Cover beam support and cover beam supporting system for large-size hollow pier
By combining the components and brackets on large-volume hollow piers to form a cover beam bracket, the problems of high quality requirements and difficulty in installation are solved, and stable and efficient cover beam support is achieved.
Patent Information
- Application Number
- CN202422193765.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In the prior art, the cover beam support system used for large-volume hollow piers has the problem that the quality requirements of solid steel pin rods are too high and the installation and disassembly are difficult.
Using a cover beam bracket including at least one pair of first embedded components and at least one pair of second embedded components, a structure supporting the cover beam is formed by combining the embedded components and the bracket, thereby avoiding the use of solid pin rods.
The quality requirements for solid steel pin rods are reduced, and the difficulty of installation and disassembly is reduced, and the stability and efficiency of cover beam support are improved.
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Figure CN222975701U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of bridge engineering, and more particularly, to a pier cap support and a pier cap support system for a large-volume hollow pier. Background Art
[0002] In a certain special large bridge project, there is no solid section at the top of the hollow thin-walled pier. The pier caps are divided into two types. One is a high-low edge pier cap, where the high edge pier cap is 5.45 m high and the low edge pier cap is 4 m high; the other pier cap is 4 m high, the pier cap is 4.5 m wide, and the pier top chamfer is 3×0.5 m.
[0003] According to the conventional construction method, most are to embed PVC pipes in the concrete and later insert solid pin rods as supports to support the entire pier cap system. However, the pier cap width reaches 4.5 m, and the required pin rods are too heavy, making it difficult to insert and pull out, and it is not easy to seal the reserved holes in the hollow pier later; moreover, this pier cap is large in volume, and the total amount of steel bars, formwork, and concrete is about 600 tons, which requires too high quality of the pin rods.
[0004] Regarding the problem that the quality requirements for solid steel pin rods are too high and their installation and disassembly are particularly difficult in the related art, no effective solution has been proposed yet. Summary of the Invention
[0005] The main purpose of the present application is to provide a pier cap support and a pier cap support system for a large-volume hollow pier to solve the problem that the quality requirements for solid steel pin rods are too high and their installation and disassembly are particularly difficult.
[0006] To achieve the above object, according to one aspect of the present application, a pier cap support for a large-volume hollow pier is provided.
[0007] The pier cap support for a large-volume hollow pier according to the present application includes: at least a pair of first embedded components and at least a pair of second embedded components. At least a pair of the first embedded components are respectively embedded in the left and right side walls of the large-volume hollow pier, and at least a pair of the second embedded components are respectively embedded in the front and rear side walls of the large-volume hollow pier. A first bracket is connected to each of the first embedded components, and a second bracket is connected to each of the second embedded components. The pier cap is arranged on the tops of the first bracket and the second bracket.
[0008] Further, both the first embedded components and the second embedded components are three pairs. The three pairs of the first embedded components are respectively embedded at the middle positions and positions close to the front and rear side walls on the left and right side walls of the large-volume hollow pier.
[0009] Further, the first embedded component includes: a first upper embedded part and a first lower embedded part. Among them, the first lower embedded part is directly below the first upper embedded part, and the first upper embedded part and the first lower embedded part are welded to the first bracket; the second embedded component includes: a second upper embedded part and a second lower embedded part. Among them, the second lower embedded part is directly below the second upper embedded part, and the second upper embedded part and the second lower embedded part are welded to the second bracket.
[0010] Further, the first upper embedded part includes: a first upper steel plate and several first upper steel bars. Among them, the first upper steel plate is fixed in the large-volume hollow pier, and several first upper steel bars are welded to the first upper steel plate in a three-row and three-column form;
[0011] The first lower embedded part includes: a first lower steel plate and several first lower steel bars. Among them, the first lower steel plate is fixed in the large-volume hollow pier, and several first lower steel bars are welded to the first lower steel plate in a three-row and two-column form;
[0012] The first bracket is welded to several first upper steel bars and several first lower steel bars.
