Rotary air cooling equipment

By designing a rotating air-cooling equipment, using the combination of a rotary mounting frame and a fan, the problem of uneven cooling heat after carburization of the workpiece is solved, uniform cooling of the workpiece and uniform hardness are achieved, and production efficiency is improved.

CN222975225UActive Publication Date: 2025-06-13JIANGSU KINGKIND IND FURNACE CO LTD
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Patent Information

Application Number
CN202422083756.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-13
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

When existing workpieces are carburized after carburization, they are cooled by a fixed air-cooling tower, resulting in uneven cooling heat on the upper and lower parts of the workpiece, affecting the quality of the workpiece and long cooling time.

Method used

A rotating air-cooling equipment is designed, using a well-type air-cooling tower with open ends at both ends and hollow internal structure. The fan is installed on the opening side of one end, and a rotating mounting frame is set at the other end. The mounting frame is driven by the drive motor to rotate, and the fan suction is combined to form an air-cooling channel to achieve uniform cooling of the workpiece.

Benefits of technology

Through the cooperation of the rotary mounting frame and the fan, the uniformity of cooling heat of the workpiece is achieved, the uniformity of the hardness of the workpiece is improved, the cooling time is shortened, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to rotary air cooling equipment, belongs to the technical field of air cooling equipment, and aims to solve the problems that when a fixed air cooling tower is used for cooling a carburized workpiece in the prior art, the upper cooling heat and the lower cooling heat of the workpiece are not uniform, the quality of the workpiece is influenced, and the cooling time is long. The air cooling device comprises an air cooling tower, an air cooling assembly and a rotary power assembly, the air cooling tower is of a well type structure, the air cooling tower is of a hollow cavity structure with the two ends open, the air cooling assembly is provided with a fan, and the fan is installed on the open side of one end of the air cooling tower and used for forming an air cooling channel between the openings in the two ends of the air cooling tower; a mounting frame is arranged in the air cooling tower and used for containing a to-be-cooled workpiece, the rotary power assembly is provided with a driving motor, and the power end of the driving motor is connected with the mounting frame so as to drive the mounting frame to rotate. According to the air cooling equipment, the rotary mounting frame is arranged and used for containing the workpiece, the air cooling effect is enhanced through rotation, it is guaranteed that the workpiece is evenly cooled up and down, and the hardness uniformity of the workpiece is good.
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Description

Technical Field

[0001] The utility model relates to an air-cooled device with rotation, belonging to the technical field of cooling devices. Background Technique

[0002] Carburizing of workpieces refers to the process of infiltrating carbon atoms into the surface layer of steel. It also makes the workpieces of low-carbon steel have a surface layer of high-carbon steel, and then through quenching and low-temperature tempering, the surface layer of the workpieces has high hardness and wear resistance, while the central part of the workpieces still maintains the toughness and plasticity of low-carbon steel.

[0003] In the current prior art, after the workpieces are carburized, in order for the workpieces to reach the required hardness, they need to be cooled by a fan to discharge the heat of the workpieces. Conventional fan cooling uses a well-type air-cooling tower to cool the workpieces, and the existing well-type air-cooling tower is a single-opening fixed structure. When cooling the workpieces, the carburized workpieces are hoisted into the upper opening of the air-cooling tower, and an air-sucking fan is arranged at the upper opening of the air-cooling tower to suck out the heat in the air-cooling tower. However, in such a cooling method, since the air is sucked at the upper opening of the air-cooling tower for cooling, the heat of the workpieces is uneven up and down, resulting in inconsistent hardness of the workpieces, affecting the quality of the workpieces, and the cooling time is long. Therefore, an air-cooled device is needed to solve the problems that when the existing fixed air-cooling tower is used for cooling after the workpieces are carburized, the heat of the workpieces is unevenly cooled up and down, affecting the quality of the workpieces and the long cooling time. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an air-cooled device with rotation to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: an air-cooled device with rotation, including an air-cooling tower, an air-cooling component and a rotation power component. The air-cooling tower is of a well-type structure, with both ends open and a hollow cavity structure inside. The air-cooling component is provided with a fan, and the fan is installed on one open side of the air-cooling tower to form an air-cooling channel between the two open ends of the air-cooling tower. An installation frame is arranged inside the air-cooling tower for placing the workpieces to be cooled. The rotation power component is provided with a driving motor, and the power end of the driving motor is connected to the installation frame to drive the installation frame to rotate. The workpieces to be cooled rotate with the installation frame and are air-cooled by the fan.

