Floating ball type vibration and noise reduction mechanism for high-pressure pump

By designing a floating ball vibration and noise reduction mechanism in a high-pressure pump, the compression and air replenishment mechanism of the tank and air pipelines are used to solve the problems of vibration and noise of the high-pressure pump, and the noise reduction effect is achieved for a longer period of time.

CN222977007UActive Publication Date: 2025-06-13杨开平
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Patent Information

Application Number
CN202421984351.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-06-13
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

During the operation, the existing high-pressure pumps cause vibration of the pipe body and high decibel noise due to the collision impact of the feed water flow and the check water flow during operation. The existing noise reduction device fails after operating for a period of time, affecting production.

Method used

A floating ball vibration and noise reduction mechanism is designed, including a pump body, feed pipe, discharge pipe, communication pipe, tank body and air pipeline. The floating ball is used to control the channels of the air pipeline, and achieve long-term noise reduction work by compressing air and replenishing air.

Benefits of technology

It effectively reduces the vibration and noise of the equipment, and the noise value is reduced from the original 90-95 decibels to 80-84 decibels, extending the service time of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a floating ball type vibration and noise reduction mechanism for a high-pressure pump, which comprises a pump body, a feeding pipe and a discharging pipe are arranged on the pump body, two groups of communicating pipes are arranged between the feeding pipe and the discharging pipe, feeding one-way valves are arranged in the communicating pipes, and a noise reduction device is arranged on the feeding pipe between the two groups of communicating pipes. The noise reduction device comprises a tank body and an air pipeline, the air pipeline penetrates through the tank body, the two ends of the air pipeline are arranged inside and outside the tank body respectively, and a floating ball is arranged in the tank body and used for blocking the end of the air pipeline arranged in the tank body. According to the utility model, the tank body is arranged, so that impact water flow generated by collision of feeding water flow and non-return water flow enters the tank body, and vibration and noise reduction are realized through compressed air; and meanwhile, an air pipeline is designed for supplementing air, so that long-time noise reduction work of the tank body is guaranteed, the working efficiency is guaranteed, and the service time is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-pressure pumps, in particular to a floating ball type vibration reduction and noise reduction mechanism for high-pressure pumps. Background Art

[0002] like Figure 1 As shown, during the operation of the existing high-pressure pump, the valve core of the feed check valve on one side is in an open state, and the valve core of the feed check valve on the other side is in a non-return state. The feed water flow and the non-return water flow collide and impact each other in the pipe, which will cause the pipe body to vibrate and produce a high-decibel noise of 90-95. The conventional method to solve the noise and vibration is to use an accumulator and a water hammer eliminator at the feed end, but because the material is not water, but sewage containing particulate matter, it will damage the accumulator and the water hammer eliminator, and the use effect cannot be achieved.

[0003] In order to solve the noise problem, the existing Chinese utility model patent with application number 202222962562.7 discloses a high-pressure single-feed pump body with a noise reduction device, which sets a tank on the pipeline to achieve noise reduction; however, this method of installing an ordinary pressure-stabilizing tank on the pipeline, after a period of operation, the air in the tank is compressed by the material, and the effect of vibration reduction and noise reduction cannot be achieved. The material in the tank can only be discharged manually, which affects the normal operation of production. Utility Model Content

[0004] The purpose of the utility model is to provide a floating ball type vibration reduction and noise reduction mechanism for a high-pressure pump with better noise reduction effect in view of the deficiencies existing in the above-mentioned background technology.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a floating ball vibration reduction and noise reduction mechanism for a high-pressure pump, which adopts the following technical solutions:

[0006] A float type vibration and noise reduction mechanism for a high-pressure pump comprises a pump body, a feed pipe and a discharge pipe are arranged on the pump body, two groups of connecting pipes are arranged between the feed pipe and the discharge pipe, a feed check valve is arranged in the connecting pipe, a noise reduction device is arranged on the feed pipe between the two groups of connecting pipes, the noise reduction device comprises a tank body and an air pipeline, the air pipeline passes through the tank body, and the two ends are respectively placed inside and outside the tank body, the tank body is provided with a float, and the float is used to block the end of the air pipeline placed in the tank body.

[0007] A further improvement of the float-type vibration and noise reduction mechanism for a high-pressure pump of the utility model is that a fixed pipe is opened on the feed pipe, a connecting flange is provided on the fixed pipe, a second connecting flange is provided under the tank body through the second fixed pipe, and the tank body and the feed pipe are connected at the connecting flange and the second connecting flange by fasteners.

[0008] A further improvement of the float-type vibration reduction and noise reduction mechanism for a high-pressure pump in the present utility model lies in that the end of the air pipeline placed inside the tank is arranged vertically downward, and the float is arranged directly below it.

[0009] A further improvement of the float-type vibration reduction and noise reduction mechanism for a high-pressure pump in the present utility model lies in that the end of the air pipeline placed inside the tank is close to the second fixed pipe, and the float is arranged inside the second fixed pipe.