[0013] Further, the second upper embedded part includes: a second upper steel plate and several second upper steel bars. Among them, the second upper steel plate is fixed in the large-volume hollow pier, and several second upper steel bars are welded to the second upper steel plate in a three-row and two-column form;
[0014] The second lower embedded part includes: a second lower steel plate and several second lower steel bars. Among them, the second lower steel plate is fixed in the large-volume hollow pier, and several second lower steel bars are welded to the second lower steel plate in a two-row and two-column form;
[0015] The second bracket is welded to several second upper steel bars and several second lower steel bars.
[0016] Further, the first bracket includes: a first supporting member, a first diagonal bracing member and two first support members. Among them, the first supporting member is welded to several first upper steel bars, one end of the first diagonal bracing member is welded to several first lower steel bars, and the other end thereof is welded to the first supporting member. The two first support members are supported between the first supporting member and the first diagonal bracing member.
[0017] Further, the second bracket includes: a second supporting member and a second diagonal bracing member. Among them, the second supporting member is welded to several second upper steel bars, one end of the second diagonal bracing member is welded to several second lower steel bars, and the other end thereof is welded to the second supporting member.
[0018] Further, the diameter of the first support member at the middle positions on the left and right side walls of the large-volume hollow pier is greater than the diameter of the first support member at the positions close to the front and rear side walls on the left and right side walls of the large-volume hollow pier.
[0019] Further, a bearing member is also provided between the first bracket and the second bracket and the capping beam.
[0020] To achieve the above object, according to another aspect of the present application, a capping beam support system is provided.
[0021] The capping beam support system according to the present application includes: the capping beam bracket for the large-volume hollow pier described above.
[0022] In the embodiment of the present application, the capping beam is supported by using the capping beam bracket for the large-volume hollow pier. By respectively embedding the first embedded component and the second embedded component into the left and right side walls and the front and rear side walls of the large-volume hollow pier, and then fixing the first bracket to the first embedded component and the second bracket to the second embedded component, thus using the embedded components in cooperation with the brackets to form a capping beam bracket for capping beam support, the purpose of avoiding embedding PVC pipes and inserting pin rods for capping beam support is achieved, thereby realizing the technical effects of reducing quality requirements and reducing the difficulty of installation and disassembly, and further solving the technical problems of too high quality requirements for solid steel pin rods and particularly difficult installation and disassembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings constituting a part of the present application are used to provide a further understanding of the present application, making other features, objects, and advantages of the present application more obvious. The schematic embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation to the present application. In the drawings:
[0024] Figure 1 is a side schematic view of the capping beam bracket for the large-volume hollow pier according to the embodiment of the present application;
[0025] Figure 2 is a front schematic view of the capping beam bracket for the large-volume hollow pier according to the embodiment of the present application;
[0026] Figure 3 is a top schematic view of the capping beam bracket for the large-volume hollow pier according to the embodiment of the present application;
[0027] Figure 4 is one of the structural schematic views of the first bracket according to the embodiment of the present application;
[0028] Figure 5 is the other structural schematic view of the first bracket according to the embodiment of the present application;
[0029] Figure 6 It is a schematic structural diagram of the first upper embedded component according to an embodiment of the present application;
[0030] Figure 7 It is a schematic structural diagram of the first lower embedded part according to an embodiment of the present application;
[0031] Figure 8 It is a schematic structural diagram of the second upper embedded component according to an embodiment of the present application;
[0032] Figure 9 It is a schematic structural diagram of the second lower embedded part according to an embodiment of the present application.
