Wrinkling device for fabric production
By designing a wrinkle device for fabric production that includes hot pressing plates and elastic parts, the problem of the fabric not being able to be hot pressed and shaped after wrinkling is solved, and better sewing quality and working efficiency are achieved.
Patent Information
- Application Number
- CN202421666724.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In the prior art, the fabric cannot be heat-pressed after wrinkling, resulting in the stacked wrinkles easily dispersed and affecting the quality of the stitching.
A wrinkle device for fabric production is designed, including a hot pressing plate, an elastic member and a servo motor. By moving the slide downward, the hot pressing plate makes contact with the fabric, and the elastic member stretches to heat press and shape the fabric.
The hot pressing and shaping of the fabric is achieved, preventing the folds from spreading, improving the quality and efficiency of the seam, and reducing the labor force of the staff.
Smart Images
Figure CN222975444U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of fabric production, in particular to a wrinkling device for fabric production. Background Technique
[0002] Fabrics are mainly divided into non-woven fabrics and woven fabrics, or into natural fabrics and non-natural fabrics. From the perspective of textile technology, fabrics can be divided into knitted and woven. The knitting methods of knitted fabrics and woven fabrics are different, and the fabric surface structures and fabric characteristics are also different. After the fabric is produced, it is necessary to perform a wrinkling operation on the fabric to meet market demands.
[0003] When wrinkling the fabric, generally, the staff places the fabric on a sewing machine, then rubs the fabric to make it pile up wrinkles. After piling up an appropriate amount of wrinkles, the sewing machine is then operated to sew the fabric, thereby realizing the wrinkling operation of the fabric. However, after the fabric is piled up with wrinkles, it is impossible to perform hot pressing and shaping on the fabric, which easily causes the piled-up wrinkles to spread when sewing the fabric, thus affecting the sewing operation of the fabric.
[0004] Therefore, there is a particular need for a wrinkling device for fabric production that can perform hot pressing and shaping on the fabric to solve the problems existing in the prior art. Content of the Utility Model
[0005] In order to overcome the drawback that after the fabric is piled up with wrinkles, it is impossible to perform hot pressing and shaping on the fabric, which easily causes the piled-up wrinkles to spread when sewing the fabric, thus affecting the sewing operation of the fabric, the utility model provides a wrinkling device for fabric production that can perform hot pressing and shaping on the fabric.
[0006] The utility model is achieved through the following technical means: A wrinkling device for fabric production includes a support frame, a mounting seat, a fixed seat, a sewing machine, a cylinder, a slide rail, a slider, a pushing plate, a servo motor, a first rotating shaft, a sprocket, a chain, and a conveyor belt. The mounting seat is fixedly connected to the support frame. The fixed seat is fixedly connected to the inner top of the mounting seat. The sewing machine is installed on the inner top of the mounting seat. The cylinder is embedded on the right side of the support frame. The slide rail is installed on the right side of the support frame. The slider is slidably arranged inside the slide rail. The telescopic rod of the cylinder is connected to the slider. The pushing plate is installed on the slider. The servo motor is installed on the right side of the support frame. The output shaft of the servo motor is provided with a first rotating shaft through a coupling. The first rotating shaft is rotatably arranged inside the support frame. The sprocket is fixedly connected to the left end of the first rotating shaft. A chain is connected between the two sprockets. A conveyor belt is connected between the two first rotating shafts. It further includes a guide rod, a sliding plate, a hot pressing plate, and an elastic member. Guide rods are fixedly connected to both the left and right sides inside the mounting seat. A sliding plate is slidably arranged between the two guide rods. The hot pressing plate for performing hot pressing and shaping on the fabric is installed at the bottom of the sliding plate. The elastic member is sleeved on the guide rod. The two ends of the elastic member are respectively connected to the mounting seat and the slider.
[0007] Further, it also includes a second rotating shaft, a clamping rod, and a first torsion spring. The right side of the support frame is fixedly connected with the second rotating shaft. A clamping rod for fixing the sliding plate is rotatably arranged on the second rotating shaft. The first torsion spring is sleeved at both the left and right ends of the second rotating shaft. The two ends of the left first torsion spring are respectively connected with the support frame and the clamping rod, and the two ends of the right first torsion spring are respectively connected with the clamping rod and the second rotating shaft.