[0010] A further improvement of the float-type vibration reduction and noise reduction mechanism for a high-pressure pump in the present utility model lies in that the noise reduction device is arranged at the middle position of the feed pipe between two sets of connecting pipes.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] By setting the tank in the present utility model, the impact water flow generated by the collision of the feed water flow and the check water flow enters the tank, and vibration reduction and noise reduction are achieved through compressed air; at the same time, the air pipeline is designed to supplement air, thereby ensuring that the tank can carry out long-term noise reduction work, ensuring work efficiency and extending the service life. Description of the Drawings

[0013] Figure 1 It is a schematic structural diagram of an existing high-pressure pump;

[0014] Figure 2 It is a schematic structural diagram of the present utility model;

[0015] In the figure: 1 pump body, 2 feed pipe, 3 discharge pipe, 4 feed check valve, 5 tank, 6 fixed pipe, 7 connecting flange, 8 second fixed pipe, 9 second connecting flange, 10 air pipeline, 11 float. Detailed Embodiment

[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0017] Such as Figure 1 And Figure 2As shown in the figure, a floating ball type vibration reduction and noise reduction mechanism for a high-pressure pump includes a pump body 1, on which a feed pipe 2 and a discharge pipe 3 are provided. There are two groups of connecting pipes between the feed pipe and the discharge pipe. A feed check valve 4 is arranged in the connecting pipe. A noise reduction device is arranged on the feed pipe between the two groups of connecting pipes. The noise reduction device includes a tank body 5 and an air pipeline 10. The air pipeline passes through the tank body and abuts against a perforation formed on the tank body to achieve sealing. Both ends of the air pipeline are respectively located inside and outside the tank body. A floating ball 11 is arranged inside the tank body, and the floating ball is used to block the end of the air pipeline located inside the tank body.

[0018] Furthermore, a fixed pipe 6 is formed on the feed pipe, and a connecting flange 7 is arranged on the fixed pipe. A second connecting flange 9 is arranged on the lower part of the tank body through a second fixed pipe 8. The tank body and the feed pipe are connected by fasteners at the connecting flange and the second connecting flange.

[0019] Furthermore, the end of the air pipeline located inside the tank body is arranged vertically downward, and the floating ball is arranged directly below it. The end of the air pipeline located inside the tank body is close to the second fixed pipe, and the floating ball is arranged inside the second fixed pipe.

[0020] Preferably, the noise reduction device is arranged at the middle position of the feed pipe between the two groups of connecting pipes.

[0021] The working principle of the present utility model is as follows: When the pump body is feeding, the material inside the mechanism is sucked away, the liquid level drops, the floating ball is in an open state, and air enters the tank body through the intake pipeline. When the water flow impact generated when the check valve spool checks returns enters the tank body of the mechanism, due to the rise of the liquid level, the floating ball closes, so that the material cannot go out from the intake pipeline. In this way, the effects of reducing vibration and noise are achieved. After actual measurement, after adopting this mechanism, the equipment has almost no vibration, and the noise value is reduced from the original 90 - 95 decibels to 80 - 84 decibels.

[0022] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A floating ball vibration and noise reduction mechanism for a high-pressure pump, characterized in that: It includes a pump body, on which a feed pipe and a discharge pipe are provided, two groups of connecting pipes are provided between the feed pipe and the discharge pipe, a feed check valve is provided in the connecting pipe, and a noise reduction device is provided on the feed pipe between the two groups of connecting pipes, the noise reduction device includes a tank body and an air pipeline, the air pipeline passes through the tank body, and the two ends are respectively placed inside and outside the tank body, and a float is provided in the tank body, and the float is used to block the end of the air pipeline placed in the tank body.

2. A floating ball vibration and noise reduction mechanism for a high-pressure pump according to claim 1, characterized in that: The feed pipe is provided with a fixing pipe, the fixing pipe is provided with a connecting flange, a second connecting flange is provided under the tank body through the second fixing pipe, and the tank body and the feed pipe are connected at the connecting flange and the second connecting flange through fasteners.

3. A floating ball vibration reduction and noise reduction mechanism for a high-pressure pump according to claim 2, characterized in that: The end of the air pipeline placed in the tank body is arranged vertically downward, and the float is arranged directly below it.

4. The floating ball vibration and noise reduction mechanism for a high-pressure pump according to claim 3, characterized in that: The end of the air pipeline disposed in the tank body is close to the second fixed pipe, and the float is arranged in the second fixed pipe.

5. A floating ball vibration and noise reduction mechanism for a high-pressure pump according to claim 4, characterized in that: The noise reduction device is arranged at the middle position of the feed pipe between the two groups of connecting pipes.

Citation Information

Patent Citations

  • High-pressure single-feeding pump body with noise reduction device

    CN218717430U