[0006] Specifically, the fan is an air-sucking fan, and the fan is installed on one open side of the air-cooling tower to form an air-sucking port, and the installation frame is installed on the other open side of the air-cooling tower to form an air inlet.

[0007] Specifically, the air-cooled tower includes an air-cooled tower cylinder body, a connecting cylinder body, and a fan installation cylinder body. The air-cooled tower cylinder body, the connecting cylinder body, and the fan installation cylinder body are all hollow structures with two openings. The air-cooled tower cylinder body and the fan installation cylinder body are installed on both sides of the two openings of the connecting cylinder body, and the three form a cavity structure with two openings at both ends and a hollow interior. The opening at the end of the air-cooled tower cylinder body away from the connecting cylinder body constitutes the air inlet, the opening where the fan installation cylinder body is connected to the connecting cylinder body constitutes the air suction port, and the other opening of the fan installation cylinder body constitutes the air exhaust port of the air-cooled tower. The fan assembly is installed inside the fan installation cylinder body.

[0008] Specifically, the mounting frame includes an upper cylinder body and a mounting frame body. The upper cylinder body is a cavity structure with two openings at both ends and a hollow interior. The lower opening of the upper cylinder body is connected to the air inlet of the air-cooled tower, and the upper opening of the upper cylinder body constitutes the workpiece inlet and outlet. The mounting frame body is installed inside the upper cylinder body, and a number of mounting grooves are provided at intervals on the mounting frame body for placing workpieces to be cooled.

[0009] Specifically, the rotary power assembly includes a slewing bearing, a mounting frame, and a driving gear. The slewing bearing is fixedly installed on the air inlet side of the air-cooled tower through the inner ring, and the outer ring is fixedly connected to the lower opening of the upper cylinder body. A driving tooth is provided along the circumference on the outer side of the outer ring of the slewing bearing. The driving motor is fixedly installed on the air-cooled tower through the mounting frame, and its power end is connected to the driving gear. The driving gear meshes with the driving tooth of the outer ring of the slewing bearing.

[0010] Specifically, a number of through holes are provided on the outer side wall of the upper cylinder body. A limiting connecting rod is slidably installed in the through hole. One end of the limiting connecting rod extends to the outside of the upper cylinder body to form a pushing end, and the other end extends to the inside of the upper cylinder body to form a limiting end. A limiting groove is provided at the position corresponding to the limiting connecting rod on the mounting frame body, and the mounting frame body is installed inside the upper cylinder body by abutting against the limiting end of the limiting connecting rod through the limiting groove.

[0011] Specifically, a cooling assembly is provided on the outside of the air-cooled tower cylinder body for cooling the cylinder body.

[0012] Specifically, the cooling assembly includes a cooling water jacket, a radiator, and a water pump. The cooling water jacket is sleeved on the outside of the air-cooled tower cylinder body, and it is provided with a water inlet and a water outlet. The water inlet and the water outlet are connected to the radiator through a connecting water pipe, and a water pump is connected to the connecting water pipe.

[0013] Specifically, the air-cooled tower is also provided with a control assembly. The control assembly includes a controller and a temperature sensor. The temperature sensor and the driving motor are respectively electrically connected to the controller. The temperature sensor is installed at the air suction port for sensing the temperature on the air suction port side.

[0014] Specifically, the temperature sensor is a thermocouple.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. This application uses a well-type air-cooled tower. The air-cooled tower has an open structure at both ends and a hollow cavity inside. A fan is installed at one open end of the air-cooled tower, and a workpiece is installed at the other end to suck air through the fan, so that an air-cooling channel is formed in the internal cavity of the air-cooled tower. In addition, this application realizes enhancing the air-cooling effect through rotation by setting a rotating mounting rack for placing the workpiece, ensuring uniform cooling of the workpiece up and down, and improving the uniformity of the hardness of the workpiece.