[0008] Further, it also includes a third rotating shaft, a pulley group, and a discharging roller. The third rotating shaft is rotatably arranged at the rear side of the support frame. A pulley group is connected between the third rotating shaft and the first rotating shaft. A discharging roller for conveying the fabric is sleeved on the third rotating shaft.
[0009] Further, it also includes a housing, rollers, and a material collecting box. The housing is fixedly connected to the rear side of the support frame. Two rollers are rotatably arranged on both the left and right sides of the housing. A material collecting box for collecting the fabric is slidably arranged inside the housing.
[0010] Further, it also includes a support base, a winding shaft, a fourth rotating shaft, a clamping block, and a second torsion spring. Two support bases are fixedly connected to the front side of the support frame. A winding shaft for winding the fabric is placed between the two support bases. The fourth rotating shaft is fixedly connected inside the support base. A clamping block is rotatably arranged on the fourth rotating shaft. Two second torsion springs are sleeved on the fourth rotating shaft. The two ends of the second torsion spring are respectively connected with the clamping block and the support base.
[0011] Further, it also includes anti-slip strips. Anti-slip strips for anti-slip are evenly spaced and embedded on the discharging roller.
[0012] From the above description of the structure of the present utility model, the design starting point, concept, and advantages of the present utility model are as follows: 1. By moving the sliding plate downward to make the hot pressing plate contact the fabric, the elastic member is stretched accordingly, and then the wrinkles piled up on the fabric are hot-pressed and shaped, so as to facilitate the better stitching of the fabric by the stitching device and achieve a good wrinkling effect.
[0013] 2. By loosening the clamping rod, the first torsion spring returns to its original state, and then the clamping rod rotates in reverse and resets to be clamped with the sliding plate to fix it, thus replacing the manual fixation of the sliding plate by the staff and preventing the fatigue of the staff's hands.
[0014] 3. By driving the third rotating shaft and the discharging roller to rotate through the pulley group, the discharging roller conveys the fabric forward for discharging, thus replacing the manual forward pulling of the fabric by the staff and reducing the labor intensity of the staff.
[0015] 4. By loosening the clamping block to make it rotate downward and reset, a new winding shaft is fixed between the two support bases, thus facilitating the replacement of the winding shaft and facilitating the staff to continue rotating the winding shaft to wind the fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model.
[0017] Figure 2 This is a three-dimensional structural schematic diagram of the sprocket, chain and conveyor belt of the present utility model.
[0018] Figure 3 This is a three-dimensional sectional structural schematic diagram of the slide rail, slider and material plate of the present utility model.
[0019] Figure 4 This is a three-dimensional sectional structural schematic diagram of the guide rod, slide plate and hot pressing plate of the present utility model.
[0020] Figure 5 This is the present utility model Figure 4 The enlarged view of part A in.
[0021] Figure 6 This is a three-dimensional structural schematic diagram of the support base, coiling shaft and clamping block of the present utility model.
[0022] In the reference signs of the drawings: 1 - support frame, 2 - mounting seat, 3 - fixed seat, 4 - stapler, 5 - cylinder, 6 - slide rail, 7 - slider, 8 - pusher plate, 9 - servo motor, 10 - first rotating shaft, 11 - sprocket, 12 - chain, 13 - conveyor belt, 1301 - guide rod, 14 - slide plate, 15 - hot pressing plate, 1501 - housing, 16 - elastic member, 17 - second rotating shaft, 18 - clamping rod, 19 - first torsion spring, 20 - third rotating shaft, 21 - pulley set, 22 - discharging roller, 23 - roller, 24 - material receiving box, 25 - support base, 26 - coiling shaft, 27 - fourth rotating shaft, 28 - clamping block, 29 - second torsion spring, 30 - anti-slip strip. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The following specifically introduces the present utility model in combination with the accompanying drawings and specific embodiments.
