Winding device for double-glass-fiber-covered enameled wire

Abstract

The utility model relates to the technical field of varnished wire production, in particular to a winding device for double glass fiber wrapped varnished wires, which comprises a support plate, a wire guide roller, a wire guide rod, a take-up roller and a plurality of auxiliary rollers, the wire guide roller, the wire guide rod, the take-up roller and the auxiliary rollers are arranged on the support plate, a plurality of winding drums distributed at equal intervals are arranged on the take-up roller, and a U-shaped rod penetrates through the tail end of the take-up roller. A cleaning assembly located between the wire guide roller and the auxiliary roller is installed on the supporting plate. According to the winding device for the double-glass-fiber-covered enameled wire, a cleaned wire is guided through a wire guide roller and an auxiliary roller to penetrate through a cleaning assembly, is guided through a wire guide rod and penetrates through a wire bunching air pipe and a heating piece, then the wire is wound into a winding drum through rotation of a take-up roller, and in the winding process, a driving device is matched to drive a brush roller to rotate, so that the wire is wound into the winding drum; therefore, the outer side of the wire rod is cleaned, redundant impurities and water on the outer side can be cleaned, and the quality of the wire rod can be effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of enameled wire production, in particular to a winding device for double glass fiber covered enameled wire. Background Technique

[0002] Enameled wire is widely used in electrical equipment such as motors and transformers. Among them, double glass fiber covered enameled wire is favored for its excellent heat resistance and insulation performance. Double glass fiber covered enameled wire usually consists of a copper or aluminum wire core, and its outer layer is wrapped with multiple layers of insulating paint films, between which glass fibers are sandwiched to enhance its mechanical strength and high temperature resistance.

[0003] Traditional winding devices often do not have a special cleaning mechanism. During the manufacturing process, the enameled wire needs to go through multiple winding and annealing processes to ensure the uniformity and integrity of the paint film. However, during the winding process, some impurities may remain on the enameled wire, which will not only affect the insulation performance of the enameled wire but also may cause failures of electrical equipment. Content of the Utility Model

[0004] To achieve the above object, the utility model provides the following technical solution: a winding device for double glass fiber covered enameled wire, which includes a support plate, and a wire guiding roller, a wire guiding rod, a wire take-up roller and a plurality of auxiliary rollers installed on the support plate. A plurality of drums arranged at equal distances are installed on the wire take-up roller. A U-shaped rod is penetrated through the tail end of the wire take-up roller. A cleaning component is installed on the support plate between the wire guiding roller and the auxiliary roller, and a driving device for driving the cleaning component and the wire take-up roller to rotate is installed on the back surface;

[0005] The cleaning component includes a hole plate fixed on the support plate. A pair of vertical plates are fixed on the hole plate. Two brush rollers are rotatably connected between the vertical plates. Gears are fixed at the shaft ends of the brush rollers, and the two gears mesh, and one of the shaft ends is connected to the driving device.

[0006] Further, a cover body is fixed on the top of the hole plate, and a top hole opposite to the opening of the hole plate is opened on the top of the cover body.

[0007] Further, two combing plates are fixed between the tops of the two vertical plates. The two combing plates are located between the two brush rollers and are staggered in a V shape.

[0008] Further, an air guide pipe is installed on the support plate, and a plurality of wire bundling air pipes are installed on the air guide pipe.

[0009] Further, a heater is installed on the support plate. Two wire guiding bars are fixed on the mounting plate of the heater. A plurality of heating sheets are installed on the heater between the two wire guiding bars. Wire bundling holes opposite to the wire bundling air pipes are opened on the heating sheets.

[0010] Further, a rotating rod is rotatably connected to the support plate, and a U-shaped inductor is installed on the back. A plurality of blocking rods opposite to the winding drum are fixed on the outer side of the rotating rod, and an induction piece that can be located at the concave surface of the U-shaped inductor is fixed at one end of the back.

[0011] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0012] For the winding device of the double glass wire enameled wire, the wire after cleaning is guided through the cleaning assembly by the wire guiding roller and the auxiliary roller, and is guided by the wire guiding rod, and passes through the wire bundling air duct and the heating sheet, and then the wire is wound onto the winding drum by the rotation of the wire winding roller. During the winding process, the driving device drives the brush roller to rotate, so as to clean the outer side of the wire, and can clean up the excess impurities and moisture on the outer side, so the quality of the wire can be effectively improved. Description of the Drawings

[0013] Figure 1 It is a schematic structural diagram of the present utility model;

[0014] Figure 2 It is a rear view of the present utility model;

[0015] Figure 3 It is a three-dimensional view of the cleaning assembly in the present utility model;

[0016] Figure 4 For the present utility model Figure 1 It is a three-dimensional view of the partial connection structure on the right side of the front of the present utility model.