[0017] 2. On the basis of the above, a limiting connecting rod is slidably installed on the outer side of the upper cylinder of the mounting rack of this application. Through the limitation of the limiting connecting rod, the mounting rack is placed to reduce the number of components of the mounting rack, making the volume of the upper cylinder small, facilitating the rapid placement of the workpiece, reducing the cooling cycle of the workpiece, and improving production efficiency.

[0018] 3. On the basis of the above, a cooling component is also provided on the outer side of the air-cooled tower of this application. By setting a cooling water jacket to dissipate heat from the cylinder of the air-cooled tower, the purpose of quickly discharging the heat of the workpiece is achieved, and the cooling time of the workpiece is further reduced.

[0019] 4. On the basis of the above, the air-cooled tower of this application is also provided with a control component. By installing a temperature sensor on the air intake side of the air-cooled tower, the hot air temperature in the air-cooling channel is sensed through the temperature sensor, and the rotation speed of the driving motor can be controlled through the controller according to the hot air temperature, thereby controlling the rotation speed of the workpiece, making the workpiece cool evenly, and improving the cooling effect of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic structural diagram of the air-cooling device with rotation for the embodiment. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] In order to make the purpose and advantages of the present utility model clearer, the present utility model will be specifically described below in conjunction with the embodiments. It should be understood that the following text is only used to describe one or several specific implementation manners of the present utility model, and does not strictly limit the specific protection scope claimed by the present utility model.

[0022] Please refer to Figure 1, An air-cooled device with rotation, including an air-cooled tower, an air-cooling component 1 and a rotation power component. The air-cooled tower is of a well-type structure, with both ends open and a hollow cavity structure inside. The air-cooling component is provided with a fan, and the fan is installed on one open side of the air-cooled tower to form an air-cooling channel between the two open ends of the air-cooled tower. An installation rack is provided inside the air-cooled tower for placing the workpiece to be cooled. The rotation power component is provided with a driving motor 7, and the power end of the driving motor 7 is connected to the installation rack to drive the installation rack to perform a rotational movement. The workpiece to be cooled rotates with the installation rack and is air-cooled by the fan.

[0023] In this embodiment, the fan is a suction fan, and the fan is installed on one open side of the air-cooled tower to form a suction port. The installation rack is installed on the other open side of the air-cooled tower to form an air inlet.

[0024] Furthermore, the air-cooled tower of this embodiment includes an air-cooled tower cylinder body 11, a connecting cylinder body 2 and a fan installation cylinder body 12; the air-cooled tower cylinder body 11, the connecting cylinder body 2 and the fan installation cylinder body 12 are all provided with two openings and have a hollow structure inside. The air-cooled tower cylinder body and the fan installation cylinder body are installed on the two open sides of the connecting cylinder body, and the three form the cavity structure of the air-cooled tower with both ends open and hollow inside. The opening at the end of the air-cooled tower cylinder body 11 away from the connecting cylinder body constitutes the air inlet, the opening where the fan installation cylinder body is connected to the connecting cylinder body constitutes the suction port, and the other opening of the fan installation cylinder body constitutes the exhaust port of the air-cooled tower. A discharge air pipe 8 is provided at the exhaust port. The fan assembly is installed inside the fan installation cylinder body. And the installation rack of this embodiment includes an upper cylinder body 13 and an installation rack body 14; the upper cylinder body 13 is of a cavity structure with both ends open, and the lower opening of the upper cylinder body is connected to the air inlet of the air-cooled tower, and the upper opening of the upper cylinder body constitutes the workpiece inlet and outlet; the installation rack body 14 is installed inside the upper cylinder body, and a number of installation slots are provided at intervals on the installation rack body for placing the workpiece 3 to be cooled. In addition, a number of through holes are provided on the outer side wall of the upper cylinder body of this embodiment, and limiting connecting rods 5 are slidably installed in the through holes. One end of the limiting connecting rod extends to the outside of the upper cylinder body to form a pushing end, and the other end extends to the inside of the upper cylinder body to form a limiting end; a limiting slot is opened at the position corresponding to the limiting connecting rod on the installation rack body, and the installation rack body is installed inside the upper cylinder body by abutting against the limiting end of the limiting connecting rod through the limiting slot.