[0033] Reference numerals
[0034] 1. First embedded component; 2. Second embedded component; 3. Massive hollow pier; 4. First bracket; 5. Second bracket; 6. Capping beam; 7. Load-bearing member; 11. First upper embedded part; 12. First lower embedded part; 21. Second upper embedded part; 22. Second lower embedded part; 111. First upper steel plate; 112. First upper steel bar; 121. First lower steel plate; 122. First lower steel bar; 211. Second upper steel plate; 212. Second upper steel bar; 221. Second lower steel plate; 222. Second lower steel bar; 41. First supporting member; 42. First diagonal brace; 43. First support member; 51. Second supporting member; 52. Second diagonal brace. Detailed implementation manners
[0035] In order to enable those skilled in the art to better understand the solution of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0036] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily need to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so as to implement the embodiments of the present application described here. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units does not necessarily need to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0037] In this application, the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc. is based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present utility model and its embodiments, and are not used to limit that the indicated device, element or component must have a specific orientation, or be constructed and operated in a specific orientation.
[0038] Moreover, in addition to being used to represent the orientation or positional relationship, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in the present utility model can be understood according to specific circumstances.
[0039] In addition, the terms "installed", "set", "provided with", "connected", "connected to", "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there is an internal connection between two devices, elements or components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0040] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will refer to the drawings and combine with the embodiments to detail this application.
[0041] Referring to Figures 1-9 , this application relates to a bent cap 6 support for a large-volume hollow pier 3. The bent cap 6 support includes: at least a pair of first embedded components 1 and at least a pair of second embedded components 2. At least a pair of the first embedded components 1 are respectively embedded in the left and right side walls of the large-volume hollow pier 3, and at least a pair of the second embedded components 2 are respectively embedded in the front and rear side walls of the large-volume hollow pier 3. A first bracket 4 is connected to each of the first embedded components 1, and a second bracket 5 is connected to each of the second embedded components 2. The bent cap 6 is arranged on the tops of the first bracket 4 and the second bracket 5. When installed in this way, by embedding the first embedded components 1 and the second embedded components 2 into the respective side walls of the large-volume hollow pier 3 in the above manner, then connecting the first bracket 4 to each of the first embedded components 1, connecting the second bracket 5 to each of the second embedded components 2, and finally arranging the bent cap 6 on the tops of the first bracket 4 and the second bracket 5, it is thus possible to use the embedded components in cooperation with the brackets to form a bent cap 6 support for supporting the bent cap 6, avoiding embedding PVC pipes and inserting pin rods for supporting the bent cap 6, thereby achieving a reduction in quality requirements and a decrease in the difficulty of installation and disassembly.
[0042] Refer to Figure 1 and Figure 3 Preferably, both the first embedded component 1 and the second embedded component 2 are in three pairs. The three pairs of the first embedded components 1 are respectively embedded at the middle and positions close to the front and rear side walls on the left and right side walls of the mass concrete hollow pier 3; the cooperation of the three pairs of the first embedded components 1 and the second embedded components 2 with the corresponding first bracket 4 and second bracket 5 can effectively ensure the stability of the capping beam 6 supported by the capping beam 6 bracket formed.
[0043] Refer to Figures 1-3 and Figures 6-9 Preferably, the first embedded component 1 includes: a first upper embedded part 11 and a first lower embedded part 12. Among them, the first lower embedded part 12 is located directly below the first upper embedded part 11, and the first upper embedded part 11 and the first lower embedded part 12 are welded to the first bracket 4; the second embedded component 2 includes: a second upper embedded part 21 and a second lower embedded part 22. Among them, the second lower embedded part 22 is located directly below the second upper embedded part 21, and the second upper embedded part 21 and the second lower embedded part 22 are welded to the second bracket 5.
[0044] Furthermore, the first upper embedded part 11 includes: a first upper steel plate 111 and several first upper steel bars 112. Among them, the first upper steel plate 111 is fixed in the mass concrete hollow pier 3, and several first upper steel bars 112 are welded to the first upper steel plate 111 in a three-row and three-column form; the first lower embedded part 12 includes: a first lower steel plate 121 and several first lower steel bars 122. Among them, the first lower steel plate 121 is fixed in the mass concrete hollow pier 3, and several first lower steel bars 122 are welded to the first lower steel plate 121 in a three-row and two-column form; the first bracket 4 is welded to several first upper steel bars 112 and several first lower steel bars 122.