[0017] In the figure: 1, support plate; 2, wire guiding roller; 3, auxiliary roller; 4, cleaning assembly; 401, hole plate; 402, vertical plate; 403, gear; 404, brush roller; 405, combing plate; 5, wire guiding rod; 6, air duct; 7, wire bundling air duct; 8, wire guiding bar; 9, heater; 10, heating sheet; 11, wire winding roller; 12, winding drum; 13, U-shaped rod; 14, rotating rod; 15, blocking rod; 16, induction piece; 17, U-shaped inductor; 18, driving device. Detailed Embodiments

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0019] Please refer to Figures 1-4, A winding device for a double glass fiber covered enameled wire in this embodiment includes a support plate 1, a wire guiding roller 2 installed on the left side of the plate surface of the support plate 1, a wire guiding rod 5 in the middle, a wire take-up roller 11 on the right side, and a plurality of auxiliary rollers 3 distributed near the wire guiding roller 2. A plurality of drums 12 arranged at equal distances are installed on the outer side of the wire take-up roller 11. A U-shaped rod 13 is inserted through the tail end of the wire take-up roller 11. The U-shaped rod 13 is made of stainless steel. A cleaning component 4 is installed on the plate surface of the support plate 1 between the wire guiding roller 2 and the auxiliary rollers 3, and a driving device 18 for driving the cleaning component 4 and the wire take-up roller 11 to rotate is installed on the back surface.

[0020] In the above structure, the enameled wire after cleaning is guided to the cleaning component through the auxiliary rollers and the wire guiding roller, and then extends to the drum through the wire guiding rod. Then the driving device operates to drive the cleaning component and the wire take-up roller, so that multiple drums can complete the winding of the enameled wire. At the same time, the U-shaped rod can limit the front end of the wire take-up roller. During the winding process, the cleaning component will clean the outer side of the enameled wire, so it can effectively prevent impurities from adhering to the outer side of the enameled wire, which affects the quality and effect of the wire.

[0021] As Figure 3 As shown in the direction, the cleaning component 4 includes a hole plate 401 fixed on the surface of the support plate 1. Two vertical plates 402 distributed front and back are fixed on the top of the hole plate 401. Two brush rollers 404 are rotatably connected between the vertical plates 402. Gear 403 is fixed at the shaft end on the back of each brush roller 404, and the two gears 403 are meshed with each other. The shaft end on the back of the right brush roller 404 is in transmission connection with the driving end of the driving device 18. The wire will pass through between the two brush rollers. By operating the driving device, it can drive the right brush roller to rotate. Then under the meshing action of the two gears, the two brush rollers can rotate in opposite directions at the same time, so as to clean the outer side of the wire.

[0022] Among them, a cover body covering the brush roller 404 is fixed on the top of the hole plate 401, and a top hole opposite to the opening of the hole plate 401 is opened on the top of the cover body. The cover body plays a certain protective role. When the wire is wound, it can prevent some dust from adhering to the outer side of the wire.

[0023] In addition, two comb plates 405 distributed relatively are fixed between the tops of the two vertical plates 402. The two comb plates 405 are located between the two brush rollers 404 and are staggered in a V shape. When the two comb plates are staggered between the two brush rollers, the staggered gaps can be used to bundle the wire, so as to prevent the wire from being misaligned and knotted during winding.

[0024] As Figure 4For the shown direction, an air duct 6 is installed on the support plate 1, and a plurality of wire-bundling air ducts 7 are installed on the air duct 6. The top of the outer side of the wire-bundling air duct 7 forms a through hole by spiraling, and air outlets are provided at the positions where the wire-bundling air duct 7 spirals to form the through hole. The wire passes through the through hole on the wire-bundling air duct, so that the function of bundling the wires can be achieved, preventing the wires from being intertwined and knotted during the wire winding process. Then, gas is introduced into the air duct and discharged through the air outlets of the wire-bundling air duct. Therefore, the excess moisture or impurities outside the wires can be blown away or air-dried.

[0025] Furthermore, in order to improve the cleaning of the wires, a heater 9 is installed on the support plate 1. Two wire guide rods 8 are fixed on the mounting plate of the heater 9 above the heater 9. A plurality of heating sheets 10 are installed in the middle section of the mounting plate between the two wire guide rods 8. Wire-bundling holes opposite to the wire-bundling air ducts 7 are provided on the heating sheets 10. The heater can heat the heating sheets to a specified temperature. The temperature of the heating sheets will not damage the outer side of the wires. At the same time, the wire-bundling holes can also distinguish and bundle the wires, so as to dry the last remaining moisture on the outer side.