[0025] The rotation power component of this embodiment includes a slewing bearing 6, an installation rack and a driving gear 10; the slewing bearing 6 is fixedly installed on the air inlet side of the air-cooled tower through the inner ring, and the outer ring is fixedly connected to the lower opening of the upper cylinder body; driving teeth are provided along the circumference on the outside of the outer ring of the slewing bearing 6. The driving motor 7 is fixedly installed on the air-cooled tower through the installation rack, and its power end is connected to the driving gear 10; the driving gear meshes with the driving teeth on the outer ring of the slewing bearing.

[0026] In addition, a cooling assembly is provided on the outside of the air-cooling tower cylinder of this embodiment for cooling the cylinder. Further, the cooling assembly of this embodiment includes a cooling water jacket 4, a radiator (not shown) and a water pump (not shown); the cooling water jacket is provided on the outside of the air-cooling tower cylinder and is provided with a water inlet and a water outlet; the water inlet and the water outlet are connected to the radiator through a connecting water pipe, and a water pump is connected to the connecting water pipe.

[0027] The air-cooled tower of this embodiment is also provided with a control component, which includes a controller (not shown) and a temperature sensor 9; the temperature sensor and the drive motor are electrically connected to the controller respectively, wherein the temperature sensor adopts a thermocouple, and the temperature sensor is installed at the air intake port to sense the temperature on the air intake port side.

[0028] Working principle: When the rotating air-cooling device of this embodiment is used, the workpiece to be cooled is first grabbed by the material taking device and placed in the installation slot on the mounting frame body. Then the mounting frame body with the workpiece placed is directly hoisted into the air-cooling tower body by the hoisting equipment. Before hoisting, the limit connecting rod needs to be pulled out to ensure that the air inlet of the air-cooling tower is unobstructed. Then, after the mounting frame body is hoisted in, the limit connecting rod is pushed in, and the mounting frame body is pressed against the limit end of the limit connecting rod to complete the hoisting of the workpiece.

[0029] When the workpiece is cooled, the driving motor is started to drive the slewing bearing to rotate, so as to drive the workpiece in the upper cylinder to rotate. After the fan is started, the air cooling tower is sucked and cooled, and flowing air is formed in the air cooling tower, that is, a cooling channel is formed. At the same time, in order to improve the extraction of heat from the workpiece, the present embodiment is provided with a cooling water jacket on the outer side of the air cooling tower cylinder, and the cooling water jacket is provided with a water inlet and a water outlet, and is connected to the radiator through a connecting water pipe. A water pump is connected to the connecting water pipe to drive the cooling water in the connecting water pipe for circulating cooling, which can further quickly dissipate the heat of the air cooling tower. In addition, in order to improve the uniform heat dissipation of the workpiece heat, the present embodiment is also provided with a control component, and a thermocouple is provided at the air intake of the air cooling tower to detect the hot air temperature in the cooling channel. The rotation speed of the driving motor can be adjusted according to the hot air temperature, thereby controlling the rotation speed of the workpiece to achieve uniform cooling of the workpiece.

[0030] The implementation methods of the utility model are described in detail above in conjunction with the embodiments, but the utility model is not limited to the above-mentioned implementation methods. For ordinary technicians in this technical field, after knowing the contents recorded in the utility model, they can make several equivalent changes and substitutions thereto without departing from the principle of the utility model. These equivalent changes and substitutions should also be regarded as belonging to the protection scope of the utility model.