[0024] Embodiment 1
[0025] A wrinkling device for fabric production, refer to Figures 1 - 5As shown in the figure, it includes a support frame 1, a mounting seat 2, a fixing seat 3, a stapler 4, a cylinder 5, a slide rail 6, a slider 7, a pushing plate 8, a servo motor 9, a first rotating shaft 10, a sprocket 11, a chain 12 and a conveyor belt 13. The mounting seat 2 is arranged on the support frame 1 by welding. The fixing seat 3 is arranged at the inner top of the mounting seat 2 by welding. The stapler 4 is arranged at the inner top of the mounting seat 2 by bolt connection. The cylinder 5 is embedded on the right side of the support frame 1. The slide rail 6 is arranged on the right side of the support frame 1 by bolt connection. The slider 7 is slidably arranged inside the slide rail 6. The telescopic rod of the cylinder 5 is connected to the slider 7. The pushing plate 8 is arranged on the slider 7 by bolt connection. The servo motor 9 is arranged on the right side of the support frame 1 by bolt connection. The output shaft of the servo motor 9 is provided with the first rotating shaft 10 through a coupling. The first rotating shaft 10 is rotatably arranged inside the support frame 1. The sprocket 11 is arranged at the left end of the first rotating shaft 10 by welding. The chain 12 is connected between the two sprockets 11. The conveyor belt 13 is connected between the two first rotating shafts 10. It further includes a guide rod 1301, a slide plate 14, a hot pressing plate 15 and an elastic member 16. The guide rod 1301 is arranged at both the left and right sides inside the mounting seat 2 by welding. The slide plate 14 is slidably arranged between the two guide rods 1301. The hot pressing plate 15 for hot pressing and shaping the fabric is arranged at the bottom of the slide plate 14 by bolt connection. The elastic member 16 is sleeved on the guide rod 1301. The two ends of the elastic member 16 are respectively connected to the mounting seat 2 and the slider 7.
[0026] When the fabric needs to be wrinkled, the staff spreads one end of the fabric on the support frame 1 and the conveyor belt 13. Then, the staff rubs the fabric on the conveyor belt 13 to pile up wrinkles. The staff turns on the servo motor 9, and the output shaft of the servo motor 9 rotates to drive the first rotating shaft 10 and the sprocket 11 to rotate. When the sprocket 11 rotates, it drives the sprocket 11 and the first rotating shaft 10 on the front side to rotate through the chain 12, so as to drive the conveyor belt 13 to rotate and convey the fabric forward. When the fabric is conveyed to a suitable position under the hot pressing plate 15, the staff turns off the motor. Then, the staff turns on the hot pressing plate 15, and the staff moves the sliding plate 14 downward to make the hot pressing plate 15 contact the fabric. The elastic member 16 is stretched accordingly, and then the wrinkles piled up on the fabric are hot-pressed and shaped, so as to facilitate the better sewing of the fabric by the sewing machine 4 and achieve a good wrinkling effect. During the hot pressing process, the staff continuously manually fixes the sliding plate 14 to make the hot pressing plate 15 closely contact the fabric. When the fabric is shaped, the staff releases the sliding plate 14, and the elastic member 16 returns to its original state, so as to drive the sliding plate 14 to drive the hot pressing plate 15 to move upward and reset. The staff turns on the motor again to make the conveyor belt 13 continue to convey the fabric backward, so that the fabric is located under the sewing machine 4. The staff turns on the sewing machine 4 to sew the fabric. During the sewing process, the staff turns on the air cylinder 5, and the staff controls the telescopic rod of the air cylinder 5 to extend, so as to drive the slider 7 and the pushing plate 8 to move backward to push the fabric, so that the sewing machine 4 can sew the fabric better. When the fabric is pushed backward to a suitable position, the staff controls the telescopic rod of the air cylinder 5 to shorten, so as to drive the slider 7 and the pushing plate 8 to move forward and reset, thus completing the wrinkling operation of the fabric. The staff repeats the above steps to wrinkle the remaining fabric. During the wrinkling process, the staff pulls the fabric forward. When all the fabric is wrinkled, the staff turns off the motor, the hot pressing plate 15, the sewing machine 4 and the air cylinder 5, and the staff winds up the fabric.
[0027] Embodiment 2
[0028] On the basis of Embodiment 1, referring to Figure 1 and Figure 5 as shown, it further includes a second rotating shaft 17, a clamping rod 18 and a first torsion spring 19. The right side of the support frame 1 is provided with a second rotating shaft 17 by welding. A clamping rod 18 for fixing the sliding plate 14 is rotatably arranged on the second rotating shaft 17. The left and right ends of the second rotating shaft 17 are both sleeved with a first torsion spring 19. The two ends of the left first torsion spring 19 are respectively connected with the support frame 1 and the clamping rod 18, and the two ends of the right first torsion spring 19 are respectively connected with the clamping rod 18 and the second rotating shaft 17.