[0026] Furthermore, in order to play a monitoring role, a rotating rod 14 rotatably connected above the wire take-up roller 11 is provided on the surface of the support plate 1, and a U-shaped inductor 17 is installed at one end of the back surface close to the back surface of the rotating rod 14. A plurality of blocking rods 15 adapted to the number of the drums 12 and opposite to each other are fixed on the outer side of the rotating rod 14, and an induction sheet 16 that can be located in the concave surface of the U-shaped inductor 17 is fixed at one end of the back surface. The induction sheet 16 is semicircular. When the drum is installed on the wire take-up roller and one end of the wire is wound into the drum at the same time, the blocking rod contacts the wire in the drum. Then, the wire take-up roller is driven to rotate by the driving device, so as to drive the drum to rotate to complete the winding. During the winding process, the thickness of the wire increases, which will push the blocking rod to move. At this time, the rotating rod rotates accordingly until the rotating rod drives the induction sheet to trigger the U-shaped inductor, and then the winding stops, so that the drum winding reaches the specified thickness.

[0027] The working principle of the above embodiment is as follows:

[0028] First, pass the enameled wire after cleaning through two brush rollers via an auxiliary roller and a wire guide roller. At the same time, two wire combing plates bundle the enameled wire. Then, guide it through a wire duct via a wire rod, and then through a heating sheet via a wire bar and extend it into a reel for winding. Meanwhile, the driving device drives one of the brush rollers and the take-up roller to rotate. At the same time, the stop bar will be in contact with the enameled wire. Then, when the reel winds the enameled wire, the enameled wire will clean the outer side of the wire body through the two brush rollers. Then, the air duct guides air in the wire duct, and the wire duct discharges it, so as to be able to blow away the excess impurities or moisture on the outer side of the wire body and play a role in bundling the wire at the same time. Then, the heater will heat the heating sheet to a certain temperature so that when the wire body passes through, the remaining moisture can be increased by heat. Then, when the reel winds to a certain thickness, it will push the stop bar, and the stop bar will drive the sensing piece to rotate through a rotating rod. Therefore, the sensing piece moves into the U-shaped inductor to trigger, thus stopping the operation of the driving device, making it convenient to remove the reel and install the next group and repeat the above operations.

[0029] In summary, during the winding process of the wire body, it is possible to achieve simultaneous winding of multiple reels to improve efficiency. At the same time, during the winding process, it is also possible to complete the cleaning of the wire body to prevent the wire body from remaining some impurities, which may affect the insulation performance of the enameled wire.

[0030] The entire work process is completed, and the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0031] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of another identical element in the process, method, article or device including the said element.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made in these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A winding device for double glass fiber enameled wire, comprising a support plate (1) and a conductor roller (2), a conductor rod (5), a take-up roller (11) and a plurality of auxiliary rollers (3) mounted on the support plate (1), characterized in that: The take-up roller (11) is provided with a plurality of winding drums (12) arranged at equal distances, a U-shaped rod (13) is provided at the tail end of the take-up roller (11), a cleaning assembly (4) located between the conductor roller (2) and the auxiliary roller (3) is provided on the support plate (1), and a driving device (18) for driving the cleaning assembly (4) and the take-up roller (11) to rotate is provided on the back side; The cleaning assembly (4) comprises a perforated plate (401) fixed on the support plate (1), a pair of vertical plates (402) fixed on the perforated plate (401), two brush rollers (404) rotatably connected between the vertical plates (402), gears (403) fixed to the shaft ends of the brush rollers (404), the two gears (403) meshing, and one of the shaft ends is connected to the driving device (18).

2. A winding device for double glass fiber enameled wire according to claim 1, characterized in that: A cover body is fixed on the top of the orifice plate (401), and a top hole opposite to the opening of the orifice plate (401) is opened on the top of the cover body.

3. A winding device for double glass-fiber enameled wire according to claim 2, characterized in that: Two combing plates (405) are fixed between the tops of the two vertical plates (402), and the two combing plates (405) are located between the two brush rollers (404) and are staggered in a V shape.

4. A winding device for double glass-fiber enameled wire according to claim 3, characterized in that: An air guide tube (6) is installed on the support plate (1), and a plurality of wire bundle air ducts (7) are installed on the air guide tube (6).

5. A winding device for double glass-fiber enameled wire according to claim 4, characterized in that: A heater (9) is installed on the support plate (1), two wire rods (8) are fixed on the installation plate of the heater (9), a plurality of heating plates (10) located between the two wire rods (8) are installed on the heater (9), and a wire bundle hole opposite to the wire bundle air duct (7) is opened on the heating plate (10).

6. A winding device for double glass-fiber enameled wire according to claim 1, characterized in that: The support plate (1) is rotatably connected to a rotating rod (14), and a U-shaped sensor (17) is installed on the back side. A plurality of blocking rods (15) opposite to the reel (12) are fixed on the outer side of the rotating rod (14), and a sensing sheet (16) that can be located at the concave surface of the U-shaped sensor (17) is fixed at one end of the back side.

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