Claims

1. A rotating air-cooling device, comprising an air-cooling tower, an air-cooling assembly and a rotating power assembly, wherein the air-cooling tower is a well-type structure, characterized in that: The air cooling tower is a cavity structure with openings at both ends and a hollow interior. The air cooling component is provided with a fan, and the fan is installed on the open side of one end of the air cooling tower to form an air cooling channel between the openings at both ends of the air cooling tower; a mounting frame is provided inside the air cooling tower to place the workpiece to be cooled, and the rotating power component is provided with a driving motor, and the power end of the driving motor is connected to the mounting frame to drive the mounting frame to rotate, and the workpiece to be cooled rotates with the mounting frame and is air-cooled by the fan.

2. The rotating air-cooling device according to claim 1, characterized in that: The fan is a suction fan, and the fan is installed on an open side of one end of the air cooling tower to form an air suction port, and the mounting frame is installed on the open side of the other end of the air cooling tower to form an air inlet.

3. The rotating air-cooling device according to claim 2, characterized in that: The air cooling tower includes an air cooling tower cylinder, a connecting cylinder and a fan mounting cylinder; the air cooling tower cylinder, the connecting cylinder and the fan mounting cylinder are all provided with two openings and an internal hollow structure, and the air cooling tower cylinder and the fan mounting cylinder are installed on the two opening sides of the connecting cylinder, and the three form an air cooling tower with openings at both ends and an internal hollow cavity structure, the opening of the air cooling tower cylinder away from one end of the connecting cylinder constitutes the air inlet, the opening of the fan mounting cylinder connected to the connecting cylinder constitutes the air suction port, and the other end opening of the fan mounting cylinder constitutes the exhaust port of the air cooling tower; the fan assembly is installed inside the fan mounting cylinder.

4. The rotating air-cooling device according to claim 2, characterized in that: The mounting frame includes an upper cylinder and a mounting frame body; the upper cylinder is a cavity structure with openings at both ends and a hollow interior, and the lower opening of the upper cylinder is connected to the air inlet of the air cooling tower, and the upper opening of the upper cylinder constitutes the workpiece entrance and exit; the mounting frame body is installed inside the upper cylinder, and a plurality of mounting grooves are spaced apart on the mounting frame body for placing the workpiece to be cooled.

5. The rotating air-cooling device according to claim 4, characterized in that: The rotating power assembly includes a slewing bearing, a mounting frame and a driving gear; the slewing bearing is fixedly mounted on the air inlet side of the air cooling tower through an inner ring, and the outer ring is fixedly connected to the lower opening of the upper cylinder; the outer side of the outer ring of the slewing bearing is provided with driving teeth along the circumference, the driving motor is fixedly mounted on the air cooling tower through the mounting frame, and its power end is connected to the driving gear; the driving gear is meshed with the driving teeth of the outer ring of the slewing bearing.

6. The rotating air-cooling device according to claim 4, characterized in that: A plurality of through holes are provided on the outer wall of the upper cylinder, and a limit connecting rod is slidably installed in the through hole. One end of the limit connecting rod extends to the outer side of the upper cylinder to constitute a pushing end, and the other end extends to the inner side of the upper cylinder to constitute a limit end. A limit groove is provided at a position corresponding to the limit connecting rod on the mounting frame body, and the mounting frame body is mounted inside the upper cylinder body by abutting against the limit end of the limit connecting rod through the limit groove.

7. The rotating air-cooling device according to claim 3, characterized in that: A cooling assembly is provided on the outside of the air-cooling tower cylinder for cooling the cylinder.

8. The rotating air-cooling device according to claim 7, characterized in that: The cooling assembly includes a cooling water jacket, a connecting water pipe and a water pump; the cooling water jacket is arranged on the outside of the air-cooling tower body, and is provided with a water inlet and a water outlet; the water inlet and the water outlet are connected to the radiator through a connecting water pipe, and the connecting water pipe is connected to a water pump.

9. The rotating air-cooling device according to claim 3, characterized in that: The air cooling tower is also provided with a control component, which includes a controller and a temperature sensor; the temperature sensor and the drive motor are electrically connected to the controller respectively, and the temperature sensor is installed at the air intake port to sense the temperature on the air intake port side.

10. The rotating air cooling device according to claim 9, characterized in that: The temperature sensor is a thermocouple.