodiment 3 and that of Embodiment 1 is that the air floating assembly 30 further includes multiple air supply structures, and the multiple air supply structures are arranged in one-to-one correspondence with the air outlet structures 31. The multiple air supply structures supply air to different air outlet structures 31 respectively. On the premise of meeting the requirement that no scratches are generated on the glass, the air supply volume of the air supply structures at the rear section of the conveying assembly 20 is minimized as much as possible to save energy.

[0041] According to another aspect of the present application, a glass production line is further provided. The glass production line adopts the above-mentioned air floating conveying equipment. The glass production line includes an annealing furnace and a cutting device. The feeding end of the conveying assembly 20 is correspondingly arranged with the outlet of the annealing furnace, and the discharging end of the conveying assembly 20 is correspondingly arranged with the cutting device. The temperature of the glass after annealing in the annealing furnace is relatively high, which causes the rubber conveying rollers 21 to be worn in a high-temperature environment. The worn rubber conveying rollers 21 provide frictional force for the lower surface of the glass, resulting in scratches on the lower surface of the glass. As the glass moves, the temperature of the glass gradually decreases. Therefore, the degree of wear of the rubber conveying rollers 21 far from the annealing furnace is small, and the surface of the glass is not easily scratched. The setting of the air floating conveying device avoids the problem that the contact force between the glass and the rubber conveying rollers 21 is relatively large, so the frictional force is also relatively large, resulting in scratches on the lower surface of the glass.

[0042] As described above, as shown in the above figures, the present application includes a first component (air pump), a second component (air pump), a third component (pressure gauge), a fourth component (air outlet structure 31), a fifth component (partition), and a sixth component (air floating lifter). Embodiment: When the first or second component is turned on, gas is discharged from the upper surface air outlet (air outlet 311) of the air floating strip (air outlet structure 31) along the direction marked by the arrow in the pipeline in the above figure; for the glass plate running normally above the cold end roller path, an air film is formed between the glass plate and the partition, and the air film makes the glass plate float, so that the lower surface of the glass is separated from or not in contact with the rubber ring (rubber support part 212) of the cold end roller path; the pressure of the glass plate contacting the roller path rubber ring is adjusted through the wind pressure detector in cooperation with the air floating lifting device, thereby reducing or eliminating the soft scratch on the lower surface of the glass caused by the aging of the cold end roller path rubber ring. An air floating device (air floating assembly 30) is installed in the cold end emergency falling plate roller path area to fully reduce the contact force between the rubber roller and the lower surface of the glass, thereby reducing soft scratches and improving the quality of the lower surface of the glass.

[0043] So far, the embodiments of the present application have been described in detail. To avoid obscuring the concept of the present application, some details well known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions applied here based on the above description.

[0044] Although some specific embodiments of the present application have been described in detail by way of examples, those skilled in the art should understand that the above examples are only for illustration and not for limiting the scope of the present application. Those skilled in the art should understand that the above embodiments can be modified or some technical features can be equivalently replaced without departing from the scope and spirit of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in each embodiment can be combined in any way.

Claims

1. An air flotation conveying device, characterized in that: include: Frame assembly (10); A conveying assembly (20), the conveying assembly (20) comprising a plurality of rubber conveying rollers (21), the plurality of rubber conveying rollers (21) being rotatably connected to the frame assembly (10), and the plurality of rubber conveying rollers (21) being arranged at intervals; An air flotation component (30), the air flotation component (30) comprising a plurality of air outlet structures (31), the plurality of air outlet structures (31) being respectively located between adjacent rubber conveying rollers (21), the air outlet structure (31) comprising a plurality of air outlets (311), the plurality of air outlets (311) being arranged in sequence along an axial direction parallel to the rubber conveying roller (21).

2. The air flotation conveying equipment according to claim 1, characterized in that: The air outlets (311) of adjacent air outlet structures (31) are arranged in a staggered manner.

3. The air flotation conveying equipment according to claim 1, characterized in that: The air flotation assembly (30) further comprises an air inlet pipeline (32), a first end of the air inlet pipeline (32) being connected to an air pump, a second end of the air inlet pipeline (32) having a first branch (321) and a second branch (322), a first end of a plurality of the air outlet structures (31) being connected to the first branch (321), and a second end of a plurality of the air outlet structures (31) being connected to the second branch (322).

4. The air flotation conveying equipment according to claim 3, characterized in that: The first branch (321) comprises a plurality of first pipe segments (3211), the plurality of first pipe segments (3211) are U-shaped, an air outlet structure (31) is arranged between two adjacent first pipe segments (3211), and the air outlet structure (31) is communicated with the first pipe segments (3211) on both sides thereof; the second branch (322) comprises a plurality of second pipe segments, the plurality of second pipe segments are U-shaped, an air outlet structure (31) is arranged between two adjacent second pipe segments, and the air outlet structure (31) is communicated with the second pipe segments on both sides thereof.

5. The air flotation conveying equipment according to claim 3, characterized in that: The air flotation assembly (30) further comprises a vertical drive structure (33), and the vertical drive structure (33) is connected to the air intake pipeline (32).

6. The air flotation conveying equipment according to claim 1, characterized in that: Along the conveying direction of the conveying component (20), the sizes of the air outlets (311) of the plurality of air outlet structures (31) gradually increase.

7. The air flotation conveying equipment according to claim 1, characterized in that: The air flotation assembly (30) further comprises a plurality of air supply structures, and the plurality of air supply structures are arranged in one-to-one correspondence with the air outlet structures (31).

8. The air flotation conveying equipment according to any one of claims 1 to 7, characterized in that: The rubber conveying roller (21) comprises a rotating shaft (211) and a rubber supporting portion (212); the rotating shaft (211) is rotatably connected to the frame assembly (10); and the rubber supporting portion (212) is connected to the rotating shaft (211).

9. The air flotation conveying equipment according to claim 8, characterized in that: The rubber supporting parts (212) of adjacent rubber conveying rollers (21) are arranged in a staggered manner.

10. A glass production line, characterized in that: The glass production line adopts the air floating conveying equipment described in any one of claims 1 to 9, and the glass production line includes an annealing furnace and a cutting device. The loading end of the conveying component (20) is arranged corresponding to the outlet of the annealing furnace, and the unloading end of the conveying component (20) is arranged corresponding to the cutting device.

Citation Information

Patent Citations

  • Glass air supporting opposite side conveyor

    CN207030426U