[0029] Before moving the sliding plate 14 downward, the staff rotates the clamping rod 18 to an appropriate angle, causing the first torsion spring 19 to deform. Then, the staff moves the sliding plate 14 downward so that the hot pressing plate 15 contacts the fabric and performs hot pressing and shaping on it. The staff releases the clamping rod 18, and the first torsion spring 19 returns to its original state, thereby causing the clamping rod 18 to reverse and reset to be clamped with the sliding plate 14 for fixing it, thus replacing the staff to manually fix the sliding plate 14 and preventing the staff's hands from getting tired.
[0030] Refer to Figures 1 - 3 As shown, it further includes a third rotating shaft 20, a pulley group 21, and a discharging roller 22. The third rotating shaft 20 is rotatably arranged at the rear side of the support frame 1. A pulley group 21 is connected between the third rotating shaft 20 and the first rotating shaft 10. A discharging roller 22 for conveying the fabric is sleeved on the third rotating shaft 20.
[0031] When the output shaft of the motor drives the first rotating shaft 10 to rotate, the first rotating shaft 10 drives the third rotating shaft 20 and the discharging roller 22 to rotate through the pulley group 21, thereby causing the discharging roller 22 to convey the fabric forward for discharging it, thus replacing the staff to manually pull the fabric forward and reducing the labor intensity of the staff.
[0032] Refer to Figures 2 - 4 As shown, it further includes a housing 1501, rollers 23, and a material collecting box 24. The housing 1501 is arranged at the rear side of the support frame 1 by welding. Two rollers 23 are rotatably arranged on both the left and right sides of the housing 1501. A material collecting box 24 for collecting the fabric is slidably arranged inside the housing 1501.
[0033] When the discharging roller 22 conveys the fabric forward, the fabric will slide off the support frame 1, and the material collecting box 24 collects the sliding fabric, thereby preventing the fabric from sliding onto the ground. When the fabric is wrinkled, the staff moves the material collecting box 24 forward to pull it out of the housing 1501. When the material collecting box 24 moves, the rollers 23 rotate, reducing the friction between the material collecting box 24 and the housing 1501, making it easier for the staff to move the material collecting box 24. After pulling the material collecting box 24 out of the housing 1501, the staff winds the fabric in the material collecting box 24. After the winding is completed, the staff moves the material collecting box 24 backward to push it back into the housing 1501.
[0034] Refer to Figure 1 and Figure 6As shown, it further includes a support base 25, a coiling shaft 26, a fourth rotating shaft 27, a clamping block 28 and a second torsion spring 29. Two support bases 25 are arranged on the front side of the support frame 1 by welding. A coiling shaft 26 for coiling the fabric is placed between the two support bases 25. A fourth rotating shaft 27 is arranged inside the support base 25 by welding. A clamping block 28 is rotatably arranged on the fourth rotating shaft 27. Two second torsion springs 29 are sleeved on the fourth rotating shaft 27. Two ends of the second torsion spring 29 are respectively connected with the clamping block 28 and the support base 25.
[0035] When the discharging roller 22 conveys the fabric backward, the staff winds one end of the fabric around the coiling shaft 26, and then the staff rotates the coiling shaft 26 to coil the fabric. When the coiling shaft 26 needs to be replaced, the staff pulls up the clamping block 28, and the second torsion spring 29 deforms. Then the staff takes out the coiling shaft 26 from between the two support bases 25. The staff places a new coiling shaft 26 between the two support bases 25. After the placement is completed, the staff releases the clamping block 28, and the second torsion spring 29 returns to its original state, so that the clamping block 28 rotates downward to reset, and the new coiling shaft 26 is fixed between the two support bases 25, thus facilitating the replacement of the coiling shaft 26 and facilitating the staff to continue rotating the coiling shaft 26 to coil the fabric.
[0036] Refer to Figure 2 As shown, it further includes anti-slip strips 30. Anti-slip strips 30 for anti-slip are evenly and spacedly embedded on the discharging roller 22.