[0045] Even further, the second upper embedded part 21 includes: a second upper steel plate 211 and several second upper steel bars 212. Among them, the second upper steel plate 211 is fixed in the mass concrete hollow pier 3, and several second upper steel bars 212 are welded to the second upper steel plate 211 in a three-row and two-column form; the second lower embedded part 22 includes: a second lower steel plate 221 and several second lower steel bars 222. Among them, the second lower steel plate 221 is fixed in the mass concrete hollow pier 3, and several second lower steel bars 222 are welded to the second lower steel plate 221 in a two-row and two-column form; the second bracket 5 is welded to several second upper steel bars 212 and several second lower steel bars 222.
[0046] When installed in this way, by fixing the first upper steel plate 111 and the first lower steel plate 121 to the corresponding positions on the left and right side walls of the large-volume hollow pier 3, then welding the first upper steel bars 112 in a three-row and three-column form on the first upper steel plate 111, welding the first lower steel bars 122 in a three-row and two-column form on the first lower steel plate 121, and then welding one end of the first support member 41 and the first diagonal support member 42 to the first upper steel bars 112 and the first lower steel bars 122 respectively, and welding the other end of the first diagonal support member 42 to the first support member 41, thus forming three pairs of triangular support frames, which are respectively arranged on the left and right side walls of the large-volume hollow pier 3, greatly improving the bearing capacity of the bracket of the capping beam 6. Similarly, the second upper steel plate 211, the second lower steel plate 221, the second upper steel bars 212, and the second lower steel bars 222 can also form three pairs of triangular support frames, which are respectively arranged on the left and right side walls of the large-volume hollow pier 3, further improving the bearing capacity of the bracket of the capping beam 6.
[0047] It should be understood that since the length direction of the capping beam 6 is the left-right direction, the length of the first support member 41 is greater than the length of the second support member 51, and it needs to bear more gravity of the capping beam 6. Therefore, two first support members 43 are added on the basis of the triangular support frame to adapt to bearing greater gravity; while the length of the second support member 51 is shorter, and the gravity it needs to bear is relatively small, so only the triangular support frame is used for support.
[0048] It should also be understood that in this embodiment, the first support member 41 is made of double 32a I-beams, the first diagonal support member 42 is made of 32a I-beams, and the first support member 43 is made of 25a I-beams to ensure that it can bear more gravity of the capping beam 6; the second support member 51 is made of 32a I-beams, and the second diagonal support member 52 is made of 25a I-beams; to ensure that it can bear relatively less gravity of the capping beam 6.
[0049] Refer to Figures 3-5 , since the left and right side walls of the large-volume hollow pier 3 are in an outwardly convex arc shape, the length of the first bracket 4 in the middle should be shorter than the length of the first brackets 4 near the front and rear sides to ensure that the ends of the brackets are flush; however, such a design will cause a problem, that is, the bearing capacity of the first bracket 4 in the middle position is not as strong as that of the first brackets 4 on both sides. Therefore, the diameter of the first support member 43 at the middle position on the left and right side walls of the large-volume hollow pier 3 is set to be greater than the diameter of the first support member 43 at the positions near the front and rear side walls on the left and right side walls of the large-volume hollow pier 3, which can ensure that the bearing capacity of the first bracket 4 in the middle is equivalent to that of the first brackets 4 on both sides.
[0050] Refer to Figure 1 and Figure 2, a load-bearing member 7 is further provided between the first bracket 4, the second bracket 5 and the capping beam 6; the load-bearing capacity of the capping beam 6 support is further improved through the load-bearing member 7; it should be understood that the load-bearing member 7 is a 14a I-beam.
[0051] Referring to Figures 1-3 , the present application also relates to a capping beam 6 support system, which includes: a capping beam 6 support for a large-volume hollow pier 3. This system achieves the same technical effects as the capping beam 6 support of the large-volume hollow pier 3.
[0052] The above are only the preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.
Claims
1. A cap beam support for a large hollow pier, characterized in that: include: At least one pair of first embedded components and at least one pair of second embedded components, at least one pair of the first embedded components are respectively embedded in the left and right side walls of the large-volume hollow pier, at least one pair of the second embedded components are respectively embedded in the front and rear side walls of the large-volume hollow pier, each of the first embedded components is connected to a first bracket, each of the second embedded components is connected to a second bracket, and a cap beam is arranged on the top of the first bracket and the second bracket.
2. The cap beam support for large-volume hollow piers according to claim 1, characterized in that: There are three pairs of the first embedded components and the second embedded components, and the three pairs of the first embedded components are respectively embedded in the middle of the left and right side walls of the large-volume hollow pier and near the front and rear side walls.
3. The cap beam support for large-volume hollow piers according to claim 2, characterized in that: The first embedded component includes: a first upper embedded part and a first lower embedded part, wherein the first lower embedded part is located directly below the first upper embedded part, and the first upper embedded part and the first lower embedded part are welded to the first bracket; the second embedded component includes: a second upper embedded part and a second lower embedded part, wherein the second lower embedded part is located directly below the second upper embedded part, and the second upper embedded part and the second lower embedded part are welded to the second bracket.
4. The cap beam support for large-volume hollow piers according to claim 3, characterized in that: The first upper embedded part comprises: a first upper steel plate and a plurality of first upper steel bars, wherein the first upper steel plate is fixed in the large-volume hollow pier, and the plurality of first upper steel bars are welded to the first upper steel plate in the form of three rows and three columns; The first lower embedded part comprises: a first lower steel plate and a plurality of first lower steel bars, wherein the first lower steel plate is fixed in the large-volume hollow pier, and the plurality of first lower steel bars are welded to the first lower steel plate in the form of three rows and two columns; The first bracket is welded to a plurality of the first upper steel bars and a plurality of the first lower steel bars.
5. The cap beam support for large-volume hollow piers according to claim 3, characterized in that: The second upper embedded part comprises: a second upper steel plate and a plurality of second upper steel bars, wherein the second upper steel plate is fixed in the large-volume hollow pier, and the plurality of second upper steel bars are welded to the second upper steel plate in the form of three rows and two columns; The second lower embedded part comprises: a second lower steel plate and a plurality of second lower steel bars, wherein the second lower steel plate is fixed in the large-volume hollow pier, and the plurality of second lower steel bars are welded to the second lower steel plate in the form of two rows and two columns; The second bracket is welded to a plurality of the second upper steel bars and a plurality of the second lower steel bars.
6. The cap beam support for large-volume hollow piers according to claim 4, characterized in that: The first bracket includes: a first bracket, a first diagonal brace and two first support members, wherein the first bracket is welded to a plurality of the first upper steel bars, one end of the first diagonal brace is welded to a plurality of the first lower steel bars, and the other end thereof is welded to the first bracket, and the two first support members are supported between the first bracket and the first diagonal brace.
7. The cap beam support for large-volume hollow piers according to claim 5, characterized in that: The second bracket includes: a second bracket and a second diagonal bracing member, wherein the second bracket is welded to a plurality of the second upper steel bars, one end of the second diagonal bracing member is welded to a plurality of the second lower steel bars, and the other end thereof is welded to the second bracket.
8. The cap beam support for large-volume hollow piers according to claim 6, characterized in that: The diameter of the first support member located at the middle position on the left and right side walls of the large-volume hollow pier is greater than the diameter of the first support member located on the left and right side walls of the large-volume hollow pier close to the front and rear side walls.
9. The cap beam support for large-volume hollow piers according to claim 1, characterized in that: A bearing member is also provided between the first bracket, the second bracket and the cap beam.
10. A cap beam support system, characterized in that: include: A cap beam support for a large-volume hollow pier as claimed in any one of claims 1 to 9.