[0037] When the discharging roller 22 discharges the fabric, the anti-slip strips 30 play an anti-slip role, increasing the friction between the discharging roller 22 and the fabric, thus facilitating the discharging roller 22 to discharge the fabric.
[0038] Although the present disclosure has been shown and described with reference to specific exemplary embodiments thereof, those skilled in the art should understand that various changes in form and detail may be made therein without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above embodiments, but should be determined not only by the appended claims but also by the equivalents of the appended claims.
Claims
1. A wrinkling device for fabric production, comprising a support frame (1), a mounting seat (2), a fixed seat (3), a stitching device (4), a cylinder (5), a slide rail (6), a slider (7), a push plate (8), a servo motor (9), a first rotating shaft (10), a sprocket (11), a chain (12) and a conveyor belt (13), wherein the support frame (1) is fixedly connected to the mounting seat (2), the top of the mounting seat (2) is fixedly connected to the fixed seat (3), the top of the mounting seat (2) is installed with the stitching device (4), the right side of the support frame (1) is embedded with a cylinder (5), and the right side of the support frame (1) is installed with a slide rail (6), a slider (7) is slidably arranged inside the slide rail (6), the telescopic rod of the cylinder (5) is connected to the slider (7), a push plate (8) is installed on the slider (7), a servo motor (9) is installed on the right side of the support frame (1), a first rotating shaft (10) is arranged on the output shaft of the servo motor (9) through a coupling, a first rotating shaft (10) is rotatably arranged inside the support frame (1), a sprocket (11) is fixedly connected to the left end of the first rotating shaft (10), a chain (12) is connected between the two sprockets (11), and a conveyor belt (13) is connected between the two first rotating shafts (10), characterized in that, It also includes a guide rod (1301), a slide plate (14), a hot pressing plate (15) and an elastic member (16). The guide rods (1301) are fixedly connected to the left and right sides of the mounting seat (2). The slide plate (14) is slidably arranged between the two guide rods (1301). The hot pressing plate (15) is installed at the bottom of the slide plate (14). The guide rod (1301) is sleeved with an elastic member (16). The two ends of the elastic member (16) are respectively connected to the mounting seat (2) and the slider (7).
2. A wrinkling device for fabric production according to claim 1, characterized in that: The invention also comprises a second rotating shaft (17), a clamping rod (18) and a first torsion spring (19); the second rotating shaft (17) is fixedly connected to the right side of the support frame (1); the clamping rod (18) is rotatably arranged on the second rotating shaft (17); the first torsion spring (19) is sleeved on both left and right ends of the second rotating shaft (17); the two ends of the first torsion spring (19) on the left side are respectively connected to the support frame (1) and the clamping rod (18); the two ends of the first torsion spring (19) on the right side are respectively connected to the clamping rod (18) and the second rotating shaft (17).
3. A wrinkling device for fabric production according to claim 2, characterized in that: The invention also comprises a third rotating shaft (20), a belt pulley group (21) and a discharging roller (22); the third rotating shaft (20) is rotatably arranged on the rear side of the support frame (1); the belt pulley group (21) is connected between the third rotating shaft (20) and the first rotating shaft (10); and the discharging roller (22) is sleeved on the third rotating shaft (20).
4. A wrinkling device for fabric production according to claim 3, characterized in that: It also includes a shell (1501), rollers (23) and a material receiving box (24); the shell (1501) is fixedly connected to the rear side of the support frame (1); two rollers (23) are rotatably arranged on the left and right sides of the shell (1501); and a material receiving box (24) is slidably arranged inside the shell (1501).
5. A wrinkling device for fabric production according to claim 4, characterized in that: The invention also comprises a support seat (25), a winding shaft (26), a fourth rotating shaft (27), a clamping block (28) and a second torsion spring (29); two support seats (25) are fixedly connected to the front side of the support frame (1); a winding shaft (26) is placed between the two support seats (25); a fourth rotating shaft (27) is fixedly connected inside the support seat (25); a clamping block (28) is rotatably arranged on the fourth rotating shaft (27); two second torsion springs (29) are sleeved on the fourth rotating shaft (27); two ends of the second torsion spring (29) are respectively connected to the clamping block (28) and the support seat (25).
6. A wrinkling device for fabric production according to claim 5, characterized in that: It also includes anti-slip strips (30), which are evenly spaced and embedded on the discharge roller (22).